Crystallization and melting of isotactic polypropylene in response to temperature modulation

Isotactic polypropylene (iPP) was crystallized using temperature modulation in a differential scanning calorimeter (DSC) to thicken the crystals formed on cooling from the melt. A cool-heat modulation method was adopted for the preparation of the samples under a series of conditions. The effect of modulation parameters, such as temperature amplitude and period was monitored with the heating rate that followed. Thickening of the lamellae as a result of the crystallization treatment enabled by the cool-heat method lead to an increase in the peak melting temperature and the final traces of melting. For instance, iPP melting peak shifted by up to 3.5°C with temperature amplitude of 1.0°C while the crystallinity was increased from 0.45 (linearly cooled) to 0.53. Multiple melting endotherms were also observed in some cases, but this was sensitive to the temperature changes experienced on cooling. Even with a slower underlying cooling rate and small temperature amplitudes, some recrystallization and reorganization occurred during the subsequent heating scan. The crystallinity was increased significantly and this was attributed to the crystal perfection that occurred at the crystal growth surface. In addition, temperature modulated differential scanning calorimetry (TMDSC) has been used to study the melting of iPP for various crystallization treatments. The reversing and non-reversing contribution under the experimental time scale was modified by the relative crystal stability formed during crystallization. Much of the melting of iPP was found to be irreversible.This revised version was published online in November 2005 with corrections to the Cover Date.     

Vibration-induced change of crystal structure in isotactic polypropylene and its improved mechanical properties

In order to understand the formation of different crystal structures and improve the mechanical properties of isotactic polypropylene (iPP), melt vibration technology, which generally includes shear vibration and hydrostatic pressure vibration, was used to induce the change of crystal structure of iPP. iPP forms α crystal structure in traditional injection molding. Through melt vibration, crystal orientated and its size became smaller, and a change of crystal structure of iPP from α form to β form and γ form was achieved. Therefore, the mechanical properties of iPP were improved. At high melting temperature (230 °C), only β form can be induced. At low melting temperature (190 °C), either β form or γ form can be induced, depending on the combination of frequency and vibration pressure. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2385–2390, 2004     

Effects of stereo-defect distribution and molecular mass in the non-isothermal crystallization behavior of β-nucleated isotactic polypropylene

In this study, based on the synthesis of two Ziegler–Natta iPP with nearly same average isotacticity but different uniformities of stereo-defect distribution, we further prepared two series of β-iPP with different molecular masses by addition of different concentration of peroxide. We investigated the combination effects of stereo-defect distribution and molecular mass on the non-isothermal crystallization behavior and polymorphic composition behavior of β-iPP by differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD), and scanning electron microscope (SEM). The results of non-isothermal crystallization kinetics revealed that the iPP molecular mass has only slight influence on the crystallization temperature of β-iPP, while the uniformity of stereo-defect distribution not only evidently influences the crystallization temperature, but also affects the dependency of crystallization temperature on cooling rate. β-iPP with less uniformity of stereo-defect distribution leads to higher dependency of crystallization temperature on the cooling rate. The calculation of crystallization activation energy ΔE showed that the lower the molecular mass, the lower the ΔE, indicating that it is easier for the occurrence of crystallization. Meanwhile, iPP with more uniform stereo-defect distribution has lower ΔE. Moreover, both stereo-defect distribution and molecular mass are important factors in determining the polymorphic composition. A more uniform stereo-defect distribution is more favorable for the β-phase crystallization; the lower the molecular mass, the harder for β-phase crystallization to take place. However, compared with iPP molecular mass, the uniformity of stereo-defect distribution is the first-order factor in determining the β-phase crystallization of iPP. Moreover, the thermal stability and the dependency of β-phase proportion on the cooling rate are also found to be highly dependent on the iPP molecular mass.     

Polymer blends based on the β-modification of polypropylene

iPP/sPP, iPP/rPP, iPP/PVDF and iPP/PA-6 blends, and their β-nucleated forms were prepared in the present study. The components of iPP/sPP and iPP/rPP blends are compatible in the molten state. The phase structure of the melt of iPP/PVDF and iPP/PA-6 blends is heterogeneous. The melting and crystallisation characteristics as well as the structure and polymorphic composition of these blends were studied by polarised light microscopy (PLM) and differential scanning calorimetry (DSC). When semicrystalline polymers are added to iPP, the most important factor of the formation a blend with β-crystalline phase is the α-nucleation effect of the second polymer. In the case of polymers with an α-nucleating effect, the temperature range of their crystallisation should be lower than that of β-iPP. β-nucleated iPP/PVDF and iPP/PA-6 blends are extreme examples showing that completely β-iPP matrix can not form even in the presence of a highly effective β-nucleant, because of the strong α-nucleating ability and higher crystallisation temperature range of PVDF and PA-6. We found that the β-crystallisation tendency of random propylene copolymers can be enhanced by adding an iPP homopolymer.     

Effect of Clay/Diamond and Clay/Carbon Nanosystems on Structure-Properties Relationships of iPP

The effect of the addition of two combined fillers, smectite clay and diamond and smectite clay and carbon nanoparticles, on structure, morphology, isothermal and non isothermal crystallization behaviour, tensile and thermal properties of isotactic polypropylene (iPP) has been investigated by using several techniques: wide angle X-ray diffraction, optical and scanning electron microscopy, thermogravimetry, differential scanning calorimetry and tensile techniques. It was found that nanoparticles of diamond and carbon favour the nucleation of the β-form of iPP crystal, whereas the clay nanolayers do not have any influence on the crystal structure of iPP. The thermal stability of iPP/(clay+diamond) and iPP/(clay+carbon) is improved with respect to neat iPP, whereas no influence is detected when only clay is added to iPP. At the given crystallization conditions, the overall crystallization peak of iPP/(clay+diamond) almost exactly overlaps the crystallization peak of neat iPP, whereas in the case of iPP/clay and iPP/(clay+carbon) the maximum of the crystallization peaks is shifted to higher temperature. The spherulite growth rate, G values do not differ from one another. The iPP/(clay+carbon) system shows ductile behavior. The other systems show brittle behavior with failure before necking. These results were related with the very high percentage of beta phase present in the samples of iPP/(clay+carbon).     

Non-isothermal crystallization kinetics of β-nucleated isotactic polypropylene

Isotactic polypropylenes (iPP) samples were incorporated with two β-nucleating agents (NT-A and NT-C), respectively, and their non-isothermal crystallization and subsequent melt behaviors were investigated by means of differential scanning calorimeter. Jeziorny, Ozawa, and Mo methods were used to analyze non-isothermal crystallization kinetics of pure iPP and β-nucleated iPP samples. The activation energies (ΔE) of non-isothermal crystallization were calculated by Kissinger method. And the nucleation activities were calculated according to the Dobreva method. It is found that the crystallization temperature decreases and the crystallization rate increases with increasing cooling rate. The crystallization temperature and crystallization rate of nucleated iPP are higher than those of pure iPP. The order of ΔE is NT-A/iPP > pure iPP > NT-C/iPP. NT-C is more efficient than NT-A as a β-nucleating agent. But the non-isothermal crystallization kinetics of α- and β-phases cannot be determined separately. The present results should be considered with caution.     

降温速率对高密度聚乙烯在全同立构聚丙烯上附生结晶的影响

用欠焦电子显微术和电子衍射技术研究了降温速率对高密度聚乙烯（ＨＤＰＥ）在全同立构聚丙烯（ｉＰＰ）上附生结晶的影响．ＨＤＰＥ在高取向ｉＰＰ基质膜上的附生生长仅发生在ＨＤＰＥ与ｉＰＰ的直接接触面上，存在一临界附生层厚度，超出这一厚度的ＨＤＰＥ与ｉＰＰ无取向附生关系．降温速率不影响附生层内的ＨＤＰＥ与ｉＰＰ的附生结构关系，但对ｉＰＰ基质膜上附生生长的ＨＤＰＥ的厚度，即ＨＤＰＥ的临界附生层厚度有明显影响．在缓慢降温（０．５℃／ｍｉｎ）条件下，ＨＤＰＥ在ｉＰＰ上的附生层厚度约为１００ｎｍ．而室温空气降温条件下，ＨＤＰＥ在ｉＰＰ上的附生层厚度则为２５０ｎｍ．     

Stratiform β crystals in ultrahigh molecular weight polyethylene and β-nucleating agent-nucleated isotactic polypropylene at micro-injection molding condition

The crystalline and oriented morphologies of isotactic polypropylene (iPP), ultrahigh molecular weight polyethylene (UHMWPE) and β-nucleating agent (β-NA) blends molded by micro-injection were investigated via polarized light microscopy, scanning electron microscopy, differential scanning calorimetry and wide-angle X-ray diffraction. The results showed that the addition of β-NA raised the onset crystallization temperature and the relative crystallinity of the β crystals of the micro-injection molding (MIM) specimens because of its strong heterogeneous nucleating effect in the iPP matrix. The introduction of UHMWPE, because of its “maintaining-orientation” effect, increased the thickness of the shish–kebab structure in the skin layer and induced the formation of perfect β cylindrulites that are epiphytic and symmetrical on the surface of long fibrous crystals. Furthermore, stratiform β crystals induced by the combined effects of strong shear flow field and addition of UHMWPE and β-NA were observed and investigated. Such a unique structure provides an effective way to tune the mechanics of MIM parts.     

Competitive growth of α- and β-crystals in isotactic polypropylene with versatile nucleating agents under shear flow

Sorbitol derivatives, the conventional α-nucleating agents of isotactic polypropylene (iPP), are discovered to induce β-phase iPP under normal crystalline conditions. Combined effects of shear flow and sorbitol derivatives on the crystallization of iPP were investigated by using differential scanning calorimetry, wide-angle X-ray diffraction, and small-angle X-ray scattering. In the nucleation stage, sorbitol derivatives induce both α- and β-nuclei, while shear flow and the interactions between shear and sorbitol derivatives enhance the amount of α-nuclei. In the growth stage, the epitaxial growth of β-crystals on shear-induced α-row nuclei occurs. As the shear rate increases, more epitaxial β-crystals form due to the increase of α-row nuclei, further increasing the content of β-crystals. Under high shear rate, the presence of sorbitol derivatives and shear flow exhibit a synergistic interaction on increasing the content of β-crystals. Moreover, α-nuclei, which arise from the interaction between shear and sorbitol derivatives, emerge earlier than shear-induced α-row nuclei.

The synergistic effects of β-nucleating agent and ethylene–octene copolymer on toughening isotactic polypropylene

The mechanical properties of isotactic polypropylene (iPP) and ethylene–octene copolymer (POE) blends with or without β-nucleating agent (β-NA) were systematically studied. Results demonstrated that, after β-NA and POE were separately added, the impact strength of injection molded iPP samples increased. β-NA and POE were also found to have a synergistic toughening effect on iPP matrix, and the effect was significant. When the contents were 0.05 wt% β-NA and 10 wt% POE, the impact strength reached the maximum, i.e., almost 15 times that of neat iPP. SEM further revealed that POE in skin and core layers existed as long and narrow strips along the flow direction and throughout crystals. The tensile strength did not deteriorate because of the special phase morphology and tight interfacial interaction between POE phase and matrix. WAXD and DSC revealed that POE addition had negligible influence on crystal form, and a considerable number of β crystals was generated by adding β-NA. SEM results also confirmed a critical β-NA content. When β-NA content was lower than the critical value, perfect β sphaerocrystals were generated. When β-NA was higher, “bundle-like” crystal structures formed. Perfect β sphaerocrystals were more efficient for dissipating energy because of the looser stacking pattern, thus showing better toughness.     

Effect of γ-dose rate on crystallinity and morphological changes of γ-sterilized biomedical polypropylene

The present work is aimed to study the changes in crystallinity and morphology of biomedical polyolefins after γ-sterilization. The isotactic polypropylene (iPP) films were sterilized by γ-radiation and the changes were characterized by differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and atomic force microscopy (AFM) techniques. The effect of dose rate on crystallinity changes also was focused. It was found that crystallinity and morphology significantly changed with γ-irradiation. There was an increase in crystallinity up to 10 kGy accompanied with decrease in viscosity and mechanical properties. The changes in crystallinity mainly depend on γ-irradiation dose and dose rate. The rise in crystallinity was attributed to chain scission and forming new perfect lamellae. However, the reduction was accompanied by occurrence of γ- and β-phases and crosslinking. Possible explanations for transitions in phases are also discussed based on our results.     

Nucleation characteristics of the α/β compounded nucleating agents and their influences on crystallization behavior and mechanical properties of isotactic polypropylene

Nucleation characteristics of isotactic polypropylene (iPP) nucleated by the α/β compounded nucleating agents (NAs) were investigated by wide‐angle X‐ray scattering, differential scanning calorimetry and mechanical testing. The results showed that the nucleation effect of the α/β compounded NAs depends on not only nucleation efficiency (NE) of individual β and α NAs and their ratios but also the processing conditions, especially the cooling rates. The nucleating characteristics of the α/β compounded NAs can be illustrated by competitive nucleation. The NA with high NE played a leading role during iPP crystallization even at a low weight ratio and at different cooling rates. The stiffness and toughness of iPP can be simultaneously improved by using suitable compositions at the appropriate ratios. Finally, the nonisothermal crystallization kinetics of iPP nucleated with the α/β compounded NAs was described by Caze method and the crystallization activation energy of nucleated iPP was calculated by Kissinger equation. The result indicated that the crystal growth pattern of nucleated iPP was heterogeneous nucleation followed by three‐dimension spherical growth. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 653–665, 2010     

The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene

The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene (iPP) were analyzed. It is found that the crystallization temperatures of nucleated iPP were increased by above 11.0°C and the relative contents of β‐crystals (K_β ) in iPP reached above 0.40 after addition of compound nucleating agents. The K_β values depend on cooling rate, crystallization temperature in isothermal crystallization, and the difference between the crystallization temperatures of iPP nucleated by two individual nucleating agents. The nonisothermal crystallization kinetics were studied by Caze method and Mo method, respectively. The effective activation energy was calculated by the Friedman's method. The results illustrate that the half crystallization time was shortened and the crystallization rate was increased obviously after addition of nucleating agents, and the effective activation energy was increased with the relative crystallinity.     

The effect of compatibilizers on the crystallisation, melting and polymorphic composition of β-nucleated isotactic polypropylene and polyamide 6 blends

Non-compatibilized and compatibilized blends of isotactic polypropylene (iPP) and polyamide 6 (iPP/PA6) as well as their β-nucleated versions were prepared using maleic anhydride functionalized iPP (MAPP) with different anhydride contents as compatibilizer. Ca-suberate, a highly efficient and selective β-nucleating agent was added to the blends in order to promote the formation of the β-modification of iPP. The melting and crystallisation characteristics, as well as the polymorphic composition of the blends were studied by differential scanning calorimetry (DSC). The supermolecular and phase structure of the blends were studied by polarised light microscopy (PLM). iPP and PA6 form blends with heterogeneous phase structure; the PA6 component is dispersed in the iPP matrix in the concentration range studied. The compatibilizer promotes the dispersion of PA6 resulting in smaller particles than without MAPP. In the non-compatibilized β-nucleated blends, an iPP matrix consisting mainly of the α-modification was formed already at low PA6 content. On the contrary, predominantly β-iPP matrix developed in the presence of MAPP compatibilizers. The formation of α-iPP matrix in the absence of compatibilizer is related to the selective encapsulation of the nucleating agent in the polar PA6 phase. The influence of the blending technique on the polymorphic composition of the matrix supports the hypothesis of selective encapsulation. Compatibilizers, besides their traditional benefits assist the distribution of the β-nucleating agent between both phases of the blends and promote the formation of a matrix rich in β-iPP. In the presence of β-nucleating agent MAPP with low anhydride content and blends of iPP containing maleated polypropylene crystallise predominantly in the β-form.     

Investigations in annealing effects on structure and properties of β-isotactic polypropylene with X-ray synchrotron experiments

The influence of annealing on the microstructure and mechanical properties of β-form isotactic polypropylene (iPP) was investigated via in situ synchrotron small-angle X-ray scattering (SAXS), wide-angle X-ray diffraction (WAXD), and differential scanning calorimetry (DSC). Transition of β-iPP to α-iPP was investigated via recrystallization at high annealing temperatures (T _a?>?120 °C). And crystallinity, crystal sizes, and long period of ordered structure increased with increasing annealing temperature. Abrupt changes were found in both mechanical properties and structural features at the same T _a range (～120 °C). The in situ synchrotron SAXS and WAXD shows that the destruction of b phase at yielding and after yielding should account for the ductility of β-iPP. The thermodynamics and kinetics of annealing were investigated with DSC and X-ray synchrotron experiments. A characteristic annealing time was investigated, which measures the rate of phase evolution in annealing of β-iPP. Eventually, a hypothesized model can be used to describe the property/structure relations during this process.     

Crystal phases,structure, and orientation in isotactic polypropylene after isothermal crystallization under oscillatory shear as a function of nucleation agent

2D wide-angle X-ray diffraction (2D-WAXD) measurement was performed to investigate the effects of both oscillatory shear and the nucleating agent on the crystalline structure distribution and orientation of isotactic polypropylene (iPP). 1,3:2,4-bis(p-methylbenzylidene) sorbitol (MDBS) and 1,3:2,4-di(3,4-dimethylbenzylidene) sorbitol (DMDBS) can induce α-PP and β-PP simultaneously. The presence of MDBS (or DMDBS) and oscillatory strain (oscillatory frequency is fixed) exhibits a synergistic interaction on increasing the content of β-crystals of iPP. Under the oscillatory shear field at the fixed oscillatory strain, the β-crystal content and the orientation of iPP with and without MDBS (or DMDBS) change slightly with the increase of the oscillatory frequency. Comparing with MDBS (or DMDBS) nucleated iPP crystallization under shear field, the periodically changed flow direction of the oscillatory shear field leads to the shorter α-row nuclei, weaker orientation but more β-crystals of the nucleated iPP.     

在低频振动场中注塑成型iPP试样的结构与性能研究

利用自行研制的低频振动注塑成型装置进行等规聚丙烯(iPP)试样的结构与性能研究.实验中对常规注射和振动注射成型的试样力学性能和微观形态进行了对比实验.采用低频振动注塑成型工艺实现了IPP试样的自增强,在190℃下进行注射,强度由常规试样的41.3 MPa最大提高到振动试样的48.4 MPa(振幅PA=59.4 MPa,振频FR=0.7 Hz),强度提高了17.2%;SEM显示常规试样芯层结构主要由球晶构成,振动注射使球晶在流动方向上变形、取向,晶粒尺寸得到细化;DSC表明振动注射促进熔融峰向高温漂移,晶体结晶更加完善,结晶度最大提高了12.1%;WAXD显示低频大振幅振动注塑有利于γ晶型的生成,γ晶型有利于试样实现自增强.     

Crystallization behavior of isotactic propylene‐1‐hexene random copolymer revealed by time‐resolved SAXS/WAXD techniques

The crystallization behavior of isotactic propylene‐1‐hexene (PH) random copolymer having 5.7% mole fraction of hexene content was investigated using simultaneous time‐resolved small‐angle X‐ray scattering (SAXS) and wide‐angle X‐ray diffraction (WAXD) techniques. For this copolymer, the hexene component cannot be incorporated into the unit cell structure of isotactic polypropylene (iPP). Only α‐phase crystal form of iPP was observed when samples were melt crystallized at temperatures of 40 °C, 60 °C, 80 °C, and 100 °C. Comprehensive analysis of SAXS and WAXD profiles indicated that the crystalline morphology is correlated with crystallization temperature. At high temperatures (e.g., 100 °C) the dominant morphology is the lamellar structure; while at low temperatures (e.g., 40 °C) only highly disordered small crystal blocks can be formed. These morphologies are kinetically controlled. Under a small degree of supercooling (the corresponding iPP crystallization rate is slow), a segmental segregation between iPP and hexene components probably takes place, leading to the formation of iPP lamellar crystals with a higher degree of order. In contrast, under a large degree of supercooling (the corresponding iPP crystallization rate is fast), defective small crystal blocks are favored due to the large thermodynamic driving force and low chain mobility. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 26–32, 2010     

Real‐time orientation and crystallinity measurements during the isotactic polypropylene film‐casting process

A method based on Fourier transform infrared (FTIR) transmission spectra is proposed to measure the crystallinity of isotactic polypropylene (iPP) samples. The method parameters were tuned as compared with wide‐angle X‐ray scattering measurements performed on test samples characterized by different crystallinity values obtained by solidification of thin iPP films under several cooling rates in a homemade device. The FTIR dichroic ratio measurements were adopted to measure crystalline and average Hermans' orientation factors of iPP samples obtained by film casting. The crystalline orientation measurement method was validated as compared with the birefringence measurement. The techniques were successfully used in real time during some film‐casting runs with a suitably modified FTIR system made of a spectrometer equipped with two optical guidelines and an external detector. Real‐time measurements are reported and discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 998–1008, 2003     

Heat treatment of isotactic polypropylene: the effect of free quenching from the melt state

Studying the effect of quenching from the melt state on the structure and impact resistance of Isotactic polypropylene (iPP) was the major aim of this work. Various tests were applied to confirm changes that occur to iPP, namely impact tests, WAXD, FTIR, and the density. The quenching from the melt state to different temperatures decreased the values of Izod impact strength for all the quenching temperatures. The FTIR result showed a decrease in the crystallinity of the polymer at the free quenching temperature of 20?°C. The X-ray diffraction study revealed that the α structure dominates the main morphology of iPP.