Phase separation kinetics in unentangled polymer solutions under high‐rate extension

Phase separation processes following high‐rate extension in unentangled polymer solutions are studied theoretically. The flow‐induced demixing is associated with the coil–stretch transition predicted in high‐molecular‐weight polymer solutions at high‐enough Weissenberg numbers. The developed mean‐field theory is valid in the dilute/semidilute solution regime, where the stretched coils overlap strongly. We elucidate and discuss the main kinetic stages of the polymer/solvent separation process including (i) growth of concentration fluctuations and formation of oriented protofibrils by anisotropic spinodal decomposition; (ii) development of well‐defined highly oriented and stiff fibrils forming an anisotropic network (cross‐linked fiber); (iii) microphase separation and lateral collapse of the network yielding dense oriented fiber. These novel predictions are in qualitative agreement with the experimental data. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 623–637     

Phase separation in dilute polymer solutions at high‐rate extension

In this article the demixing instability and phase segregation in unentangled polymer solutions of semiflexible chains at high‐rate uniaxial extension above the coil to stretched coil transition was studied. Orientation of the stretched chains was described in terms of an effective potential field. Based on the free energy analysis it was shown that the flow‐induced orientation of polymer segments could drastically reduce the energy of their steric repulsion. As a result attraction between the chains gain more importance, and this effect lead to the demixing process and eventual segregation of polymer from the solvent if the strain rate exceeds some critical value. A mean‐field theory was developed to study this flow‐induced phase separation effect. The phase diagrams of the system showing the spinodal and binodal transitions at different extension rates were calculated and discussed. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1066–1073     

Morphology control of polyacrylonitrile (PAN) fibers by phase separation technique

Based on the constructed theoretical ternary phase diagrams of water/dimethyl sulfoxide (DMSO)/polyacrylonitrile (PAN) terpolymer system, the phase separation behavior for PAN fibers preparation was investigated. Theoretical ternary phase diagrams were determined by the extended Flory‐Huggins theory. To investigate the temperature dependence of theoretical ternary phase diagrams, all binary interaction parameters at different temperatures were determined accurately and thoroughly revisited. From numerical calculations, it was found that a small quantity of water was needed to induce phase demixing. Meanwhile, the cloud point data of the system for more dilute PAN terpolymer solutions were determined by cloud point titration, and the cloud point data for more concentrated PAN terpolymer solutions were calculated by Boom's linearized cloud point (LCP) curve correlation. Furthermore, the morphology of PAN fibers was investigated by using scanning electron microscopy (SEM). With increasing the concentration of PAN terpolymer solutions as well as the quenching depth, the morphology of PAN fibers turns from large open channels to small bead‐like structures, accompanying with a reduction of the porosity of PAN fibers. Judging from our investigation, it was clear that the final morphology of PAN fibers was mainly determined by phase separation in fiber‐forming process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 261–275, 2009     

Exploration of high‐resolution ultrasonic spectroscopy as an analytical tool to study demixing and remixing in poly(N‐isopropyl acrylamide)/water solutions

The ultrasonic properties of poly(N‐isopropyl acrylamide) (PNIPAM)/water solutions, determined with high‐resolution ultrasonic spectroscopy (HR‐US), change during demixing and remixing. All HR‐US measurements are discussed with respect to modulated temperature differential scanning calorimetry results. The lower critical solution temperature type of phase behavior, in combination with the glass‐transition/composition curve of PNIPAM/water, determines the evolution of the ultrasonic signals. Three different temperature regions can be distinguished: a homogeneous region and a heterogeneous region, the latter subdivided into zones without and with interference of partial vitrification of the PNIPAM‐rich phase. During phase separation, the ultrasonic velocity decreases because of a change in the hydration structure around the polymer chains, whereas the ultrasonic attenuation increases as aggregation sets in. Isothermal measurements clearly show time dependence for both the velocity and the attenuation. The observed timescales are different and can be related to a changing polymer/water interphase and aggregate formation, respectively. Partial vitrification of the PNIPAM‐rich phase slows the demixing kinetics and especially the remixing kinetics. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1283–1295, 2005     

Tailoring poly(vinylidene fluoride‐co‐chlorotrifluoroethylene) microstructure and physicochemical properties by exploring its binary phase diagram with dimethylformamide

Poly(vinylidene fluoride‐co‐chlorotrifluoroethylene) (PVDF‐CTFE) membranes were prepared by solvent casting from dimethylformamide (DMF). The preparation conditions involved a systematic variation of polymer/solvent ratio and solvent evaporation temperature. The microstructural variations of the PVDF‐CTFE membranes depend on the different regions of the PVDF‐CTFE/DMF phase diagram, explained by the Flory‐Huggins theory. The effect of the polymer/solvent ratio and solvent evaporation temperature on the morphology, degree of porosity, β phase content, degree of crystallinity, mechanical, dielectric, and piezoelectric properties of the PVDF‐CTFE polymer were evaluated. In this binary system, the porous microstructure is attributed to a spinodal decomposition of the liquid‐liquid phase separation. For a given polymer/solvent ratio, 20 wt % , and higher evaporation solvent temperature, the β phase content is around 82% and the piezoelectric coefficient, d₃₃, is ? 4 pC/N © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 761–773     

Solution‐crystallization and related phenomena in 9,9‐dialkyl‐fluorene polymers. I. Crystalline polymer‐solvent compound formation for poly(9,9‐dioctylfluorene)

Polymer‐solvent compound formation, occurring via co‐crystallization of polymer chains and selected small‐molecular species, is demonstrated for the conjugated polymer poly(9,9‐dioctylfluorene) (PFO) and a range of organic solvents. The resulting crystallization and gelation processes in PFO solutions are studied by differential scanning calorimetry, with X‐ray diffraction providing additional information on the resulting microstructure. It is shown that PFO‐solvent compounds comprise an ultra‐regular molecular‐level arrangement of the semiconducting polymer host and small‐molecular solvent guest. Crystals form following adoption of the planar‐zigzag β‐phase chain conformation, which, due to its geometry, creates periodic cavities that accommodate the ordered inclusion of solvent molecules of matching volume. The findings are formalized in terms of nonequilibrium temperature–composition phase diagrams. The potential applications of these compounds and the new functionalities that they might enable are also discussed. © 2015 The Authors. Journal of Polymer Science Part B: Polymer Physics published by Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1481–1491     

Solution processing of polymer semiconductor: Insulator blends—Tailored optical properties through liquid–liquid phase separation control

It has been demonstrated that the 0‐0 absorption transition of poly(3‐hexylthiophene) (P3HT) in blends with poly(ethylene oxide) (PEO) could be rationally tuned through the control of the liquid–liquid phase separation process during solution deposition. Pronounced J‐like aggregation behavior, characteristic for systems of a low exciton band width, was found for blends where the most pronounced liquid–liquid phase separation occurred in solution, leading to domains of P3HT and PEO of high phase purity. Since liquid–liquid phase separation could be readily manipulated either by the solution temperature, solute concentration, or deposition temperature, to name a few parameters, our findings promise the design from the out‐set of semiconductor:insulator architectures of pre‐defined properties by manipulation of the interaction parameter between the solutes as well as the respective solute:solvent system using classical polymer science principles. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 304–310     

Control of diameter,morphology, and structure of PVDF nanofiber fabricated by electrospray deposition

Poly(vinylidene fluoride) (PVDF) nanofibers were prepared by electrospray deposition (ESD). To control the diameter, morphology, and structure of PVDF nanofibers, some parameters were investigated, such as polymer concentration, nozzle‐to‐ground collector distance, feeding rate of the polymer solution, and applied voltage. The fabricated fiber was 80–700 nm in diameter. The increase in the polymer concentration caused an increase in the polymer viscosity and fiber diameter. At low polymer concentration (5 wt %), polymer nanoparticles were formed. An increase in applied voltage will increase the fiber diameter. Variation in the nozzle‐to‐ground collector distance did not result in significant changes in the fiber diameter. Increase in the feeding rate of the polymer solution decreased the fiber diameter. Differential scanning calorimetry (DSC) and wide angle X‐ray diffraction (WAXD) measurements showed that the melting point and total crystallinity were decreased. Fourier transform infrared spectroscopy (FTIR) measurement revealed that ESD process induced the formation of the oriented β‐phase PVDF structures. It was also demonstrated that the addition of hydrofluorocarbon solvent to polymer solution remarkably enhanced the formation of β‐phase crystalline structure of PVDF nanofiber. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 779–786, 2006     

Morphology development of main‐chain liquid crystalline polymer fibers during solvent evaporation

A nonequilibrium thermodynamic approach has been developed for describing the emergence of fiber morphologies from a liquid crystalline polymer solution undergoing solvent evaporation, including fibrillar structures, concentric rings, and spiral structures. We utilized Matsuyama–Kato free energy for main‐chain liquid crystalline polymer (MCLCP) solutions, which is an extension of Maier–Saupe theory for nematic ordering and incorporates a chain‐stiffening, combined with Flory‐Huggins free energy of mixing. Temporal evolution of the concentration and nematic order parameters pertaining to the above free energy density of liquid crystalline polymer solution was simulated in the context of time‐dependent Ginzburg–Landau theory coupled with the solvent evaporation rate equation under the quasi‐steady state assumption. The emerged morphological patterns are discussed in relation to the phase diagram of the MCLCP solution and the rate of solvent evaporation. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 429–435, 2007     

Entropic effect implication for change in polymer coils swelling state in the demixing enthalpy recovery of aqueous poly(vinyl methyl ether) solutions

Time‐dependent demixing enthalpy recovery behavior of aqueous poly(vinyl methyl ether) (PVME) solutions exhibits distinct recovery characteristics in three concentration regions. The absence of recovery behavior below a water concentration of 38.3 wt % indicates that the PVME coil is in a globular state. The typically sigmoidal recovery behavior of demixing enthalpy above 38.3 wt % is ascribed to the reswelling of the collapsed polymer coils induced by the entropic effect. The increase in difference between the upper and lower limits indicates the continued swelling of the PVME coils. Above 65 wt %, a dominant diluting effect can be observed, and a much longer phase separation time is needed to reach the expected lower limit. In contrast, the recovery of demixing enthalpy in a wide range of water concentration (from 38.3 to 90 wt %) exhibits the same feature. The infrared spectroscopy results are in agreement with the above macroscopic differential scanning calorimetry results. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 142–151     

Aligned and molecularly oriented semihollow ultrafine polymer fiber yarns by a facile method

In this work, aligned and molecularly oriented bone‐like PLLA semihollow fiber yarns were manufactured continuously from an optimized homogeneous polymer‐solvent‐nonsolvent system [PLLA, CH₂Cl₂, and dimethyl formamide (DMF)] by a single capillary electrospinning via self‐bundling technique. Here, it should be emphasized that the self‐bundling electrospinning technique, a very facile electrospinning technique with a grounded needle (which is to induce the self‐bundling of polymer nanofibers at the beginning of electrospinning process), is used for the alignment and molecular orientation of the polymer fiber, and the take‐up speed of the rotating drum for the electrospun fiber yarn collection is very low (0.5 m/s). PLLA can be dissolved in DMF and CH₂Cl₂ mixed solvent with different ratios. By varying the ratios of mixed solvent system, PLLA electrospun semihollow fiber with the porous inner structure and compact shell wall could be formed, the thickness of the shell and the size of inner pores could be adjusted. The results of polarized FTIR and wide angle X‐ray diffraction investigations verified that as‐prepared PLLA semihollow fiber yarns were well‐aligned and molecularly oriented. Both the formation mechanism of semihollow fibers with core‐shell structure and the orientation mechanism of polymer chains within the polymer fibers were all discussed. The as‐prepared self‐bundling electrospun PLLA fiber yarns possessed enhanced mechanical performance compared with the corresponding conventional electrospun PLLA fibrous nonwoven membranes. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1118–1125, 2010     

Effect of liquid-liquid demixing on the membrane morphology,gas permeation,thermal and mechanical properties of cellulose acetate hollow fibers

The polymer/solvent/nonsolvent systems with different L-L demixing rates were prepared by employing a binary solvent mixture consisting of two solvents - one exhibits an instantaneous liquid-liquid (L-L) demixing process, while the other exhibits a delayed L-L demixing process. It was found that an increase in the delay time of L-L demixing results in a denser membrane structure, an increase in fiber mechanical strength, a delay desorption of moisture in membrane, and a decrease in gas permeance, for a hollow fiber fabrication system consisting of cellulose acetate (CA) (polymer), N-methyl-pyrrolidone (NMP) (solvent having an instantaneous L-L demixing property), tetrahydrofuran (THF) (solvent having a delayed L-L demixing property) and water (nonsolvent). Hollow fibers prepared under an instantaneous L-L demixing process tends to have more mechanically weak points (flaws) than those prepared under a delayed L-L demixing process. Surprisingly, SEM observation suggests that membranes wet-spun from solutions containing both THF and NMP tend to have a rough outer skin morphology. Inconsistent demixing and the collapse of the outer nascent skin may be the main causes. In addition, the effect of bore fluid chemistry on fiber performance is much more pronounced for systems having a delayed L-L demixing mechanism than that having an instantaneous L-L demixing.     

Modulated‐temperature differential scanning calorimetry study of temperature‐induced mixing and demixing in poly(vinylmethylether)/water

The heat capacity or reversing heat flow signal from modulated‐temperature differential scanning calorimetry can be used to measure the onset of phase separation in a poly(vinylmethylether)/water mixture, clearly showing the special type III lower critical solution temperature demixing behavior. Characteristic of this demixing behavior is a three‐phase region, which is detected in the nonreversing heat flow signal. Stepwise quasi‐isothermal measurements through the phase transition show large excess contributions in the (apparent) heat capacity signal, caused by demixing/remixing heat effects on the timescale of the modulation (fast process). These excess contributions and their time‐dependent evolutions (slow process) are useful in understanding the kinetics of phase separation and the morphology (interphase) development. Care has to be taken, however, in interpreting the heat capacity signal derived from the amplitude of the modulated heat flow because nonlinear effects lead to the occurrence of higher harmonics. Therefore, the raw heat flow signal for quasi‐isothermal demixing and remixing measurements is also examined in the time domain. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1824–1836, 2003     

Crystallization‐dominated and microphase separation/crystallization‐coexisted structure of all‐conjugated phenylene–thiophene diblock copolymers

The crystallization‐dominated and microphase separation/crystallization‐coexisted structure of the all‐conjugated diblock copolymers poly(2,5‐dihexyloxy‐p‐phenylene)‐block‐(3‐hexylthiophene) (PPP‐b‐P3HT, denoted as BmTn) with different block compositions was affected by the aggregation state of the diblock copolymers in solvents with different solubilities. For B34T66, B62T38, and B75T25, the coexistence of microphase separation and crystallization was obtained in good solvent with few crystalline aggregates. For B34T66 with a longer P3HT block, densely stacked fiber crystal structures in thin films were found by using marginal solvents with crystalline aggregations in solutions. As for B62T38 and B75T25 with shorter P3HT block and longer PPP block, crystal structures were obtained by the use of solvents with a much larger solubility difference of the two blocks. Thus, microphase‐separated structures are prone to form from solutions with coil conformation and fiber crystals from solutions with larger aggregates, which resulted in the increased crystallinity. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1718–1726     

Crystallization of polylactic acid under in situ deformation during nonsolvent‐induced phase separation

In this study, we investigate polylactic acid (PLA) crystallization under in situ biaxial extension in a nonsolvent‐induced phase separation foaming process. Our ternary system consists of PLA, dichloromethane (DCM) as solvent and hexane as nonsolvent. For the first time, the formation of a shish‐kebab crystalline morphology is observed in such a solution‐based foaming process in certain solid–liquid phase separated systems. The formation of shish‐kebabs is described based on the coil‐stretch transition concept. The rapid biaxial deformation caused by macropore growth uniaxially stretches the long chains that are tied with at least two single crystals which eventually leads to the formation of shish structures throughout the polymer‐rich phase. The kebab lamellae then form perpendicularly on the shish cores. The scanning electron microscopy (SEM) observations and our interpretation of the crystallization phenomena are confirmed by differential scanning calorimetry (DSC) analysis. The observation of various crystalline morphologies, particularly shish‐kebabs, and the elucidation of their formation mechanisms contribute to the understanding of phase separation and pore growth as well as crystallization in such polymer–solvent–nonsolvent systems. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1055–1062     

Attenuated total reflectance/fourier transform infrared studies on the phase‐separation process of aqueous solutions of poly(n‐isopropylacrylamide)

Temperature‐induced phase separation of poly(N‐isopropylacrylamide) in aqueous solutions was studied by attenuated total reflectance (ATR)/Fourier transform infrared spectroscopy. The main objectives of the study were to understand, on a molecular level, the role of hydrogen bonding and hydrophobic effects below and above the phase‐separation temperature and to derive the scenario leading to this process. Understanding the behavior of this particular system could be quite relevant to many biological phenomena, such as protein denaturation. The temperature‐induced phase transition was easily detected by the ATR method. A sharp increase in the peaks of both hydrophobic and hydrophilic groups of the polymer and a decrease in the water‐related signals could be explained in terms of the formation of a polymer‐enriched film near the ATR crystal. Deconvolution of the amide I and amide II peaks and the O? H stretch envelope of water revealed that the phase‐separation scenario could be divided, below the phase‐separation temperature, into two steps. The first step consisted of the breaking of intermolecular hydrogen bonds between the amide groups of the polymer and the solvent and the formation of free amide groups, and the second step consisted of an increase in intramolecular hydrogen bonding, which induced a coil–globule transition. No changes in the hydrophobic signals below the separation temperature could be observed, suggesting that hydrophobic interactions played a dominant role during the aggregation of the collapsed chains but not before. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1665–1677, 2001     

Self‐Assembly‐Driven Electrospinning: The Transition from Fibers to Intact Beaded Morphologies

Polymer beads have attracted considerable interest for use in catalysis, drug delivery, and photo­nics due to their particular shape and surface morphology. Electrospinning, typically used for producing nanofibers, can also be used to fabricate polymer beads if the solution has a sufficiently low concentration. In this work, a novel approach for producing more uniform, intact beads is presented by electrospinning self‐assembled block copolymer (BCP) solutions. This approach allows a relatively high polymer concentration to be used, yet with a low degree of entanglement between polymer chains due to microphase separation of the BCP in a selective solvent system. Herein, to demonstrate the technology, a well‐studied polystyrene‐poly(ethylene butylene)–polystyrene triblock copolymer is dissolved in a co‐solvent system. The effect of solvent composition on the characteristics of the fibers and beads is intensively studied, and the mechanism of this fiber‐to‐bead is found to be dependent on microphase separation of the BCP.

     

Investigation of the dynamics of poly(ether sulfone) membrane formation by immersion precipitation

Cast‐leaching experiments were carried out to investigate the dynamics of membrane formation by immersion precipitation, with an emphasis on the outflow of the solvent from casting solutions during the phase‐separation process. The casting solutions, consisting of poly(ether sulfone) as the polymer, N‐methyl‐2‐pyrolidone as the solvent, and water (H₂O), isopropyl alcohol, 1‐butanol, and diethylene glycol as nonsolvent additives (NSAs), were immersed in a coagulation bath. Two thermodynamically vastly different coagulants? H₂O, a strong coagulant, and ethylene glycol, a weak coagulant—were used to study the effect of the coagulant on the dynamics of membrane formation. The results showed that the outflow of the solvent during the initial stage of membrane formation was controlled by Fickian diffusion within the extremely wide range of conditions studied, that is, polymer concentrations of 10–38%, approaching ratios of 0–0.95, and thermodynamically vastly different NSAs and coagulants. The role of the initial state of the membrane‐forming solution, especially the conformational state of macromolecules in the membrane‐forming process, was examined. In contrast to those works on the behavior of small molecules, an attempt was made to qualitatively interpret membrane formation from the viewpoint of macromolecules. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 498–510, 2005     

Precise synthesis of end‐functionalized thermosensitive poly(vinyl ether)s by living cationic polymerization

A series of poly(2‐methoxyethyl vinyl ether)s with narrow molecular weight distributions and with perfectly defined end groups of varying hydrophobicities was successfully synthesized by base‐assisting living cationic polymerization. The end group was shown to greatly affect the temperature‐induced phase separation behavior of aqueous solutions (lower critical solution temperature‐type phase separation) or organic solutions (upper critical solution temperature‐type phase separation) of the polymers. The cloud points were also influenced largely by the molecular weight and concentration of the polymer. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Liquid phase demixing in ferroelectric/semiconducting polymer blends: An experimental and theoretical study

This article describes a combined experimental and theoretical study on nanophase structure development as a result of liquid phase demixing in solution‐cast blends of the organic semiconductor poly(9,9′‐dioctyl fluorene) (PFO) and the ferroelectric polymer poly(vinylidene fluoride‐co‐trifluoroethylene) (P(VDF‐TrFE)). Blend layers (200 nm) are prepared by spin coating a 1:9 (w/w) PFO:P(VDF‐TrFE) blend solution in a common solvent on a poly(ethylenedioxy thiophene)/poly(styrene sulfonate) substrate. Owing to the pronounced incompatibility between the two polymers, a strong phase‐separated morphology is obtained, characterized by disk‐like nanodomains of PFO embedded in a P(VDF‐TrFE) matrix, as revealed by scanning electron microscopy. By varying the processing conditions, we find the average domain size and standard deviation to increase with spinning time. The considerable increase in domain size suggests the coarsening process not to be impeded by a steep rise in viscosity. This indicates solvent evaporation to be only moderate within the experimental time frame. The evolution of the observed phase morphology is modeled using ternary diffuse interface theory integrated with a modified Flory–Huggins (FH) treatment of the homogeneous (bulk) free energy of mixing, to account for significant molecular differences between the active blend components. Using calculated FH interaction parameters, the model confirms the phase separation to occur via spinodal decomposition of the blend solution during spin coating, as suggested by experimental observations. The simulated phase morphologies as well as the modeled trends in domain growth and standard deviation compare favorably with the experimental data. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1255–1262, 2011