DISPERSION AND TENSILE BEHAVIOR OF POLYPROPYLENE/MONTMORILLONITE NANOCOMPOSITES PRODUCED VIA MELT INTERCALATION

Most of the anicles on polymer nanocomposites focus on the importance of chemistry used to modify the surfaceof the clay, usually montmorillonite (MMT), and characterization of the nano-scale structure obtained. The role andimportance of processing were also discussed recently. However, few papers concerning the correlation between morphologyof MMT and mechanical properties were published. In order to understand the tensile behavior of PP/Montmorillonite(MMT) nanocomposites better, and to further improve the reinforcement efficiency, we first prepared the PP nanocompositesvia direct melt intercalation using conventional twin-screw extrusion. The dispersion and tensile property of the compositeswere then investigated by SEM, XRD, TEM and a video-controlled tensile set-up. The macroscopic and microscopicdispersion of MMT in PP matrix was verified by XRD and TEM, combined with SEM. The tensile properties were obtainedby video-controlled tensile set-up, which gives true stress-strain curve. It was found that a partly intercalated and partlyexfoliated structure (also called incomplete exfoliation) existed in the system. Though the tensile strength of PPnanocomposites is not much improved in engineering stress-strain curves, more than 20% increase of true stress was found ina true stress-strain experiment at high true strain, which indicates that only oriented silicate layers can have a big effect ontensile properties. Not only orientation of silicate platelets but also the degree of exfoliation is a key factor to determine thereinforcement efficiency. The reinforcement efficiency of MMT has been discussed based on the "continuum" Halpin-Tsaiequations. A good agreement was found between experimental data and theoretical prediction by changing N value (number of platelets per stack) which corresponding to different state of the dispersion of MMT in PP matrix.     

An acrylic acid modified polypropylene as a compatibilizing agent for the intercalation/exfoliation of an organically modified montmorillonite in polypropylene

This work dealt with the effect of using an acrylic acid modified polypropylene (PP‐g‐AA) as a compatibilizing agent for the intercalation/exfoliation of an organically modified montmorillonite (o‐MMT) in a polypropylene matrix (PP). Two PP‐g‐AA containing the same AA content (6 wt %) and having different molar masses were used. The o‐MMT content was 0, 1, or 5 wt % of total mass and the PP‐g‐AA/o‐MMT mass ratio was 0/1, 1/1, 2/1, or 5/1. Results of wide angle X‐ray scattering (WAXS) and transmission electronic microscopy (TEM) showed that without the PP‐g‐AA, the o‐MMT was dispersed in the PP/o‐MMT in a micrometer scale, similar to a conventional microcomposite. With the PP‐g‐AA, the o‐MMT was much better dispersed and its interlayers were intercalated and partly exfoliated by the polymer chains. Compared with the neat PP, some PP/PP‐g‐AA/o‐MMT systems exhibited higher G′ values and a yield stress at low frequencies, indicating that the PP‐g‐AA promoted the intercalation/exfoliation of the o‐MMT. The compatibilizing efficiency of those two PP‐g‐AA was very similar. Generally speaking, the higher the PP‐g‐AA/o‐MMT mass ratio, the better the state of dispersion and the degree of intercalation/exfoliation. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1811–1819, 2008     

熔体黏度对黏土在聚丙烯/聚苯乙烯共混物中优先插层行为的影响

通过熔融共混法在160℃加工条件下制备了聚丙烯/聚苯乙烯/黏土(PP/PS/clay)复合材料.X射线衍射分析(XRD)和透射电镜分析(TEM)的结果表明,黏土在共混物中存在着优先插层现象.黏土优先被PS分子链所插层,且不受PS组分含量和加料方式的影响.基于复合材料中PP和PS组分的熔体黏度对温度敏感性的差别,通过改变加工温度的方法,研究组分的黏度差别对黏土优先插层行为的影响.随共混加工温度的升高,黏土在共混物中的分布位置逐渐从PS相向PP相迁移.TEM和动态黏弹行为测试(ARES)的结果表明,组分间黏度的差别能控制黏土的优先插层行为.组分黏度越高,加工过程中所能传递的剪切应力就越大,插层能力也就越强.     

Studies on partial compatibility of PP and PS

<正>Blends of polystyrene(PS) and polypropylene(PP) were prepared through melt compounding.With an increase of PS content up to 30 wt%,the tensile strength of PP/PS blends increased from 37.4 MPa to 42.2 MPa,although the blends were widely regarded as immiscible.The DSC results showed that there's slight decrease in melting temperature of PP, showing insufficient evidence for partial compatibility between PP and PS.Almost no variation of distinct characterization peaks were observed in FTIR spectra of PS/PP blends compared with those of neat PP and PS,indicating there is no chemical interactions between PP and PS.Since the morphology investigation showed a droplet structure as PS content was up to 30 wt%,the improvement of tensile strength could be simply considered as due to the reinforcing effect of dispersed rigid PS particles on the PP,combining with partial compatibility between them as evaluated by change of C_p at glass transition for both PS and PP.More interestingly,DSC and DMA results showed that the blending of PS and PP could lead to a substantial decrease of the glass transition temperature(T_g) of PP,and increase of T_g of PS.The annealing experiment was carried out to understand the change of T_g in PP/PS blends.It is believed that the compressive stress generated by the contracting PP should be the dominant mechanism for the T_g elevation of PS.On the other hand,the T_g decrease of PP is likely owing to the creation of a large amount free interface of PP and the dilatation of the PP phase resulting from the corresponding tension exerted by PS during cooling.     

Preparation of poly(ethylene terephthalate)/organoclay nanocomposites using a polyester ionomer as a compatibilizer

In this work, poly(ethylene terephthalate)/organically modified montmorillonite (PET/o‐MMT) nanocomposites were prepared via direct melt compounding in a twin‐screw extruder. The main objective was to study the effects of using a polyester ionomer (PETi) as a compatibilizer to promote the intercalation and/or exfoliation of the o‐MMT in the PET. The o‐MMT content was 0, 1, 3, or 5 wt % and the PETi/o‐MMT mass ratio was 0/1, 1/1, or 3/1. The PETi was efficient to promote the intercalation/exfoliation of the o‐MMT in the PET matrix, as revealed by wide angle X‐ray scattering and transmission electron microscopy. Rheological characterization showed that the PET/o‐MMT nanocomposites exhibited a higher complex viscosity at low frequencies than PET, which is characteristic of materials presenting yield strength. Moreover, the higher the content and/or the degree of intercalation/exfoliation of the o‐MMT, the more the nanocomposite behaved like a solid because of a percolated structure formed by the o‐MMT layers, and the more the storage and loss modulus, G′ and G″, became independent of the frequency at low frequencies. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3084–3091, 2007     

Nanostructured carbon black filled polypropylene/polystyrene blends containing styrene-butadiene-styrene copolymer: Influence of morphology on electrical resistivity

This paper is part of a comprehensive study on using selective localization of carbon black (CB) at the interface of immiscible polymer blends in order to reduce the percolation threshold concentration and enhance the conductivity of the blends. CB was successfully localized at the interface of polypropylene/polystyrene (PP/PS) blend by introducing styrene-butadiene-styrene (SBS) tri-block copolymer to the blend. In CB-PP/PS/SBS blends, CB has higher affinity for the polybutadiene (PBD) section of the SBS copolymer, whereas in CB-PP/PS blends, CB prefers the PS phase. PP/PS interface is one of the preferred locations for the SBS copolymer in the (PP/PS) blend; at which the PBD section of the SBS copolymer forms a few nanometers thick layer able to accommodate the CB nano-particles. The influence of SBS addition on the morphology and electrical properties of various PP/PS blends filled with 1 vol% CB were studied. SBS influence on the conductivity of PP/PS blends was found to be a function of the PP/PS volume ratio and SBS loading. The most dramatic increase in conductivity was found in the (60/40) and (70/30) PP/PS blends upon the addition of 5 vol% SBS. 5 vol% SBS was found to be the optimum loading for most blends. Using 10 vol% of SBS was reported to deteriorate electrical conductivity of the conductive co-continuous PP/PS blends. For all blends studied, SBS addition was found to compatibilize the blends. Finer morphologies were obtained by increasing SBS loading.     

Effect of maleic anhydride-grafted ethylene-propylene rubber on the mechanical, rheological and morphological properties of organoclay reinforced polyamide 6/polypropylene nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organophilic modified montmorillonite (organoclay) were compatibilized with maleic anhydride-grafted ethylene-propylene rubber (EPRgMA). The blends were melt compounded in twin screw extruder followed by injection molding. The mechanical properties of PA6/PP nanocomposites were studied by tensile and flexural tests. The microstructure of the nanocomposite were assessed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The dynamic mechanical properties of the PA6/PP blend-based nanocomposites were analyzed by using a dynamic mechanical thermal analyzer (DMTA). The rheological properties were conducted from plate/plate rheometry via dynamic frequency sweep scans. The melt viscosity in a high shear rate region was performed by using a capillary rheometer. The strength and stiffness of the PA6/PP-based nanocomposites were improved significantly with the incorporation of EPRgMA. Adding EPRgMA to the PA6/PP blends resulted in a finer dispersion of the PP phase. TEM and XRD results revealed that the organoclay was dispersed more homogeneously in the presence of EPRgMA, however, mostly in the PA6 phase of the blends. DMTA results showed that EPRgMA worked as an effective compatibilizer. The storage (G′) and loss moduli (G″) assessed by plate/plate rheometry of PA6/PP blends increased with the incorporation of EPRgMA and organoclay. Furthermore, the apparent shear viscosity of the PA6/PP blend increased significantly for the EPRgMA compatibilized PA6/PP/organoclay nanocomposite. This was traced to the formation of an interphase between PA6 and PP (via PA6-g-EPR) and effective intercalation/exfoliation of the organoclay.     

Foaming behavior of polypropylene/polystyrene blends enhanced by improved interfacial compatibility

A series of polypropylene (PP)/polystyrene (PS) blends were prepared by solvent blending with PS‐grafted PP copolymers (PP‐g‐PS) having different PS graft chain length as compatibilizers. The interfacial compatibility was significantly improved with increasing PS graft chain length until the interface was saturated at PS graft chain length being 3.29 × 10³ g/mol. The blends were foamed by using pressure‐quenching process and supercritical CO₂ as the blowing agent. The cell preferentially formed at compatibilized interface because of low energy barrier for nucleation. Combining with the increased interfacial area, the compatibilized interface lead to the foams with increased cell density compared to the uncompatibilized one. The increase in interfacial compatibility also decreased the escape of gas, held more gas for cell growth, and facilitated the increase in expansion ratio of PP/PS blend foams. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1641–1651, 2008     

辐照法制备PVAc/蒙脱土纳米复合材料及其表征

蒙脱土有机化后 ,片层结构间距离增大 ,对有机物的亲和性有所增强 .采用VAc单体渗入有机化蒙脱土层间 .经γ 射线辐照引发原位插层聚合 ,使蒙脱土片层结构发生剥离 ,形成无机 有机纳米复合材料 .并用X衍射、红外光谱、扫描电镜以及透射电镜等现代测试手段对复合材料进行了表征     

Large impact in electrical properties of polypropylene by improving the filler-matrix interface effect in PP/PS blends

Inorganic nanoparticles are widely used to improve space charge behavior, DC breakdown strength and other electrical properties of polymer insulating materials, but the uniform distribution of inorganic nanofillers in matrix is difficult due to their agglomeration and bad compatibility with the polymeric matrix. In this paper, polypropylene (PP)/polystyrene (PS) blends were prepared to suppress space charge accumulation and improve DC breakdown strength. Polypropylene-g-polystyrene (PP-g-PS) graft copolymer was used as compatibilizer to improve the compatibility of PP matrix and PS filler. The evolution of microstructure of PP/PS blends were investigated by scanning electron microscope (SEM), the space charge distributions were measured by a pulsed electro-acoustic (PEA) system, and DC breakdown strength was also tested. The morphologies show that the size of PS particles reduced to 310 nm when the content of PP-g-PS graft copolymer increased to 24 wt%, and the interaction between PP matrix and PS particles enhanced. The presence of PS particles in all PP/PS blends suppressed the space charge accumulation compared to neat PP, but the DC breakdown strength in uncompatibilized blend was lower than neat PP. The increasing of content of PP-g-PS improved the DC breakdown strength with the maximum value of 408.9 kV/mm was obtained. This may attribute to excellent interface structure formed between PP matrix and PS particles.     

Tailoring of interface of polypropylene/polystyrene/carbon nanofibre composites by polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene

Mechanical and physical properties of polypropylene (PP)/polystyrene (PS) blend, PP/PS/polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (SEBS) ternary blend and their composites with carbon nanofibers (CNF) were investigated. Composites of ternary blend exhibited superior properties compared to those of binary blends. Mechanical performance of nanocomposites was intimately related to their phase morphology. PP/PS/SEBS/0.1 wt% CNF hybrid composites exhibited excellent impact strength (Four-fold increase compared to PP/PS blend) and ductility (12-fold increase in elongation at break, with respect to PP/PS blend). Moreover, these composites displayed good tensile strength and modulus (15% increase in Young's modulus, compared to PP/PS/SEBS blend) and are suitable for various end-use applications including automobile applications. Although crystallinity of PP phase is decreased by the incorporation of CNF, thermal stability of the composites remained almost unaffected. Contact angle measurements revealed that ternary composites exhibited maximum hydrophobicity.     

Polypropylene/montmorillonite nanocomposites toughened with SEBS‐g‐MA: Structure–property relationship

Polypropylene (PP)/organo‐montmorillonite (Org‐MMT) nanocomposites toughened with maleated styrene‐ethylene‐butylene‐styrene (SEBS‐g‐MA) were prepared via melt compounding. The structure, mechanical properties, and dynamic mechanical properties of PP/SEBS‐g‐MA blends and their nanocomposites were investigated by X‐ray diffraction (XRD), polarizing optical microscopy (POM), tensile, and impact tests. XRD traces showed that Org‐MMT promoted the formation of β‐phase PP. The degree of crystallinity of PP/SEBS‐g‐MA blends and their nanocomposites were determined from the wide angle X‐ray diffraction via profile fitting method. POM experiments revealed that Org‐MMT particles served as nucleating sites, resulting in a decrease of the spherulite size. The essential work of fracture approach was used to evaluate the tensile fracture toughness of the nanocomposites toughened with elastomer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3112–3126, 2005     

Morphology and properties of polypropylene/ethylene–octene copolymer/clay nanocomposites with double compatibilizers

The influence of nanoclay on the morphology and properties of the polypropylene (PP)/ethylene–octene block copolymer (EOC) blend with double compatibilizers of maleated PP (PP‐g‐MA) and maleated EOC (EOC‐g‐MA) was investigated and compared with the nanocomposites containing either PP‐g‐MA or EOC‐g‐MA as a compatibilizer. X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy were utilized for morphological characterization in conjunction with dynamic mechanical thermal analysis, mechanical testing, and rheological evaluation of these nanocomposites. The results suggested that in the nanocomposite including both compatibilizers of PP‐g‐MA and EOC‐g‐MA, clay was dispersed as a mixed structure of intercalation and exfoliation in both phases of the polymer blend. Comparing the mechanical properties of the studied nanocomposite with nanocomposites of PP/EOC/PP‐g‐MA/clay and PP/EOC/EOC‐g‐MA/clay also indicated that the nanocomposite containing mixed compatibilizers displayed higher tensile modulus, tensile strength, and complex viscosity because of the better dispersion of clay in both phases. The results also confirmed the increased structural stability and reduced dispersed phase size of PP/EOC/PP‐g‐MA/EOC‐g‐MA blend in the presence of clay that proposed the compatibilization role of clay in this nanocomposite. Copyright © 2014 John Wiley & Sons, Ltd.     

PREFERENTIAL INTERCALATION BEHAVIOR OF CLAY AND ITS EFFECT ON THE THERMAL DEGRADATION IN IMMISCIBLE PP/PS BLENDS

The typical immiscible PP/PS blend based clay nanocomposites were prepared via melt blending.The dispersion of clay was determined by X-ray diffraction (XRD) and transmission electron microscopy (TEM).Thermal stability and dynamic mechanical properties were measured by thermogravimetrical analysis (TGA) and dynamic mechanical analysis (DMA),respectively.Preferential intercalation behavior of clay in PP/PS blends was found.The dispersion of clay is significantly influenced by the polarity of PP and PS,mea...     

SMA/蒙脱石纳米复合材料增容PA6/ABS共混体系

采用原位插层法制备苯乙烯-马来酸酐交替共聚物/蒙脱石(SMA/MMT)纳米复合材料增容PA6/ABS共混体系,并与SMA及MMT的增容效果进行比较,运用TEM、SEM、DSC及XRD研究了增容剂SMA/MMT及MMT的增容机理.结果表明,采用SMA做增容剂,体系机械性能下降;MMT可使体系拉伸强度提高,但冲击强度下降;采用SMA/MMT纳米复合材料做为增容剂,可提高共混体系的强度及韧性.TEM、XRD、DSC及SEM研究结果表明,PA6/ABS/(SMA-MMT)体系中MMT主要分布于两相界面处,ABS及PA6分子链可进入MMT层间,形成类似于共聚物结构,起到增容剂的作用,从而降低分散相粒径,增加两相界面作用力,有利于体系力学性能的提高.PA6/ABS/MMT体系中MMT主要分布于连续相PA6中,虽然对分散相粒径影响较小,但增强了PA6相强度,使得体系力学性能提高.     

Effect of montmorillonite and chain extender on rheological,morphological and biodegradation behavior of PLA/PBAT blends

The effect of montmorillonite clay (MMT) and/or chain extender (CE) on rheological, morphological and biodegradation properties of PLA/PBAT blend was investigated. The biodegradation behavior was evaluated by CO₂ evolution in soil burial. CE incorporation resulted in an increase in the complex viscosity of PLA/PBAT blends, an increase in PLA crystallinity and a decrease in the dispersed phase diameter. MMT incorporation resulted in an increase in the complex viscosity, more pronounced shear-thinning behavior and a decrease in the dispersed phase diameter. CE incorporation resulted in a slight effect in the rheological properties of PLA/PBAT blend in the presence of MMT. Unfilled PLA/PBAT blend presented the highest amount of evolved CO₂, and the micrographs indicated that degradation tends to occur on the surface. MMT delayed biodegradation of PLA/PBAT blends even although their surfaces presented some cracks and holes in a few localized regions. PLA/PBAT + CE blend presented the lowest amount of evolved CO₂.     

EFFECTS OF STYRENE-ETHYLENE/PROPYLENE DIBLOCK COPOLYMER (SEP) ON THE COMPATIBILIZATION OF PP/PS BLENDS

The effects of styrene-ethylene/propylene (SEP) diblock copolymer on the morphology and mechanical propertiesof polypropylene/polystyrene (PP/PS) blends were investigated. The results showed that SEP diblock copolymer, acting as acompatibilizer in PP/PS immiscible blends, can diminish the coalescence of the dispersed particles, reduce their averageparticle size, change their phase morphologies significantly, and increase the mechanical properties. It was found that SEP has better compatibilization effects on the PP/PS (20/80) blends.     

SiO_2纳米粒子对PMMA/PS共混物共连续相结构退火粗化过程的影响

考察了亲水性纳米SiO2粒子的加入对聚甲基丙烯酸甲酯/聚苯乙烯(PMMA/PS)共混体系的共连续相结构在静态高温退火时形态稳定性的影响,发现静态高温退火条件下,填充体系共连续组成范围变窄幅度较小、特征结构尺寸的粗化速率减慢.流变测试表明纳米SiO2粒子加入之后PMMA/PS共混体系的黏弹性显著提高,从而能减缓破坏构成共连续相结构的纤维断裂或回缩等松弛过程的速率,有效地抑制PMMA/PS共混体系的共连续相结构粗化进程,提高相结构的稳定性.根据现有的两种粗化理论的定性分析表明,在高填充量的共混体系中,加入纳米SiO2粒子导致共混体系的黏弹性的显著改变是影响PMMA/PS共混体系在静态高温退火时共连续相结构粗化速率的主要因素,相对而言界面张力的变化对共连续相结构在静态高温退火时的粗化速率影响则应该较小.     

Fractionated crystallization and morphology of PP/PS blends in the presence of silica nanoparticles with different surface chemistries

The fractionated crystallization behavior of polypropylene (PP) droplets in its 20/80 blends with polystyrene (PS) in the presence of hydrophilic or hydrophobic fumed silica nanoparticles was studied by using differential scanning calorimetry, scanning electron microscopy, and transmission electron microscopy. It was found that the fractionated crystallization of PP droplets in the PS matrix was promoted by adding a low content of hydrophobic or hydrophilic nanoparticles due to their morphological refinement effect. However, discrepancies in the fractionated crystallization behavior of PP droplets occurred as the nanoparticle content increased. The crystallization became dominated by the heterogeneous nucleation effect of high content of hydrophilic nanoparticles, which possibly migrated into PP droplets during mixing and significantly suppressed their fractionated crystallization. In contrast, the morphological refinement effect still played a dominated role in promoting the fractionated crystallization of PP droplets in PP/PS blends filled with higher content hydrophobic nanoparticles as a result of the efficiently morphological refinement effect.     

Compatibilization efficiency of styrene–butadiene multiblock copolymers in PS/PP blends

The compatibilizing effect of di‐, tri‐, penta‐, and heptablock (two types) copolymers with styrene and butadiene blocks was studied in polystyrene/polypropylene (PS/PP) 4/1 blends. The structure of PS/PP blends with the addition of 5 or 10 wt % of a block copolymer (BC) was determined on several scale levels by means of transmission electron microscopy (TEM) and small‐angle X‐ray scattering (SAXS). The results of the structure analysis were correlated with measured stress‐transfer properties: elongation at break, impact, and tensile strength. Despite the fact that the molar mass of the PS blocks in all the BCs used was about 10,000, that is, below the critical value M^* (～18,000) necessary for the formation of entanglements of PS chains, all the BCs used were found to be good compatibilizers. According to TEM, a certain amount of a BC is localized at the interface in all the analyzed samples, and this results in a finer dispersion of the PP particles in the PS matrix, the effect being more pronounced with S‐B‐S triblock and S‐B‐S‐B‐S pentablock copolymers. The addition of these two BCs to the PS/PP blend also has the most pronounced effect on the improvement of mechanical properties of these blends. Hence, these two BCs can be assumed to be better compatibilizers for the PS/PP (4/1) blend than the S‐B diblock as well as both S‐B‐S‐B‐S‐B‐S and B‐S‐B‐S‐B‐S‐B heptablock copolymers. In both types of PS/PP/BC blends (5 or 10 wt % BC), the BC added was distributed between both the PS/PP interface and the PS phase, and, according to SAXS, it maintained a more or less ordered supermolecular structure of neat BCs. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 931–942, 2001