Shear‐induced clay dispersion in HDPE/PEgMA/organoclay composites as studied via real‐time rheological method

In current study, a real‐time rheological method was used to investigate the intercalation and exfoliation process of clay in high‐density polyethylene/organoclay (HDPE/OMMT) nanocomposites using maleic anhydride grafted polyethylene (PEgMA) as compatibilizer. To do this, a steady shear was applied to the original nonintercalated or slightly intercalated composites prepared via simple mixing. The moduli of the composites were recorded as a function of time. The effect of matrix molecular weight and the content of compatibilizer on the modulus were studied. The role of the compatibilizer is to enhance the interaction between OMMT and polymer matrix, which facilitates the dispersion, intercalation, and exfoliation of OMMT. The matrix molecular weight determines the melt viscosity and affects the shear stress applied to OMMT platelets. Based on the experimental results, different exfoliation processes of OMMT in composites with different matrix molecular weight were demonstrated. The slippage of OMMT layers is suggested in low‐molecular weight matrix, whereas a gradual intercalation process under shear is suggested in high‐molecular weight matrix. Current study demonstrates that real‐time rheological measurement is an effective way to investigate the dispersion, intercalation, and exfoliation of OMMT as well as the structural change of the matrix. Moreover, it also provides a deep understanding for the role of polymer matrix and compatibilizer in the clay intercalation process. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 302–312, 2010     

Polypropylene/polystyrene/clay blends prepared by an innovative eccentric rotor extruder based on continuous elongational flow: Analysis of morphology,rheology property,and crystallization behavior

The polypropylene (PP)/polystyrene (PS)/montmorillonite (MMT) blends were prepared by an innovative eccentric rotor extruder based on continuous elongational flow. Addition of MMT nanoparticles was found to reduce the PS droplet size and improve the compatibility of PP/PS. The MMT nanoparticles had clear intercalation and/or exfoliation structures and were located mostly at the interface of PP/PS. It was found that the intercalation and exfoliation of MMT was finished under the synergy of interfacial interaction and tensile deformation so that we called the mechanism as “MMT exfoliation mechanism induced by synergy of interface and tensile deformation”. The rheological analysis showed that incorporation of MMT led to an increase in complex viscosity to an optimum level (5 wt%), after which any further increase in MMT concentration decreased the complex viscosity. Moreover, the degree of crystallinity of blends was controlled by the heterogeneous nucleation effect of MMT and the inhibition effect of PS.     

Enhancing mechanical and thermal properties of PLLA ligaments with fumed silica nanoparticles and montmorillonite

Nanocomposites of poly(l-lactic acid) (PLLA) containing 2.5 wt% of fumed silica nanoparticles (SiO₂) and organically modified montmorillonite (OMMT) were prepared by solved evaporation method. From SEM micrographs it was observed that both nanoparticles were well dispersed into PLLA matrix. All nanocomposites exhibited higher mechanical properties compared to neat PLLA, except elongation at break, indicating that nanoparticles can act as efficient reinforcing agents. Nanoparticles affect, also, the thermal properties of PLLA and especially the crystallization rate, which in all nanocomposites is faster than that of neat PLLA. From the thermogravimetric curves it can be seen that neat PLLA nanocomposites present a relatively better thermostability than PLLA, and this was also verified from the calculation of activation energy (E). From the variation of E with increasing degree of conversion it was found that PLLA/nanocomposites decomposition takes place with a complex reaction mechanism, with the participation of two different mechanisms. The combination of models, nth order and nth order with autocatalysis (Fn–Cn), for PLLA and PLLA/OMMT as well as the combination of Fn–Fn for PLLA/SiO₂ give the better results. For the PLLA/OMMT the values of the E for both mechanisms are higher than neat PLLA. For the PLLA/SiO₂ nanocomposite the value of the E is higher than the corresponding value for PLLA, for the first area of mass loss, while the E of the second mechanism has a lower value.     

Comparative study of poly(L‐lactide) nanocomposites with organic montmorillonite and carbon nanotubes

Organic montmorillonite (OMMT) and the one‐dimensional functionalized multiwalled carbon nanotubes (FMWCNTs) were introduced into poly(L ‐lactide) (PLLA) to prepare PLLA/OMMT and PLLA/FMWCNT nanocomposites, respectively. The effects of nanofillers on melt crystallization and cold crystallization of PLLA were comparatively investigated by using polarized optical microcopy, differential scanning calorimetry and wide angle X‐ray diffraction. The results show that FMWCNTs exhibit higher nucleation efficiency for the melt crystallization of PLLA, whereas OMMT is the better one for the cold crystallization of PLLA. Rheological properties show that both OMMT and FMWCNTs at relatively higher concentrations can form the percolated network structure in the PLLA matrix, however, the latter nanocomposites exhibit relatively denser or more compact percolated networks. The difference of the networks between OMMT and FMWCNTs is suggested to be the main reason for the different cold crystallization behaviors observed in the PLLA/OMMT and PLLA/FMWCNT nanocomposites. The dynamic mechanical analysis measurements show that OMMT is the better one to improve the stiffness of the nanocomposites in the present work. The thermogravimetric analysis measurements show that FMWCNTs have higher efficiency in improving the thermal stability of PLLA compared with OMMT. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Synthesis,stereocomplex crystallization and properties of poly(l‐lactide)/four‐armed star poly(d‐lactide) functionalized carbon nanotubes nanocomposites

Functionalized carbon nanotubes (F‐CNTs) were synthesized through the nucleophilic substitution reaction between four‐armed star poly(d ‐lactide) (4PDLA) and acryl chloride of carbon nanotubes and were characterized using Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy and thermogravimetric analysis. The results indicated that the 4PDLA was successfully grafted onto carbon nanotubes, and it contained 45.5 wt% of 4PDLA. Poly(l ‐lactide) (PLLA) nanocomposites with different F‐CNTs content were prepared by solution casting. Optical microscopy and scanning electron microscopy results showed that F‐CNTs were uniformly dispersed in the nanocomposites. Crystallization behavior and crystal structure of PLLA nanocomposites were investigated using differential scanning calorimetry, polarizing microscope and X‐ray diffraction. The results found that poly(lactide) stereocomplex crystal could be formed between PLLA and F‐CNTs. F‐CNTs played different roles in the process of solution casting and melting crystallization. Polarizing microscope also revealed that crystallization temperature had a significant effect on the nucleation and spherulites growth of PLLA. Thermal stability and mechanical properties of the nanocomposites were also investigated by thermogravimetric analysis, dynamic mechanical analysis and tensile testing. These results demonstrated that the addition of F‐CNTs obviously improved thermal stability and tensile strength of PLLA. The results showed that PLLA/F‐CNTs would have potential values in engineering fields. Copyright © 2015 John Wiley & Sons, Ltd.     

Effect of organoclay on thermal and dynamic mechanical properties of novel thermoplastic polyurethane nanocomposites prepared by melt intercalation technique

Polymer nanocomposites based on thermoplastic polyurethane (TPU) containing organophilic montmorillonite (OMMT) were prepared by melt compounding method followed by compression molding. Different percentage of organically modified nanoclays (1, 3, 5, 7, and 9 wt%) was incorporated into the TPU matrix in order to examine the influence of the nanofillers on nanophase morphology and materials' properties. The microstructure morphology of the nanocomposites was examined by transmission electron microscopy (TEM), energy dispersion X‐ray analysis (EDX), wide angle X‐ray diffraction (WAXD), and atomic force microscope (AFM). The observation established that the organoclay is homogeneously dispersed and preferentially embedded in the TPU soft segment phase. Significant enhancement in the thermal stability of the nanocomposites was observed with the addition of the OMMT under thermogravimetric analysis (TGA). Dynamic mechanical properties of the TPU nanocomposites were analyzed using a dynamic mechanical thermal analyzer (DMTA), which confirms that the addition of OMMT has a strong influence on the storage and loss modulus of the TPU matrix. Copyright © 2009 John Wiley & Sons, Ltd.     

Comparative analysis of nanocomposites based on polypropylene and different montmorillonites

Nanocomposites of polypropylene (PP) were prepared by melt mixing using maleic anhydride modified polypropylene (PPg) and different organophilic montmorillonites (OMMT). The selected organo-modified clays differ in their initial particle size, amount and type of surfactant and/or their cation-exchange capacity. All composites have 80, 15 and 5 wt% of PP, PPg and OMMT, respectively. The materials were characterized using TGA, XRD, SEM and rotational rheometry. Cloisite 15A, Cloisite 93A, Nanomer I44 and a bentonite modified with octadecylammonium (B18) display intercalation and exfoliation after mixing and annealing and produce nanocomposites with different degrees of ‘solid-like’ rheological behavior. The composites based in Cloisite 15A and Nanomer I44, which use the same intercalant, show very similar phase structure and rheological response, regardless of the origin and initial characteristics of the clays. These nanocomposites are the most affected by the thermal history during rheological characterization in the molten state. On the other hand, Cloisite 10A and Cloisite 30B display collapse of the silicate layers after compounding with no evidence of exfoliation.     

聚乳酸/纳米SiO_2复合材料的熔融和冷结晶行为

采用熔融共混法制备了聚乳酸(PLLA)/纳米SiO2复合材料;利用透射电镜观察了复合材料的微观形貌;利用差示扫描量热仪测定了该复合材料的熔融行为和非等温冷结晶行为;利用Jeziorny法和Mo法研究了PLLA及其复合材料的非等温冷结晶动力学.结果表明,纳米SiO2在PLLA基体中具有良好的分散性和异相成核作用,使得PLLA基体的结晶峰向低温方向移动;复合体系的熔融温度和熔融焓的变化与SiO2的加入量密切相关.采用Jeziorny法和Mo法均可以很好地处理复合材料的非等温冷结晶过程.     

ZnO nanoparticles as chain elasticity reducer and structural elasticity enhancer: Correlating the degradating role and localization of ZnO with the morphological and mechanical properties of PLA/PP/ZnO nanocomposite

The main purpose of this study was to investigate the effect of zinc oxide (ZnO) nanoparticles on the morphological, mechanical, thermal, and rheological properties of PLA/PP blend. In this regard, nanocomposites containing 1, 3, and 5 wt% of ZnO nanoparticles were prepared by melt mixing. In addition, three different mixing procedures were adopted to study their effects on the microstructure of nanocomposites. The rheological behaviors demonstrated a higher elasticity and less compatibility for two phases in the case of nanocomposites containing nanoparticles in harmony with the morphological observations. Accordingly, it was correlated to the elasticity originating from the interphase, anticipated coalescence of dispersed particles as a result of degradation of PLA chains triggered by ZnO nanoparticles (ZnO‐NPs) and also agglomeration of ZnO‐NPs depending on the content of nanoparticles and chosen mixing procedure. It was also found that mixing method puts a remarkable influence on the microstructure and rheological behavior of nanocomposites. Results of mechanical characterizations and thermogravimetric analysis (TGA) also confirmed the degradation induced by ZnO nanoparticles.     

Preparation,characterization and thermal behavior of poly(vinyl alcohol)/organic montmorillonite nanocomposites through solid-state shear pan-milling

In this study, the solid-state shear pan-milling was employed to prepare a series of polymer/layered silicate (PLS) nanocomposites. During the process of pan-milling at ambient temperature, poly(vinyl alcohol)/organic montmorillonite (PVA/OMMT) can be effectively pulverized, resulting in coexistence of intercalated and exfoliated OMMT layers. The obtained PLS nanocomposites were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). TEM analysis indicated that OMMT dispersed homogeneously in PVA matrix and XRD results illustrated that pan-milling had an obvious effect on increase in the interlayer spacing of OMMT, and resulted in coexistence of intercalated and exfoliated OMMT layers formed. Thermal gravimetric analysis showed that thermal stability of PVA was improved owing to the incorporation of OMMT. Thermal decomposition kinetics of PVA/OMMT nanocomposites with different milling cycles of OMMT was also studied. Two types of OMMT are chosen to compare the effect of hydrophilicity of OMMT on PVA/OMMT nanocomposites.     

Melt‐compounded nanocomposites of titanium dioxide atomic‐layer‐deposition‐coated polyamide and polystyrene powders

Polyamide and polystyrene particles were coated with titanium dioxide films by atomic layer deposition (ALD) and then melt‐compounded to form polymer nanocomposites. The rheological properties of the ALD‐created nanocomposite materials were characterized with a melt flow indexer, a melt flow spiral mould, and a rotational rheometer. The results suggest that the melt flow properties of polyamide nanocomposites were markedly better than those of pure polyamide and polystyrene nanocomposites. Such behavior was shown to originate in an uncontrollable decrease in the polyamide molecular weight, likely affected by a high thin‐film impurity content, as shown in gel permeation chromatography (GPC) and scanning electron microscope (SEM) equipped with an energy‐dispersive spectrometer. Transmission electron microscope image showed that a thin film grew on both studied polymer particles, and that subsequent melt‐compounding was successful, producing well dispersed ribbon‐like titanium dioxide with the titanium dioxide filler content ranging from 0.06 to 1.12 wt%. Even though we used nanofillers with a high aspect ratio, they had only a minor effect on the tensile and flexural properties of the polystyrene nanocomposites. The mechanical behavior of polyamide nanocomposites was more complex because of the molecular weight degradation. Our approach here to form polymeric nanocomposites is one way to tailor ceramic nanofillers and form homogenous polymer nanocomposites with minimal work‐related risks in handling powder form nanofillers. However, further research is needed to gauge the commercial potential of ALD‐created nanocomposite materials. Copyright © 2011 John Wiley & Sons, Ltd.     

Crystallization,rheological, and mechanical properties of PLLA/PEG blend with multiwalled carbon nanotubes

Functionalized multiwalled carbon nanotubes (FMWCNTs) were introduced into poly(L‐lactide)/polyethylene glycol (PLLA/PEG) blend and the effects of FMWCNTs on crystallization behaviors, rheological, and mechanical properties of PLLA/PEG/FMWCNTs were investigated. The results show that FMWCNTs exhibit good distribution in the nanocomposites and absorb some PEG to agglomerate around them. The crystallization behavior of PLLA in the nanocomposites is greatly dependent on the content of FMWCNTs. At low content of FMWCNTs, the addition of FMWCNTs improves the crystallization behavior of PLLA by enhancing the crystallization temperature and accelerating the crystallization rate, whereas at high content of FMWCNTs, the crystallization of PLLA is restricted to a certain degree. Rheological properties show the formation of the network structure of FMWCNTs at high content, which is the main reason for the retarded crystallization behavior of PLLA due to the network structure providing restriction to mobility and diffusion of PLLA chains to crystal growth fronts. The mechanical properties show that FMWCNTs exhibit reinforcement effect for plasticized PLLA. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of different matrices and nanofillers on the rheological behavior of polymer‐clay nanocomposites

In this work, a comprehensive study of the rheological behavior under shear and isothermal and nonisothermal elongational flow of low density polyethylene (LDPE) and ethylene‐vinyl acetate copolymer (EVA) based nanocomposites was reported to evaluate their “filmability”, that is, the ability of these material to be processed for film forming applications. The influence of two different kinds of organoclay – namely Cloisite 15A and Cloisite 30B – and their concentration was evaluated. The presence of filler clearly affects the rheological behavior in oscillatory state of polyolefin‐based nanocomposites but the increase of complex viscosity and the shear thinning are not dramatic. A larger strain‐hardening effect in isothermal elongational flow is shown by the nanocomposites compared to that of the pure matrix, particularly for EVA based nanocomposites. The melt strength measured under nonisothermal elongational flow increases in the presence of the nanofiller, while the drawability is only slightly lower than that measured for the neat matrix. Moreover, the rheological behavior under nonisothermal elongational flow of EVA‐based nanocomposites is similar for both nanoclays used. Differently, LDPE‐based nanocomposites show a strong dependence on the type of organoclay. Finally, the mechanical properties of the materials were measured by tensile tests. They revealed that the presence of the filler provokes, in all the cases, an increase of the rigidity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 344–355, 2010     

Effect of particle size,dispersion, and particle–matrix adhesion on W reinforced polymer composites

W dispersed mixed polymers of ethylene propylene monomer and high density polyethylene were prepared by means of a twin-screw extruder by the conventional technique using a co-rotated two-roll mill. The W nanoparticles used as filler were prepared by pulse wire evaporation then coated with low-density polyethylene (LDPE) as polymeric surfactant. Surface treatment of the nanoparticles with LDPE was conducted to enhance the wettability and lubrication of the fillers in the polymer matrix. According to SEM images and mechanical properties, dispersion of W/LDPE nanoparticles in the polymer matrix was homogeneous, and adhesion of the nanoparticles to the matrix was strong. The polymer nanocomposites had better mechanical properties than those containing dispersed micro-W powder. The γ-ray attenuation factor of nanofiller-reinforced composites was substantially enhanced compared with that containing micro filler.     

Effect of modified carbon nanotube on physical properties of thermotropic liquid crystal polyester nanocomposites

Polymer nanocomposites based on a very small quantity of carbon nanotube (CNT) and thermotropic liquid crystal polymer (TLCP) were prepared by simple melt blending using a twin-screw extruder. Morphological observations revealed that modified CNT was uniformly dispersed in the TLCP matrix and increased interfacial adhesion between the nanotubes and the polymer matrix. The enhancement of the storage and loss moduli of the TLCP nanocomposites with the introduction of CNT was more pronounced at low frequency region, and non-terminal behavior observed in the TLCP nanocomposites resulted from the nanotube-nanotube and polymer-nanotubes interactions. There is significant dependence of the mechanical, rheological, and thermal properties of the TLCP nanocomposites on the uniform dispersion of CNT and the interfacial adhesion between CNT and TLCP matrix, and their synergistic effect was more effective at low CNT content than at high CNT content. The key to improve the overall properties of the TLCP nanocomposites depends on the optimization of the unique geometry and dispersion state of CNT and the interfacial interactions in the TLCP nanocomposites during melt processing. This study demonstrate that a very small quantity of CNT substantially improved thermal stability and mechanical properties of the TLCP nanocomposites, providing a design guide of CNT-filled TLCP composites with as great potential for industrial use.     

Poly(L‐lactide)/layered double hydroxides nanocomposites: Preparation and crystallization behavior

Novel nanocomposites from poly(L ‐lactide) (PLLA) and an organically modified layered double hydroxide (LDH) were prepared using the melt‐mixing technique. The structure and crystallization behavior of these nanocomposites were investigated by means of wide‐angle X‐ray diffraction (WAXD), transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), and polarized optical microscopy (POM). WAXD results indicate that the layer distance of dodecyl sulfate‐modified LDH (LDH‐DS) is increased in the PLLA/LDH composites, compared with the organically modified LDH. TEM analysis suggests that the most LDH‐DS layers disperse homogenously in the PLLA matrix in the nanometer scale with the intercalated or exfoliated structures. It was found that the incorporation of LDH‐DS has little or no discernable effect on the crystalline structure as well as the melting behavior of PLLA. However, the crystallization rate of PLLA increases with the addition of LDH‐DS. With the incorporation of 2.5 wt % LDH‐DS, the PLLA crystallization can be finished during the cooling process at 5 °C/min. With the addition of 5 wt % LDH‐DS, the half‐times of isothermal melt‐crystallization of PLLA at 100 and 120 °C reduce to 44.4% and 57.0% of those of the neat PLLA, respectively. POM observation shows that the nucleation density increases and the spherulite size of PLLA reduces distinctly with the presence of LDH‐DS. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2222–2233, 2008     

Synthesis and Characterization of PANI/ZnO Nanocomposites

This paper presents our results on the successful fabrication of HCl‐doped polyaniline (PANI)/ZnO nanocomposites via an electrochemical synthesis route. Different weight percents of ZnO nanoparticles were uniformly dispersed in the PANI matrix. The interaction between the dispersed ZnO nanoparticle and PANI was studied using X‐ray diffraction, ultraviolet–visible absorption spectroscopy, photoluminescence (PL) spectroscopy, X‐ray photoelectron spectroscopy, atomic force microscopy, thermogravimetry, and transmission electron microscopy. It is shown that the doping state of the PANI/ZnO nanocomposite is highly improved as compared to that of PANI. The dispersed PANI/ZnO nanocomposites exhibit enhanced PL behavior and thermal stability.     

聚氨酯/蒙脱土纳米复合材料的制备与性能研究

纳米复合材料由于其纳米尺寸效应 ,表面效应以及纳米粒子与基体界面间强的相互作用 ,具有优于相同组分常规复合材料的力学 ,热学等性能 ,引起了人们的广泛关注 .用纳米材料改性聚合物 ,制备纳米复合材料是获得高性能高分子复合材料的重要方法 ,采用较多的是插层复合法 ,可分为两类 ,一是单体预先插层于层状结构填料的晶片层间 ,然后聚合 ;二是聚合物溶液或熔体直接插层于层状结构填料的晶片层间 .聚氨酯 (PU)是由多异氰酸酯与多元醇通过加聚反应而形成的高聚物 ,其重复结构单元是氨基甲酸酯链段( R2 OCONHR1NHCOO) .PU弹性体具有耐磨…     

Water‐assisted melt compounding of nylon‐6/pristine montmorillonite nanocomposites

An exploratory pioneering study on the fabrication of nylon‐6/montmorillonite (MMT) nanocomposites with the aid of water as an intercalating/exfoliating agent via melt compounding in a twin‐screw extruder was conducted. Commercial nylon‐6 pellets and pristine MMT powder were directly fed into the hopper of the extruder. Water was then injected into the extruder downstream. After interactions with the nylon‐6 melt/pristine MMT system, water was removed from the extruder further downstream via a venting gate. As such, no third‐component residual was left within the extrudates. Transmission electron microscopy micrographs showed that pristine MMT was uniformly dispersed in the nylon‐6 matrix. The contact time between water and the nylon‐6/pristine MMT system inside the extruder was so short that nylon‐6 was subjected to very little hydrolysis, if any. The resultant nanocomposites showed higher stiffness, superior tensile strength, and improved thermal stability in comparison with their counterparts obtained without water assistance and the nylon‐6/organic MMT nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1100–1112, 2005     

Glycerol: a promising agent for nanodispersion and compatibility of EVA/organomodified montmorillonite nanocomposites

Ethylene‐vinyl acetate (EVA) nanocomposites were extruded with two types of organomodified montmorillonite (OMMT) and 1 wt% glycerol. The characterization of the nanocomposites was performed by transmission electron microscopy, X‐ray diffraction, differential scanning calorimetry, and dynamic mechanical analysis. The experimental results revealed that glycerol improved the Cloisite 30B clay exfoliation and promoted a rise in aspect ratio of the Cloisite 20A clay. In the rubbery region, the EVA/G showed a higher storage modulus than the EVA, as a result of the network of hydrogen bonds. The entanglements of long chains were more effective in the restrictions of large‐scale movements than the chemical interactions. The addition of glycerol promoted greater reinforcement and an increase in the tenacity of the nanocomposites in the glassy region. The use of glycerol for the production of EVA/OMMT nanocomposites was found to be promising. Copyright © 2015 John Wiley & Sons, Ltd.