Lactic acid recovery using two-stage electrodialysis and its modelling

An experimental study was carried out on a two-stage process for lactic acid recovery, which consisted of desalting electrodialysis and water-splitting electrodialysis. Limiting current densities were measured at various lactate concentrations in the feed solution for the determination of the condition for switching from constant-current mode to constant-voltage mode in the desalting electrodialysis. The relationship between the electrical resistance of membrane stack and the lactate concentration was identified. The amount of water transferred due to electroosmosis which caused volume change in the feed and permeate solution was also experimentally determined. Based on the experimental results, mathematical models were developed, in which time changes in the feed and permeate volumes and the electrical resistance were considered. Model predictions of lactate concentration, volume changes, switching time and energy consumption were in good agreement with the experimental data. The prediction of total operating time for desalting electrodialysis showed some errors. However, it was considered to be due to the difficulties involved in determining the termination time in actual operation.     

Secondary membranes for flux optimization in membrane filtration of biologic suspensions

We employ in situ deposited secondary membranes of yeast (SMYs) to optimize permeate flux during microfiltration and ultrafiltration of protein solutions. The deposited secondary membrane was periodically removed by backflushing, and a new cake layer was deposited at the start of the next cycle. The effects of backflushing time, backflushing strength, wall shear rate, and amount of secondary membrane deposited on the permeate flux were examined. Secondary membranes were found to increase the permeate fluxin microfiltration by severalfold. Protein transmission was also enhanced owing to the presence of the secondary membrane, and the amount of protein recovered was more than twice that obtained during filtration of protein-only solutions under othewise identical conditions. In ultrafiltration, the flux enhancement owing to the secondary membrane was only 50% or less. In addition, the flux for ultrafiltration was relatively insensitive to changes in the concentration of yeast used during deposition of SMY and to the backflushing strength used to periodically remove the secondary membrane.     

Ultrafiltration of surfactant solutions

The ultrafiltration of colloid solutions containing hexadecyltrimethylammonium bromide (CTAB), sodium dodecyl sulfate (SDS), and alkylpolyglucoside (APG) through hydrophilic membranes with a 10,000 mol wt cut-off from regenerated cellulose was studied. The effects of experimental conditions on the permeate flux and secondary resistance were determined. It was found that both CTAB and APG were convenient surfactants for ultrafiltration, as high permeability of their solutions was observed. The secondary resistance was always significantly lower than the resistance of the membrane. Additionally, electrolytes had a relatively weak negative effect upon ultrafiltration fluxes. SDS was the least convenient surfactant due to formation of a gel layer, susceptibility of its colloid solutions to electrolyte content, and a high secondary resistance. The concentration of the surfactant in the permeate could increase above critical micelle concentration, especially under conditions inducing high polarization. Migration of CTAB on the surface of pores seemed responsible for that transfer.     

Rejection of phosphates by a ZrO2 ultrafiltration membrane

The potential of using ultrafiltration for separation of salt solutions has been explored. Solutions of phosphates were filtered through commercially available ZrO₂ ultrafiltration membranes, with a cut-off value of 15 kD. In the experiments, effects of cross flow, permeate flux, pH and ionic strength of the solution on rejection were the main items of interest. The process is modelled using the Maxwell-Stefan equations for mass transfer, accounting for the three different driving forces that govern the process (gradients in electrical potential, pressure and concentrations). The rejections observed for the phosphate ions were surprisingly high (up to 80%) considering the cut-off value of the membrane used. They were also strongly influenced by the ionic strength of the solution, indicating that electrical effects are important. The rejection curves are well described by the Maxwell-Stefan model, in which the charge of the membrane was assumed to be dependent upon solute concentration according to a Freundlich isotherm. The model is also able to describe the effect of concentration polarisation in the liquid boundary layer in front of the membrane.     

Separation of cells and proteins from fermentation broth in a shear-enhanced cross-flow ultrafiltration module as the first step in the refinement of lactic acid

A shear-enhanced, cross-flow ultrafiltration module was used to separate cells and proteins from the fermentation broth. Three (fermented) media were studied: rich medium, rich medium with hydrolytic enzymes added after fermentation, and wheat flour hydrolysate. To find a membrane with as high a flux as possible, but still capable of separating cells and proteins from the lactic acid containing broth, the performance of three hydrophilic membranes of varying cutoffs (10,000, 20,000, and 30,000) and one hydrophobic membrane (cutoff 25,000) was investigated. The proteins produced by the lactic acid bacteria during fermentation and the hydrolytic proteins were retained by the hydrophilic membrane with a cutoff of 20,000, whereas wheat flour proteins were detected in the permeate. In the permeates from the hydrophobic membrane (cutoff 25,000), almost no proteins were detected. The flux of the whole-wheat flour hydrolysate was significantly lower than that of rich medium, for both the hydrophilic and the hydrophobic membranes. The flux was, in all cases, higher for the hydrophilic membrane (12–85 L/[m²·h], depending, on which medium was treated) than for the hydrophobic one (8–45 L/[m²·h]), even though the nominal cutoffs of the hydrophobic and hydrophilic membranes were almost the same. However, the difference in flux was smaller when the whole-wheat flour hydrolysate was processed (12 vs 8 L/[m²·h]) than when the rich medium was processed (85 vs 45 L/[m²·h]). Protein retention was higher for the hydrophobic membrane than for the hydrophilic membrane (cutoff 20,000) owing to blocking of the pores by proteins adsorbed on to the hydrophobic membrane surface.     

Separate and Concentrate Lactic Acid Using Combination of Nanofiltration and Reverse Osmosis Membranes

The processes of lactic acid production include two key stages, which are (a) fermentation and (b) product recovery. In this study, free cell of Bifidobacterium longum was used to produce lactic acid from cheese whey. The produced lactic acid was then separated and purified from the fermentation broth using combination of nanofiltration and reverse osmosis membranes. Nanofiltration membrane with a molecular weight cutoff of 100–400 Da was used to separate lactic acid from lactose and cells in the cheese whey fermentation broth in the first step. The obtained permeate from the above nanofiltration is mainly composed of lactic acid and water, which was then concentrated with a reverse osmosis membrane in the second step. Among the tested nanofiltration membranes, HL membrane from GE Osmonics has the highest lactose retention (97 ± 1%). In the reverse osmosis process, the ADF membrane could retain 100% of lactic acid to obtain permeate with water only. The effect of membrane and pressure on permeate flux and retention of lactose/lactic acid was also reported in this paper.     

Electrodialytic transport properties of anion-exchange membranes in the presence of α-cyclodextrin

Electrodialysis of mixed salt solutions, sodium chloride and sodium sulfate, and sodium chloride and sodium nitrate, was carried out in the presence of α-cyclodextrin using commercial anion-exchange membranes. It was confirmed by several methods that the compound existed in the membrane matrix when the membrane had been immersed in its aqueous solution, though the molecular weight of α-cyclodextrin is relatively high. In electrodialysis, sulfate ions, large and strongly hydrated anions, easily permeated through the membranes and nitrate ions, less hydrated anions, permeated with difficulty through the membranes in the presence of α-cyclodextrin. Because α-cyclodextrin is a hydrophilic compound, which has many ether and alcoholic groups, the hydrophilicity of the anion-exchange membranes is thought to increase. Thus, sulfate ions easily permeate and nitrate ions permeate with difficulty. This proves that the hydrophilicity of the anion-exchange membranes controls permselectivity between anions through the membranes. Received: 8 August 2000 Accepted: 24 October 2000     

Microfiltration of post-fermentation broth with backflushing membrane cleaning

Separation of microorganism cells from broth is a very important stage in the recovery of fermentation products. The microfiltration of fermented glycerol solutions was studied. During this process, the filter cake building up on the membrane surface caused an increase of filtration resistances, resulting in the decrease of the permeate flux. In this work, short time reverse flow of permeate was used to remove the fouling layer after each cycle of the filtration. The applied periodical membrane cleaning led to minimization of the observed fouling effects.     

L(+)-乳酸提取纯化新工艺

发酵制备L(+)-乳酸过程中,发酵醪液分离提纯的时间和成本占到整个生产过程的一半以上,大大限制了乳酸生产工业的发展.针对此种情况,需探索出低成本高效率的分离提纯精制L(+)-乳酸的新工艺,以提高产品收率和纯度.本工艺过程:发酵醪液微波灭菌、高速离心、活性碳除色、膜过滤除蛋白质、柱分离、柱精制、真空浓缩得成品.生产过程不产生硫酸钙废弃物,减少对环境的污染,提取率由原来50%提高到71%以上.     

Lactic acid recovery from cheese whey fermentation broth using combined ultrafiltration and nanofiltration membranes

The separation of lactic acid from lactose in the ultrafiltration permeate of cheese whey broth was studied using a cross-flow nanofiltration membrane unit. Experiments to test lactic acid recovery were conducted at three levels of pressure (1.4, 2.1, and 2.8 MPa), two levels of initial lactic acid concentration (18.6 and 27 g/L), and two types of nanofiltration membranes (DS-5DK and DS-5HL). Higher pressure caused significantly higher permeate flux and higher lactose and lactic acid retention (p<0.0001). Higher initial lactic acid concentrations also caused significantly higher permeate flux, but significantly lower lactose and lactic acid retention (p<0.0001). The two tested membranes demonstrated significant differences on the permeate flux and lactose and lactic acid retention. Membrane DS-5DK was found to retain 100% of lactose at an initial lactic acid concentration of 18.6 g/L for all the tested pressures, and had a retention level of 99.5% of lactose at initial lactic acid concentration of 27 g/L when the pressure reached 2.8 MPa. For all the test when lactose retention reached 99–100%, as much as 64% of the lactic acid could be recovered in the permeate.     

Micellar enhanced ultrafiltration of phenol in synthetic wastewater using polysulfone spiral membrane

The micellar enhanced ultrafiltration (MEUF) of phenol in synthetic wastewater using two polysulfone spiral membranes of 6- and 10-kDa molecule weight cut-off (MWCO) and cetylpyridinium chloride (CPC) as cationic surfactant was studied. The effects on the permeate flux, permeate and retentate concentrations of phenol and CPC of various factors in the practical application of MEUF were studied, including surfactant and phenol concentrations, retentate flux, operating pressure, temperature and electrolyte. It was found that these two membranes could adsorb free phenol so the concentration of permeate phenol was lower than that of free phenol. The retentate phenol concentration kept increasing, then decreased slightly with the increase of the feed CPC concentration. Retentate flux and temperature had great effect on the performance of MEUF, and operating pressure did not. The addition of sodium carbonate (Na₂CO₃) could increase the retentate phenol concentration and decrease the permeate concentrations of phenol and CPC significantly.     

Micellar Enhanced Ultrafiltration of Reactive Black 5 from Aqueous Solution by Cationic Surfactants

Reactive black 5 (RB-5) dye was removed from a water stream using two cationic surfactants, cetyltrimethylammonium bromide (CTAB) and cetylpyridinium chloride (CPC), via micellar enhanced ultrafiltration. Three membranes with different pore size were used for the determination of rejection coefficient and permeate flux of the solution at 1.5 bar trans-membrane pressure (TMP). The two surfactants (CPC and CTAB) played an almost negligible role in rejection efficiency with 5000 and 10,000 molecular weight cut-off membrane (MWCO), respectively. In this case, high rejection and low permeate flux was the result of a larger molecular size of RB-5 DYE being retained by comparatively smaller sized pores of membrane via ultrafiltration. However, CPC and CTAB surfactants showed 83% and 98% rejection coefficient, respectively, at a concentration greater than their CMC values against 30,000 MWCO. Permeate flux remained low and constant in presence of 5000 and 10,000 MWCO with a small variation against 30,000 MWCO for the two surfactants, thereby no appreciable effect on both surfactant concentrations on concentration polarization was estimated. Thus, RB-5 dye alone was determined to be responsible for membrane plugging or concentration polarization and ultimately for low permeate flux. The effect of trans-membrane pressure was also investigated during this study.     

Gluconic acid production in bioreactor with immobilized glucose oxidase plus catalase on polymer membrane adjacent to anion-exchange membrane

Gluconic acid was obtained in the permeate side of the bioreactor with glucose oxidase (GOD) immobilized onto anion-exchange membrane (AEM) of low-density polyethylene grafted with 4-vinylpiridine. The electric resistance of the anion-exchange membranes was increased after the enzyme immobilization on the membrane. The gluconic acid productions were relatively low with the GOD immobilized by any method on the AEM. To increase the enzyme reaction efficiency, GOD was immobilized on membrane of AN copolymer (PAN) adjacent to an anion-exchange membrane in bioreactor. Uses of anion-exchange membrane led to selective removal of the gluconic acid from the glucose solution and reduce the gluconic acid inhibition. The amount of gluconic acid obtained in the permeate side of the bioreactor with the GOD immobilized on the PAN membrane adjacent to the AEM under electrodialysis was about 30 times higher than that obtained with enzyme directly bound to the AEM. The optimal substrate concentration in the feed side was found to be about 1 g/l. Further experiments were carried out with the co-immobilized GOD plus Catalase (CAT) on the PAN membrane adjacent to the AEM to improve the efficiency of the immobilize system. The yield of this process was at least 95%. The storage stability of the co-immobilized GOD and CAT was studied (lost 20% of initial activity for 90 d). The results obtained clearly showed the higher potential of the dual membrane bioreactor with GOD plus CAT bound to ultrafiltration polymer membrane adjacent to the AEM. Storage stability of GOD activity in GOD plus CAT immobilized on PAN//AEM membranes and on AEM.     

Electrodialytic separation of potassium ions from sodium ions in the presence of crown ether using a cation-exchange membrane

The separation of potassium and sodium ions from their mixture was performed by electrodialyzing a mixed solution of potassium chloride and sodium chloride in the presence of 18-crown-6 using a commercial cation-exchange membrane. After 18-crown-6 had been impregnated in the membrane, the mixed solution containing 18-crown-6 was electrodialyzed as the desalting-side solution. The permeation of potassium ions through the membrane decreased remarkably and the electrical resistance of the membrane increased during electrodialysis with increasing concentration of 18-crown-6 in the solution. Because potassium ions form a more stable complex with 18-crown-6 than sodium ions and because the complex permeated through the membrane with difficulty, sodium ions are thought to selectively permeate through the membrane. The current efficiency in electrodialysis was greater than 97.0%. Received: 1 June 1999/Accepted in revised form: 13 August 1999     

Protein type effects on steady-state crossflow membrane ultrafiltration fluxes and protein transmission

The permeate fluxes and percent protein transmission were evaluated for steady-state crossflow ultrafiltration of two proteins of different composition: bovine serum albumin (BSA), containing fatty acid, and “fatty-acid-poor” BSA, from which most of the fatty acids had been removed (BSA/FAP). The influences of protein concentration up to 6.5 percent w/v, transmembrane pressure, ionic environment and membrane type (i.e. nominal molecular weight cut-off) were investigated. For both BSA and BSA/FAP, the fluxes and the protein transmission were dependent on the amount of salt present. The higher fatty acid content in the BSA apparently enhanced protein-protein interaction, resulting in a more cohesive and resistant fouling layer; permeate fluxes were lower with BSA/FAP than with BSA at otherwise corresponding operating conditions. A hysteresis behaviour of the flux (J)-transmembrane pressure (TMP) relationship was observed whenever the ultrafiltration unit was operated at a TMP less than some higher value to which the membrane previously had been exposed.     

Effect of calcium and carbonate concentrations on anionic membrane fouling during electrodialysis

A previous study on electrodialysis of calcium and carbonate high concentration solutions demonstrated that calcium migrated through the cation-exchange membrane (CEM) was blocked by the anion-exchange membrane (AEM) where it formed another fouling. The aim of the present work was to complete the identification of the deposit formed on AEM during electrodialysis and to characterize its physical structure at the interface of the membrane. No fouling was found on the anionic membranes treated without calcium chloride in presence of sodium carbonate, while membranes used during ED process of solutions containing calcium chloride and sodium carbonate were slightly fouled. A thin layer of precipitates was observed on the anionic membrane surface. The appearance of precipitates was typical of a crystalline substance. The size and form of crystal increased in proportion to the concentration of calcium chloride in solution. Large and cubic crystals were the best defined on the membrane treated at 1600 mg/L of CaCl2. The precipitate was identified as calcium hydroxide. However, this fouling was not found to affect significantly the electrical conductivity and the thickness of the membranes. Furthermore, the fouling formed was reversible.     

Electrolysis of sodium chloride using composite poly(styrene-co-divinylbenzene) cation exchange membranes

Composite cation exchange membranes are prepared from cross-linked styrene-divinylbenzene copolymers for the electrolysis of sodium chloride to produce sodium hydroxide and chlorine by selective removal of sodium ions. It is prepared from a syrup of the polymer using dual initiating system and is modified with chloroacetic acid to introduce acid functional groups (COO⁻) on its surface. The effect of the modification is confirmed by FTIR, SEM, contact angle, water content, and ion exchange capacity measurements. The performance of the membrane has been evaluated in terms of current efficiency and power consumption and the effect of current density, salt concentration and flow rate on efficiency has been studied. Our membrane has an ion exchange capacity of 0.833 meq./g which is close to that of the commercially available Nafion-117 membrane having an ion exchange capacity 0.9 meq./g. The Nafion-117 used for electrodialysis of sodium sulfate has a current efficiency of around 90% and specific energy consumption of 0.1 kW/mol at 2N concentration of the salt at 1000 A/m². Our membrane used for electrodialysis of sodium chloride has a current efficiency of 93% and a power consumption of around 0.3122 kW/mol at the same concentration of salt and at a current density of 254 A/m². The two-dimensional space-charge model in cylindrical coordinates has been solved semi-analytically to obtain the effective wall potential and pore size of the membrane which are difficult to measure directly. The experimentally obtained solute flux and current density have been fitted to the model and optimum values of effective wall potential and pore diameter have been determined to be 98.5 mV and 0.8 nm, respectively.     

Optimization of plasma proteins concentration by ultrafiltration

This paper describes the optimization of the operation of an ultrafiltration cell filtering plasma proteins on the basis of the economic criteria of Shen and Probstein. The optimum hydrodynamic parameters were determined on a pilot ultrafiltration unit which was equipped with either an organic tubular PCI BX6 with 20 000 daltons molecular weight cut-off or mineral Ceraver P 19–40 membranes with an average pore radius size of 500 Å. Optimum parameters corresponding to average transmembrane pressures of 3 and 4 bar and tangential flow rates of 5.4 and 0.5 m/s for Ceraver and PCI membranes, respectively, were established. The organic PCI BX6 membrane appeared more efficient than the ceramic Ceraver membrane. Experimental data for fouling and rejection coefficient are presented. High apparent rejection coefficients of the Ceraver membrane attained indicated that a dynamic membrane was formed which altered the molecular weight cut-off of the virgin membrane. The potential uses of the process for pollution control applications and cleaning of the ultrafiltration membranes are presented.     

A comparison between polysulfone,zirconia and organo-mineral membranes for use in ultrafiltration

In this paper, representative polymeric (a PSf/PVP membrane), ceramic (a ZrO₂ membrane) and organo-mineral (a ZrO₂/PSf membrane) ultrafiltration membranes, all in the tubular configuration, are being compared for their basic membrane properties, and for the typical ultrafiltration application of protein recovery of cheese whey. These three different membranes with a quite similar pore size (the cut-off values for each of the three membranes were comprised between 25 000 and 50 000 Dalton) showed pure water permeability coefficients between 135 and 1250 l/h m² bar. The highest pure water flux was found for the organo-mineral membrane, the lowest for the polymeric membrane. By FESEM analysis of the top-surfaces (skin) of both the PSf/PVP and the ZrO₂/PSf membrane a strong difference in surface-porosity was found. These results were claimed to partially explain the difference in pure water flux. From SEM pictures of the cross-section of the ZrO₂/PSf membrane it could also be seen that the skin layer thickness is smaller, at these places where particles are present near the skin-surface, compared to the rest of the membrane as well as to the skin of the PSf/PVP membrane. These latter observations were also used to further explain the flux difference between the PSf/PVP and the ZrO₂/PSf membrane.     

Effect of ethanol on ultrafiltration of bovine albumin solutions with organic membranes

This paper investigates the ultrafiltration of albumin-ethanol solutions on polysulfone hollow fiber membranes with 30 kDa cut-off. The aim is to identify the mechanisms responsible for the observed permeate flux reduction in presence of ethanol. The variations of permeate flux with transmembrane pressure and wall shear rate fit the usual pattern of flux limitation by concentration polarization. Thus, although ethanol significantly increases the permeate viscosity, the data show that the flux decrease is not a direct consequence of the viscosity increase but rather due to reduced albumin diffusivity which decreases the back transport to the bulk solution. The specific resistance of the albumin layer on the membrane was found to be unaffected by the presence of ethanol. However the fouling potential of our solutions was found to be significantly increased by the addition of ethanol. Thus the observed flux reduction due to ethanol seems to be explained by a combination of a thicker polarization layer caused by reduced back transport and increased membrane fouling. A 10% increase in filtrated volume can be obtained by imposing periodic retrofiltrations which decrease fouling.