Electrospinning‐induced shape memory effect in thermoplastic polyurethane characterization and thermoviscoelastic modeling

Electrospun thermoplastic polyurethane (TPU) nanofibers are known to contract considerably (～40%) on heating up to ～90 °C. This study investigates this thermomechanical behavior and the TPU shape memory capabilities. The shape memory effect was first studied in TPU films as a model system by applying classical thermomechanical cycles (programming and recovery). The films were able to fix the applied deformation during long‐term storage at room temperature, well above the material's calorimetric glass transition temperature and in the absence of a percolated structure of hard domains. Structural analysis (Fourier transform infrared, differential scanning calorimeter, and dynamic mechanical analysis) revealed broad thermal transitions indicating the presence of a mixed phase of hard segments dispersed in the soft segment matrix. Using a linear viscoelastic model together with time–temperature superposition, the shape memory effect was attributed to the thermoviscoelastic properties of TPU. In particular, the mixed phase was found to give rise to a very broad relaxation spectrum dominated by long relaxation times, which explains the suppression of strain recovery at room temperature. Finally, the electrospinning process was examined and was found to be similar to a programming cycle characterized by the strong elongation flow accompanied by massive solvent evaporation, whereas the contraction effect was interpreted as the recovery phase in a shape memory perspective. Thus, the contraction of electrospun TPU mats may be considered to be an electrospinning‐induced shape memory effect. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1590–1602     

Poly(methacrylic acid)‐grafted clay–thermoplastic elastomer composites with water‐induced shape‐memory effects

Composites with excellent water‐induced shape‐memory effects (SMEs) were successfully synthesized by first using clay as the SME‐activating phase and thermoplastic polyurethane (TPU) as the matrix. Naturally abundant clay was grafted with poly(methacrylic acid) (PMAA) to improve particle interactions, which allowed for the formation of strong percolation networks in the composites, determined by swelling tests and dynamic mechanical analysis in combination with theoretical modeling. This led to significant improvements of the polymer modulus and high water absorptions, causing reversible modulus changes of up to 30 times from the wet to the dry condition. The results from cyclic wetting‐drying‐stretching tests showed the TPU–clay composite containing 10.4 vol % PMAA‐grafted clay exhibited the best SMEs among the composites investigated, with the shape fixity and shape recovery ratios being 82% and 91%, respectively. Besides SMEs, these new polymer–clay composites were also pH‐sensitive and mechanically adaptive upon exposure to water. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1513–1522     

Mechanically Adaptive and Shape‐Memory Behaviour of Chitosan‐Modified Cellulose Whisker/Elastomer Composites in Different pH Environments

Biomimetic polymer composites with water‐active mechanically adaptive and shape‐memory behaviour in different pH environments are synthesised by using chitosan‐modified cellulose whiskers (CS‐CWs) as the stimulus‐responsive phase and thermoplastic polyurethane (TPU) as the resilient matrix. The effect of surface modification on the mechanically adaptive behaviour of CS‐CW/TPU composites is investigated by using three representative solutions with various pH values. The results show that surface modification significantly enhances the modulus contrast under wet and dry conditions with the acidic solution as the stimulus, while maintaining the high modulus contrast with the basic solution as the stimulus. CS‐CW/TPU composites also exhibit excellent shape‐memory effects in all three solutions that are comparable to those pristine CW/TPU composites. Furthermore, activation of force generation in the stretched CS‐CW/TPU composites by water absorption/desorption was observed.     

Relaxation suppression in a stretched copolymer matrix above Tg

Electrospun thermoplastic polyurethane (TPU) copolymer nanofiber mats are known to contract considerably upon heating up to ～90 °C, whereas cast TPU films expand as expected. This work examined contraction in single electrospun nanofibers. In contrast to nanofiber mats, where mat contraction appears like a critical phenomenon, no temperature threshold for contraction was measured for a single electrospun nanofiber. Unexpectedly, we demonstrate that cast TPU films can also massively contract upon heating, but only after thermomechanical programming which relies on film stretching (～100%) at a high temperature (～90 °C). This nonequilibrium stretched state is highly preserved, despite sample temperatures that significantly exceeded the glass transition temperature of the soft phase, and hard segments concentration in the TPU macromolecules is too low to form a percolated “solid” system. A possible physical explanation of the observed phenomenon is proposed. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1254–1259     

Phase morphology and mechanical properties of the electrospun polyoxymethylene/polyurethane blend fiber mats

Polyoxymethylene/thermoplastic polyurethane (POM/TPU) blends containing 10–30 wt % of TPU were electrospun using hexafluoroisopropanol as the solvent. The average fiber diameter increases with the increase in TPU content from 0.68 μm for neat POM fibers to 0.92 μm for POM/TPU 7:3 blend fibers due to the increase in solution viscosity. Core/sheath structure with the major component POM as the core and the minor component TPU as the sheath was observed by transmission electron microscopy and further confirmed by surface N contents of the blend fiber mats. The crystalline melting point and the degree of crystallinity of POM have no obvious change by coelectrospinning with TPU due to lack of interaction between POM and TPU as revealed by Fourier transform infrared spectroscopy. Tensile tests showed that the unusual high ductility of POM fiber mat could be further increased by coelectrospinning with 10 or 20 wt % TPU without significantly decreasing the stiffness and strength. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1853–1859, 2009     

Electrospinning of biostable polyisobutylene-based thermoplastic polyurethanes

Electrospinning of a previously synthesized biostable polyisobutylene (PIB)-based thermoplastic polyurethanes (TPU) have been performed as materials with potential applications as vascular grafts. Electrospun mats were generated with fiber diameters in the submicron to 2 μm range as observed using scanning electron microscopy. Porosity of electrospun TPU fiber mats was investigated using Hg intrusion porosimetry. Fiber mats were found to have a distribution of pore sizes between 100 nm and 100 μm, with overall porosity between 50 and 70%. Thermal analysis of electrospun mats showed orientation of the TPU chains compared to the bulk as-synthesized material. Tensile failure properties were characterized, showing ultimate tensile strength of 1.6–6.5 MPa and ultimate elongation of ∼300–100% with TPUs of increasing hardness from Shore 60A to 100A. Strain-recovery experiments showed good recovery of tensile strain at significant stresses. The previously demonstrated biostability of these PIB-based TPUs, together with the excellent reported mechanical properties, indicates great promise for these materials as biostable vascular grafts. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Room temperature deformable shape memory composite with fine‐tuned crystallization induced via nanoclay particles

It is known that particular types of semi‐crystalline/elastomer polymer blends exhibit shape memory effects (SME) due to the dispersion of two immiscible phases. In this study, the crystal structure of polylactic acid (PLA)/ thermoplastic polyurethane (TPU) based shape memory polymer (SMP) is altered by incorporating small amounts of montmorillonite (MMT) nanoclay. The results indicate the incorporation of MMT can improve the compatibility of the two different polymers. Moreover, the presence of MMT affects the total crystallinity of the SMP and improves mechanical properties. Lastly, uniaxial stretching deformation can be applied to the SMP at room temperature conditions while maintaining its shape memory properties. With 1 wt % MMT particles, the recovery ratio (Rr) was nearly 95%, which indicated a strong recovery effect. The shape‐fixing ratio (Rf) remained above 95% for all composites due to plastic deformation applied at room temperature. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1197–1206     

Effect of constrained annealing on the mechanical properties of electrospun poly(ethylene oxide) webs containing multiwalled carbon nanotubes

In this work, flexible nanofibrous membranes (mats) of poly(ethylene oxide) (PEO) with and without multiwall carbon nanotubes (MWNTs) were fabricated by electrospinning. The effects of annealing and MWNT concentration on mat morphology, MWNT dispersion within the nanofibers, and the mechanical properties of electrospun mats were studied. Annealing temperatures ranged from 60 °C to 64 °C [near the melting temperature (64 °C via differential scanning calorimetry)] for 4 minutes. Samples were annealed with and without applied tension (constrained and unconstrained annealing). Annealing at the highest temperature (64 °C), before the loss of fibrous morphology, significantly improved fiber–fiber bonding and therefore the tensile strength of the mats. Compared with unconstrained annealing, constrained annealing introduced fiber alignment (and therefore molecular orientation) along the tensile axis (direction of constraint) during annealing and resulted in a significant increase in modulus for all samples (with and without MWNTs). The use of constrained annealing may be a facile approach to enhance modulus in nanofibrous mats while maintaining high porosity. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 787–796     

Shape memory effects of polynorbornene modified by in-situ reactive thermoplastic polyurethane

Shape memory polymers (SMPs) based on polynorbornene (PNB) was prepared and modified by In-situ reactive thermoplastic polyurethane (TPU). Analysis shows that the TPU formed in PNB matrix slightly decreases T_g of PNB from 24.1 to ca. 23.4, which is beneficial to study the shape memory performance at room temperature. A small amount of TPU can be uniformly dispersed in PNB matrix to form interpenetrating network structure, which can significantly toughen and strengthen PNB. Simultaneously, the interpenetrating network can replace the physical entanglement of part of the PNB, increase the free volume among the molecular chains of PNB, make shape fixing easier, and reduce energy consumption in overcoming friction during the recovery process. Therefore, the PNB/TPU composites have higher shape fixing ratio and recovery ratio than PNB. When the content of TPU in PNB matrix is lower, the interpenetrating network of chain entanglements is formed with no phase separation; therefore, the improvement of shape memory performance is remarkable.     

Shape‐memory behavior of segmented polyurethanes with an amorphous reversible phase: The effect of block length and content

Segmented thermoplastic polyurethanes (TPU)s with amorphous soft segments from the reaction of hexamethylene diisocyanate and 1,2‐butanediol and crystalline hard segments from 4,4′‐methylenediphenyl diisocyanate and 1,6‐hexanediol showed sharp glass‐transition temperatures that could be used as shape‐recovery temperatures. The thermal, mechanical, and shape‐memory effect of these TPUs of various block compositions and lengths were studied by differential scanning calorimetry, dynamic mechanical testing, and tensile testing. As the block lengths decreased, phase mixing increased and hysteresis in the shape‐memory behavior decreased. Too low a content of hard segments increased the hysteresis in the shape‐memory behavior. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2652–2657, 2000     

Fabrication of well‐defined shape memory graft polymers derived from biomass: An insight into the effect of side chain architecture on shape memory properties

Fully sustainable shape memory polymers (SMPs) derived from ethyl cellulose (EC, derived from cellulose), tetrahydrofurfuryl methacrylate (THFMA, derived from furfural), and lauryl methacrylate (LMA, derived from fatty acids) were prepared via “grafting from” atom transfer radical polymer (ATRP). The “grafting from” ATRP strategy allows to fabricate SMPs with EC as a backbone, and LMA and THFMA copolymer as a side chain. By utilizing the one‐pot and sequential monomer addition approach, two types of SMPs with random/semi‐block side chain architectures were obtained, respectively. Random/semi‐block side chain architecture of SMPs was confirmed by DSC, DMA, SAXS, and TEM. The presence of microphase separation in the SMPs with semi‐block side chain architecture provided two distinct thermal transitions, which was needed for triple‐shape memory behavior. Shape memory study showed that SMPs with semi‐block side chain architecture exhibited excellent triple‐shape memory property, and also had higher shape recovery speed and shape recovery ratio than those with random side chain architecture. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1711–1720     

Preparation and characterization of coaxial electrospun thermoplastic polyurethane/collagen compound nanofibers for tissue engineering applications

Collagen functionalized thermoplastic polyurethane nanofibers (TPU/collagen) were successfully produced by coaxial electrospinning technique with a goal to develop biomedical scaffold. A series of tests were conducted to characterize the compound nanofiber and its membrane in this study. Surface morphology and interior structure of the ultrafine fibers were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM), whereas the fiber diameter distribution was also measured. The crosslinked membranes were also characterized by SEM. Porosities of different kinds of electrospun mats were determined. The surface chemistry and chemical composition of collagen/TPU coaxial nanofibrous membranes were verified by X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectrometry (FTIR). Mechanical measurements were carried out by applying tensile test loads to samples which were prepared from electrospun ultra fine non-woven fiber mats. The coaxial electrospun nanofibers were further investigated as a promising scaffold for PIECs culture. The results demonstrated that coaxial electrospun composite nanofibers had the characters of native extracellular matrix and may be used effectively as an alternative material for tissue engineering and functional biomaterials.     

Biomimetic chitosan‐treated clay–elastomer composites with water‐responsive mechanically dynamic properties

Biomimetic hydrophobic polymer composites with water‐responsive mechanically adaptive behaviors were successfully prepared using hydrophilic chitosan‐treated clay (chi‐clay) as the water‐activated, pH‐sensitive and reinforcing phase and elastomeric thermoplastic polyurethane (TPU) as the matrix. Structural characterization, swelling tests in three representative solutions with different pH values, and dynamic mechanical analysis under wet and dry conditions were performed on the resultant chi‐clay‐TPU composites with varying chi‐clay contents. The results showed that the equilibrium swelling degree of TPU increased significantly with increasing chi‐clay content and that water transportation in all the composites followed Fickian diffusion mechanism. The presence of chi‐clay provided remarkable enhancement of the storage modulus of TPU and offered water‐responsive changes of the modulus. Such changes increased with chi‐clay content and were pH‐sensitive, with the acidic condition rendering the largest modulus difference. These water‐responsive polymer composites may find potential applications in biomedical fields and beyond. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 55–62     

Fabrication and characterization of electrospun silk fibroin/TiO2 nanofibrous mats for wound dressings

Silk fibroin (SF) nanofibrous mats were fabricated via electrospinning process. These fibers were blended with TiO₂ nanoparticles (TiO₂ NPs). The influence of TiO₂ NPs on the nanofibrous matrices was investigated by scanning electron microscopy (SEM), transmission electron microscopy, energy‐dispersive X‐ray, and thermogravimetric analysis. The SEM images revealed that the average diameter of the SF/TiO₂ fibers was 385 ± 63 nm when the concentration of SF was up to 10% (w/v). Infrared spectra showed that the β‐sheet structure of the silk fibroin increased after acetone treatment. These SF/TiO₂ nanofibrous mats exhibited higher equilibrium water content and water vapor transmission rate than hydrocolloid dressing. The hemocompatibility and cytocompatibility of SF/TiO₂ nanofibrous mats were evaluated by complete blood count, cell attachment, and the spreading of L929 fibroblasts. These SF/TiO₂ nanofibrous mats exhibited antibacterial activity against Escherichia coli under UV irradiation. Thus, these novel nanocomposite mats may be used for biomedical applications such as wound dressing. Copyright © 2011 John Wiley & Sons, Ltd.     

Preparation of submicron‐scale,electrospun cellulose fibers via direct dissolution

Cellulose nonwoven mats of submicron‐sized fibers (150 nm–500 nm in diameter) were obtained by electrospinning cellulose solutions. A solvent system based on lithium chloride (LiCl) and N,N‐dimethylacetamide (DMAc) was used, and the effects of (i) temperature of the collector, (ii) type of collector (aluminum mesh and cellulose filter media), and (iii) postspinning treatment, such as coagulation with water, on the morphology of electrospun fibers were investigated. The scanning electron microscopy (SEM) and X‐ray diffraction studies of as‐spun fibers at room temperature reveal that the morphology of cellulose fibers evolves with time due to moisture absorption and swelling caused by the residual salt and solvent. Although heating the collector greatly enhances the stability of the fiber morphology, the removal of salt by coagulation and DMAc by heating the collector was necessary for the fabrication of dry and stable cellulose fibers with limited moisture absorption and swelling. The presence and removal of the salt before and after coagulation have been identified by electron microprobe and X‐ray diffraction studies. When cellulose filter media is used as a collector, dry and stable fibers were obtained without the coagulation step, and the resulting electrospun fibers exhibit good adhesion to the filter media. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1673–1683, 2005     

The study of regenerated cellulose films toughened with thermoplastic polyurethane elastomers

Regenerated cellulose blend film with thermoplastic polyurethane (TPU) was successfully prepared by coagulating cellulose/TPU solution with water in the presence of a thermoplastic polyurethane elastomer (TPU). Compared with pristine regenerated cellulose film, the toughness and thermal stability of the blend film was significantly improved. For example, the elongation at break was increased from 11% of pristine cellulose film to 51% of blend film with 20 wt. % TPU. The 50% weight loss temperature of this blend film was increased by 33 °C compared to neat cellulose. The relaxation transition temperature of cellulose was decreased with the addition of TPU through dynamic mechanical thermal analysis. The oxygen permeability was decreased from 2.3 × 10⁻¹⁰ cm³ cm/cm² s Pa of pristine cellulose film to 0.08 × 10⁻¹⁰ cm³ cm/cm² s Pa of the blend film with 20 wt.%. TPU The X-ray diffraction spectra showed that the crystallinity of cellulose decreased with incorporation of TPU. The images of scanning electron microscope discovered that there was good compatibility between cellulose and TPU. TPU was nano-dispersed in cellulose matrix. The blend film still maintained quite good transparency.     

Homogeneous anionic PPE hybrids with silica gel

Anionic poly(p‐phenylene‐ethynylene) (PPE) incorporated polymer hybrids were synthesized from the PPE and tetramethoxysilane together with the organic polymers such as poly(vinylpyrrolidone) via a sol–gel method. Up to 10 wt % of the anionic PPE could be dispersed homogeneously in the resulting polymer hybrid matrix. The obtained polymer hybrids exhibited controllable photoluminescence properties by the modification of the internal environment of organic–inorganic polymer hybrids by changing the organic/inorganic ratios. The photoluminescence of the anionic PPE surrounded by the polymer hybrid matrix was reinforced against the thermal irradiation. Moreover, the photoluminescence of the obtained organic–inorganic polymer hybrids was also tuned by utilizing ionic interactions between the anionic PPE and the inorganic matrix. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3749–3755, 2008     

Electrospun poly(aniline‐co‐ethyl 3‐aminobenzoate)/poly(lactic acid) nanofibers and their potential in biomedical applications

Poly(aniline‐co‐ethyl 3‐aminobenzoate) (3EABPANI) copolymer was blended with poly(lactic acid) (PLA) and co‐electrospun into nanofibers to investigate its potential in biomedical applications. The relationship between electrospinning parameters and fiber diameter has been investigated. The mechanical and electrical properties of electrospun 3EABPANI‐PLA nanofibers were also evaluated. To assess cell morphology and biocompatibility, nanofibrous mats of pure PLA and 3EABPANI‐PLA were deposited on glass substrates and the proliferation of COS‐1 fibroblast cells on the nanofibrous polymer surfaces determined. The nanofibrous 3EABPANI‐PLA blends were easily fabricated by electrospinning and gave enhanced mammalian cell growth, antioxidant and antimicrobial capabilities, and electrical conductivity. These results suggest that 3EABPANI‐PLA nanofibrous blends might provide a novel bioactive conductive material for biomedical applications. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Novel routes to epoxy functionalization of PHA‐based electrospun scaffolds as ways to improve cell adhesion

Straightforward and versatile routes to functionalize the surface of poly(3‐hydroxyalkanoate) (PHA) electrospun fibers for improving cell compatibility are reported under relatively mild conditions. The modification of nanofibrous PHAs is implemented through two different methodologies to introduce epoxy groups on the fiber surface: (1) preliminary chemical conversion of double bonds of unsaturated PHAs into epoxy groups, followed by electrospinning of epoxy‐functionalized PHAs blended with nonfunctionalized PHAs, (2) electrospinning of nonfunctionalized PHAs, followed by glycidyl methacrylate grafting polymerization under UV irradiation. The latter approach offers the advantage to generate a higher density of epoxy groups on the fiber surface. The successful modification is confirmed by ATR‐FTIR, Raman spectroscopy, and TGA measurements. Further, epoxy groups are chemically modified via the attachment of a peptide sequence such as Arg‐Gly‐Asp (RGD), to obtain biomimetic scaffolds. Human mesenchymal stromal cells exhibit a better adhesion on the latter scaffolds than that on nonfunctionalized PHA mats. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 816–824     

Structural relaxation behavior of strain hardened shape memory polymer fibers for self‐healing applications

In this study, shape‐memory polyurethane (SMPU) fibers were strain hardened by cold‐drawing programming (CDP) process. The programmed fibers are experimentally studied on the physical and thermomechanical properties. Structural relaxation, which determines shape memory capability of the SMP fibers, is quantified by conformational entropy change. Based on the entanglement tube theory and reptation theory, the entropic force is derived as a “bridge” to link the stress relaxation and structural relaxation, and thus structural relaxation can be evaluated by stress relaxation. It was found that the CDP SMPU fibers would still have good crackclosing capability after 13 years of hibernation in polymer matrix composite. © 2013 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013 , 51, 966–977