Control of the water adhesion on hydrophobic micropillars by spray coating technique

We present an alternative approach for controlling the water adhesion on solid superhydrophobic surfaces by varying their coverage with a spray coating technique. In particular, micro-, submicro-, and nanorough surfaces were developed starting from photolithographically tailored SU-8 micropillars that were used as substrates for spraying first poly(tetrafluoroethylene) submicrometer particles and subsequently iron oxide nanoparticles. The sprayed particles serve to induce surface submicrometer and nanoscale roughness, rendering the SU-8 patterns superhydrophobic (apparent contact angle values of more than 150°), and also to tune the water adhesion between extreme states, turning the surfaces from “non-sticky” to “sticky” while preserving their superhydrophobicity. The influence of the chemical properties and of the geometrical characteristics of the functionalized surfaces on the wetting properties is discussed within the frame of the theory. This simple method can find various applications in the fabrication of microfluidic devices, smart surfaces, and biotechnological and antifouling materials.     

花生叶表面的高黏附超疏水特性研究及其仿生制备

花生是一种常见的豆科作物.与低黏附超疏水的荷叶不同,花生叶表面同时具有超疏水和高黏附特性.水滴在花生叶表面的接触角为151±2°,显示出超疏水特性.此外,水滴可以牢固地附着在花生叶表面,将花生叶翻转90°甚至180°,水滴均不会从表面滚落,显示了良好的黏附性(黏附力超过80μN).研究发现,花生叶表面呈现微纳米多级结构,丘陵状微米结构表面具有无规则排列的纳米结构.花生叶表面特殊的微纳米多尺度结构是其表面呈现高黏附超疏水特性的关键因素.结合实验数据,对花生叶表面特殊浸润性机理进行了简要阐述.受此启发,利用聚二甲基硅氧烷复形得到了与花生叶表面微结构类似的高黏附疏水表面.本文以期为仿生制备高黏附超疏水表面提供新思路.     

Solvothermal synthesis of nanoporous polymer chalk for painting superhydrophobic surfaces

Reported here is a facile synthesis of nanoporous polymer chalk for painting superhydrophobic surfaces. Taking this nanoporous polymer as a media, superhydrophobicity is rapidly imparted onto three typical kinds of substrates, including paper, transparent polydimethylsiloxane (PDMS), and finger skin. Quantitative characterization showed that the adhesion between the water droplet and polymer-coated substrates decreased significantly compared to that on the original surface, further indicating the effective wetting mode transformation. The nanoporous polymer coating would open a new door for facile, rapid, safe, and larger scale fabrication of superhydrophobic surfaces on general substrates.     

Petal effect: a superhydrophobic state with high adhesive force

Hierarchical micropapillae and nanofolds are known to exist on the petals' surfaces of red roses. These micro- and nanostructures provide a sufficient roughness for superhydrophobicity and yet at the same time a high adhesive force with water. A water droplet on the surface of the petal appears spherical in shape, which cannot roll off even when the petal is turned upside down. We define this phenomenon as the "petal effect" as compared with the popular "lotus effect". Artificial fabrication of biomimic polymer films, with well-defined nanoembossed structures obtained by duplicating the petal's surface, indicates that the superhydrophobic surface and the adhesive petal are in Cassie impregnating wetting state.     

Facile preparation of superhydrophobic nanorod surfaces through ion-beam irradiation

Obtaining superhydrophobic surfaces for their application in electronics and flexible wearable devices remains a significant challenge. Most previously reported methods for obtaining superhydrophobic surfaces involve complex and expensive preparation techniques and thus cannot be used for practical applications. Ion-beam irradiation is a simple and promising method for fabricating superhydrophobic nanostructures on large areas at a low cost. Ion-beam irradiation using argon and oxygen gases was used to prepare silica nanorod structures on glass substrates. This study is not just a modification of the surface of nanoparticles, but a change in nanoparticle shape. The nanorods were subsequently treated with perfluorooctyltriethoxysilane to obtain superhydrophobicity. The surface of the silica nanorods exhibited a static water contact angle of 153°, indicating superhydrophobicity. The combination of rough structures of silica nanorods and low surface energy resulted in superhydrophobicity. The surface properties were evaluated in detail using Fourier-transform infrared spectroscopy, field-emission scanning electron microscopy, and X-ray photoelectron spectroscopy. The proposed method is facile, inexpensive, and can be used for the large-scale production of nanorod structures for potential industrial applications.     

Superhydrophobicity on two-tier rough surfaces fabricated by controlled growth of aligned carbon nanotube arrays coated with fluorocarbon

Considerable effort has been expended on theoretical studies of superhydrophobic surfaces with two-tier (micro and nano) roughness, but experimental studies are few due to the difficulties in fabricating such surfaces in a controllable way. The objective of this work is to experimentally study the wetting and hydrophobicity of water droplets on two-tier rough surfaces for comparison with theoretical analyses. To compare wetting on micropatterned silicon surfaces with wetting on nanoscale roughness surfaces, two model systems are fabricated: carbon nanotube arrays on silicon wafers and carbon nanotube arrays on carbon nanotube films. All surfaces are coated with 20 nm thick fluorocarbon films to obtain low surface energies. The results show that the microstructural characteristics must be optimized to achieve stable superhydrophobicity on microscale rough surfaces. However, the presence of nanoscale roughness allows a much broader range of surface design criteria, decreases the contact angle hysteresis to less than 1 degrees , and establishes stable and robust superhydrophobicity, although nanoscale roughness could not increase the apparent contact angle significantly if the microscale roughness dominates.     

Condensation and freezing of droplets on superhydrophobic surfaces

Superhydrophobic coatings are reported as promising candidates for anti-icing applications. Various studies have shown that as well as having ultra water repellency the surfaces have reduced ice adhesion and can delay water freezing. However, the structure or texture (roughness) of the superhydrophobic surface is subject to degradation during the thermocycling or wetting process. This degradation can impair the superhydrophobicity and the icephobicity of those coatings. In this review, a brief overview of the process of droplet freezing on superhydrophobic coatings is presented with respect to their potential in anti-icing applications. To support this discussion, new data is presented about the condensation of water onto physically decorated substrates, and the associated freezing process which impacts on the freezing of macroscopic droplets on the surface.     

Wetting and dewetting transitions on hierarchical superhydrophobic surfaces

Many natural superhydrophobic structures have hierarchical two-tier roughness which is empirically known to promote robust superhydrophobicity. We report the wetting and dewetting properties of two-tier roughness as a function of the wettability of the working fluid, where the surface tension of water/ethanol drops is tuned by the mixing ratio, and compare the results to one-tier roughness. When the ethanol concentration of deposited drops is gradually increased on one-tier control samples, the impalement of the microtier-only surface occurs at a lower ethanol concentration compared to the nanotier-only surface. The corresponding two-tier surface exhibits a two-stage wetting transition, first for the impalement of the microscale texture and then for the nanoscale one. The impaled drops are subsequently subjected to vibration-induced dewetting. Drops impaling one-tier surfaces could not be dewetted; neither could drops impaling both tiers of the two-tier roughness. However, on the two-tier surface, drops impaling only the microscale roughness exhibited a full dewetting transition upon vibration. Our work suggests that two-tier roughness is essential for preventing catastrophic, irreversible wetting of superhydrophobic surfaces.     

Direct catalytic route to superhydrophobic polyethylene films

Polyethylene films grow on a flat silica surface modified by the bis(imino)pyridyl iron(II) catalyst during ethylene polymerization in toluene solvent. The resulting films show superhydrophobic properties. Advancing water contact angle as high as 169 degrees and sliding angles as low as 2 degrees are obtained on these films. SEM images reveal special surface structures of these films containing micrometer-sized islands, submicrometer particles on the islands, and stress nanofibers between the islands, which render superhydrophobicity to the polyethylene surfaces. After the submicrometer particles and stress nanofibers are removed by annealing, the superhydrophobic properties of the polymer films disappear.     

Control of superhydrophilicity/superhydrophobicity using silicon nanowires via electroless etching method and fluorine carbon coatings

Surface roughness is promotive of increasing their hydrophilicity or hydrophobicity to the extreme according to the intrinsic wettability determined by the surface free energy characteristics of a base substrate. Top-down etched silicon nanowires are used to create superhydrophilic surfaces based on the hemiwicking phenomenon. Using fluorine carbon coatings, surfaces are converted from superhydrophilic to superhydrophobic to maintain the Cassie-Baxter state stability by reducing the surface free energy to a quarter compared with intrinsic silicon. We present the robust criteria by controlling the height of the nanoscale structures as a design parameter and design guidelines for superhydrophilic and superhydrophobic conditions. The morphology of the silicon nanowires is used to demonstrate their critical height exceeds several hundred nanometers for superhydrophilicity, and surpasses a micrometer for superhydrophobicity. Especially, SiNWs fabricated with a height of more than a micrometer provide an effective means of maintaining superhydrophilic (<10°) long-term stability.     

Carbon nanotube-based robust steamphobic surfaces

The wetting behavior of a surface under steam condensation depends on its intrinsic wettability and micrometer or nanoscale surface roughness. A typical superhydrophobic surface may not be suitable as a steamphobic surface because of the nucleation and growth of water inside the valleys and thus the failure to form an air-liquid-solid composite interface. Here, we present the results of steam condensation on chemically modified nanostructured carbon nanotube (CNT) mats. We used a plasma-enhanced chemical vapor deposition (PECVD) process to modify the intrinsic wettability of nanostructured CNT mats. The combination of low surface energy achieved by PECVD and the nanoroughness of the surface provides a mechanism to retain the superhydrophobicity of the CNT mats under steam condensation. The ability to withstand steam temperature and pressure for as long as 10 h implies the remarkably improved stability of the superhydrophobic state of the surface. The thermodynamic calculations carried out using a unit cell model clearly explain the steamphobic wetting behavior of the surface.     

Superhydrophobic silicon surfaces with micro-nano hierarchical structures via deep reactive ion etching and galvanic etching

An effective fabrication method combining deep reactive ion etching and galvanic etching for silicon micro-nano hierarchical structures is presented in this paper. The method can partially control the morphology of the nanostructures and enables us to investigate the effects of geometry changes on the properties of the surfaces. The forming mechanism of silicon nanostructures based on silver nanoparticle galvanic etching was illustrated and the effects of process parameters on the surface morphology were thoroughly discussed. It is found that process parameters have more impact on the height of silicon nanostructure than its diameter. Contact angle measurement and tilting/dropping test results show that as-prepared silicon surfaces with hierarchical structures were superhydrophobic. What's more, two-scale model composed of micropillar arrays and nanopillar arrays was proposed to study the wettability of the surface with hierarchical structures. Wettability analysis results indicate that the superhydrophobic surface may demonstrate a hybrid state at which water sits on nanoscale pillars and immerses into microscale grooves partially.     

Patterned nonadhesive surfaces: superhydrophobicity and wetting regime transitions

Nonadhesive and water-repellent surfaces are required for many tribological applications. We study mechanisms of wetting of patterned superhydrophobic Si surfaces, including the transition between various wetting regimes during microdroplet evaporation in environmental scanning electron microscopy (ESEM) and for contact angle and contact angle hysteresis measurements. Wetting involves interactions at different scale levels: macroscale (water droplet size), microscale (surface texture size), and nanoscale (molecular size). We propose a generalized formulation of the Wenzel and Cassie equations that is consistent with the broad range of experimental data. We show that the contact angle hysteresis involves two different mechanisms and how the transition from the metastable partially wetted (Cassie) state to the homogeneously wetted (Wenzel) state depends upon droplet size and surface pattern parameters.     

仿生超疏水表面的抗冷凝失效研究进展

在存在一定过冷度或蒸汽过饱和度的条件下,水蒸汽可在固体表面凝结成核.随着过冷度增大,液滴成核半径将随之减小,冷凝液滴的生长融合将无法避免地发生在超疏水表面不可或缺的微/纳米结构内.若液滴不能及时排出,则会滞留在表面结构内并挤出空气,形成局部浸润,导致材料表面的超疏水性能下降或失效,甚至引起泛洪.本文首先总结了表面因冷凝...     

Fabrication of superhydrophobic surface by hierarchical growth of lotus-leaf-like boehmite on aluminum foil

Hierarchical growth of boehmite film on the aluminum foil was carried out via a facile solution-phase synthesis route. The resultant film is composed of three-dimensional microprotrusions assembled from well aligned nanoneedles. Such dual scale micro-/nanostructures are highly similar with those of lotus leaves. The resultant surface after hydrophobization exhibits a water contact angle of 169° and a sliding angle of ～4° for a 5 μL droplet, which is ascribed to the combination of the dual scale roughness at the micro- and nanometer scale and the low surface energy of stearic acid coating. The obtained film possesses relatively good adhesion to the aluminum substrate and keeps superhydrophobicity after the ultrasonic treatment or long-term storage in spite of the partial loss of it superhydrophobic ability after abrasion test.     

Nano-scale superhydrophobicity: suppression of protein adsorption and promotion of flow-induced detachment

Wall adsorption is a common problem in microfluidic devices, particularly when proteins are used. Here we show how superhydrophobic surfaces can be used to reduce protein adsorption and to promote desorption. Hydrophobic surfaces, both smooth and having high surface roughness of varying length scales (to generate superhydrophobicity), were incubated in protein solution. The samples were then exposed to flow shear in a device designed to simulate a microfluidic environment. Results show that a similar amount of protein adsorbed onto smooth and nanometer-scale rough surfaces, although a greater amount was found to adsorb onto superhydrophobic surfaces with micrometer scale roughness. Exposure to flow shear removed a considerably larger proportion of adsorbed protein from the superhydrophobic surfaces than from the smooth ones, with almost all of the protein being removed from some nanoscale surfaces. This type of surface may therefore be useful in environments, such as microfluidics, where protein sticking is a problem and fluid flow is present. Possible mechanisms that explain the behaviour are discussed, including decreased contact between protein and surface and greater shear stress due to interfacial slip between the superhydrophobic surface and the liquid.     

Fabrication of "roll-off" and "sticky" superhydrophobic cellulose surfaces via plasma processing

Most of the artificial superhydrophobic surfaces that have been fabricated to date are not biodegradable, renewable, or mechanically flexible and are often expensive, which limits their potential applications. In contrast, cellulose, a biodegradable, renewable, flexible, inexpensive, biopolymer which is abundantly present in nature, satisfies all the above requirements, but it is not superhydrophobic. Superhydrophobicity on cellulose paper was obtained by domain-selective etching of amorphous portions of the cellulose in an oxygen plasma and subsequently coating the etched surface with a thin fluorocarbon film deposited via plasma-enhanced chemical vapor deposition using pentafluoroethane as a precursor. Variation of plasma treatment yielded two types of superhydrophobicity : "roll-off" (contact angle (CA), 166.7 degrees +/- 0.9 degrees ; CA hysteresis, 3.4 degrees +/- 0.1 degrees ) and "sticky" (CA, 144.8 degrees +/- 5.7 degrees ; CA hysteresis, 79.1 degrees +/- 15.8 degrees ) near superhydrophobicity. The nanometer scale roughness obtained by delineating the internal roughness of each fiber and the micrometer scale roughness which is inherent to a cellulose paper surface are robust when compared to roughened structures created by traditional polymer grafting, nanoparticle deposition, or other artificial means.     

Redox-switchable superhydrophobic silver composite

Unique packaging of Ag(2)O on the surface of polycrystalline AgCl allows fabrication of a new useful, superhydrophobic composite material. This pure inorganic material with surface porosity of submicrometer aperture size fabricates air pockets, which make the composite material superhydrophobic. The new material behaves like lotus leaves, butterfly wings, or water strider's leg in relation to superhydrophobicity. Visible light induces photoreduction of solid Ag(2)O surface layer and generates Ag(0), making the composite surface superhydrophilic. Reoxidation of Ag(0) on the composite surface gives back the hydrophobicity that represents the redox-switchable wetting property of the material.     

A facial approach to fabricate superhydrophobic aluminum surface

A facial chemical etching method was developed for fabricating superhydrophobic aluminum surfaces. The resultant surfaces were characterized by scanning electron microscopy, water contact angle (WCA) measurement, and optical methods. The surfaces of the modified aluminum substrates exhibit superhydrophobicity, with a WCA of 154.8° ± 1.6° and a water sliding angle of about 5°. The etched surfaces have binary structure consisting of the irregular microscale plateaus and caves in which there are the nanoscale block‐like convexes and hollows. The superhydrophobicity of aluminum substrates occurs only in some structures in which the plateaus and caves are appropriately ordered. The resulted surfaces have good self‐cleaning properties. The results demonstrate that it is possible to construct superhydrophobic surface on hydrophilic substrates by tailoring the surface structure to providing more spaces to trap air. Copyright © 2009 John Wiley & Sons, Ltd.