Modified slotted shear test for a thin sheet of solid polymer under large deformations

A modified slotted shear test based on ASTM B831 is proposed and used for determining the mechanical behavior of a solid polymer at large deformations. The shear stress-strain response of a thin sheet of polytetrafluoroethylene was experimentally investigated and a V-notched rail shear test was carried out to validate the experimental results obtained with the proposed approach. Displacement and strain fields of the test specimens were estimated by the Digital Image Correlation method. The results indicate agreement between both tests for small deformations, while for large deformations significant discrepancies in shear stress-strain responses are observed. These discrepancies can be attributed to unwanted distortions of the gage section observed in the V-notched specimens. The modified slotted shear test provided a uniform shear strain distribution across the gauge section of specimens. In addition, the principal advantages of the proposed approach over V-notched rail shear test are a wide range of shear strains and absence of unwanted distortions.     

Determination of tensile strength of UHMWPE fiber-reinforced polymer composites

Quasi-static tensile test of UHMWPE fiber-reinforced composite laminate is challenging to perform due to low interlaminar shear strength and low coefficient of friction. Tensile tests proposed in the literature were conducted and limitations associated with each method led to the evolution of a new method. Tensile test of single-ply was realized as the best representative of tensile strength of a composite than tensile test of UHMWPE laminate. A fixture was developed for single-ply tests which increased friction and provided the mechanical constraint to slipping. The fixture is easy to fabricate and has provided repeatable results for eight grades of UHMWPE fiber-based (0/90) fabrics. Reported tensile strengths are in quite high range of 900–1500 MPa.     

An adaptable flexural test fixture for miniaturised polymer specimens

An adaptable flexural test fixture is proposed to characterise the mechanical properties of miniature beam specimens (≤10 mg) at ambient conditions or in the presence of fluids at elevated temperatures. The fixture is validated using representative amorphous and semi-crystalline polymers. The response of miniature specimens is compared against that of medium-sized specimens (≤1 g) on the same fixture and on conventional test equipment. Good agreement is found between the specimen sizes for all materials, but the comparisons highlight small differences attributed to factors such as specimen dimensional accuracy, crystallinity and span-to-thickness ratios. Flexural tests in water at 37 °C using both specimen sizes were performed to investigate the evolution of mechanical behaviour of hydrolytically degraded polylactides. Here, specimen size influences the diffusion timescale of acidic by-products which can reduce or enhance autocatalysis.     

Design of a modified three-rail shear test for shear fatigue of composites

There are various ways of determining the static in-plane shear properties of a fibre-reinforced composite. One of them is the standard three-rail shear test, as described in “ASTM D 4255/D 4255M The standard test method for in-plane shear properties of polymer matrix composite materials by the rail shear method”. This setup, however, requires drilling holes through the specimen. In this study, a new design based on friction and geometrical gripping, without the need of drilling holes through the composite specimen is presented. Quasi-static tests have been performed to assess the symmetry of the setup and the occurrence of buckling. Then, fatigue tests were done to assess the behaviour of the grips under fatigue loading conditions, yielding excellent results; the specimen fails under shear loading conditions in the loaded area. The material used to validate this setup was a carbon fabric-reinforced polyphenylene sulphide.

During fatigue, this material shows an increase in permanent deformation and a decrease in shear stiffness until a certain point in time, after which a drastic increase in deformation and temperature, higher than the softening temperature of the matrix occurs. Furthermore, the maximum value of the shear stress for fatigue with R=0 has a large influence on the fatigue lifetime.     

Development of a shear char strength sensing technique to study thermoplastic polyurethane elastomer nanocomposites

Ablative materials, such as thermoplastic elastomer nanocomposites (TPUNs) are used as internal insulation materials for solid rocket motors. These TPUNs are thermoplastic elastomer reinforced by montmorillonite nanoclays, carbon nanofibers, and multi‐walled carbon nanotubes. When these TPUN materials are exposed to an extreme heat flux, a char layer forms along the surface as it ablates. This research aims to use the newly developed shear strength sensor to evaluate the shear strength of this char layer, a characteristic that is important to evaluate ablative materials. This device consists of a method to apply a transverse loading on a test specimen, while measuring the reaction force and the induced strain. This device was used on several types of TPUN test specimens to demonstrate its effectiveness. As a means to determine which ablative exhibited the best performance, the energy of destruction or the energy of dissipation was developed. The maximum force was also accounted for as a secondary quantity for determining the char shear strength. This new shear char strength sensor is fully automated to ensure that each test is repeatable. This guaranteed reliability when collecting the data and eliminated the potential for human error. Copyright © 2017 John Wiley & Sons, Ltd.     

A new biaxial compression fixture for polymeric foams

This article presents a new biaxial compression test fixture designed for polymeric foam materials. The main advantage of the new fixture is that it is designed for uniaxial testing machines, therefore the biaxial compression measurement does not require a multiaxial test system. The geometries of the fixture and the test specimen, respectively, ensure equibiaxial loading conditions. In order to demonstrate the performance of this new device, equibiaxial measurements of a polymeric foam material are presented. The particular material under consideration is a closed-cell polyethylene foam. In addition, the relation between uniaxial compression tests and equibiaxial compression tests are presented.     

Quasi-static failure behaviour of PMMA under combined shear–compression loading

Quasi-static shear–compression tests were conducted on polymethyl methacrylate (PMMA) polymer specimens using a universal materials testing machine to investigate their failure behaviour under quasi-static multi-axial loading. Instead of using confining pressure, cylindrical specimens with bevelled ends of different angles (5°, 10°, 15°, 20°, 25° and 30°) were used to generate different shear stresses. In addition, a cylindrical specimen with no bevelled ends and a hat specimen of PMMA were applied in the quasi-static shear–compression tests to determine the compression and shear strengths of PMMA, respectively. Experimental results show that the failure force of PMMA decreased as the tilt angle of the specimen increased. Furthermore, the failure locus of the material can be predicted using a macroscopic failure criterion with an elliptical shape. The deformation modes of each type of PMMA specimen under quasi-static loading were determined.     

Carbon–epoxy composites based on fibers coated with nylon 6,6: hygrothermal ageing versus interlaminar shear strength

Carbon fibers were coated in situ with a thin film of polyhexamethylene adipamide by an interfacial polycondensation technique. The modified fibers were used for the preparation of epoxy-based unidirectional composites. Specimens of these materials were immersed in water until equilibrium conditions were attained. The weight gain at equilibrium was determined as a function of the immersion temperature, the fiber volume fraction and the polyamide content deposited on the fibers. Water penetration in specimens made with uncoated carbon fibers increases when the volume fraction decreases. Introduction of the polyamide interlayer initially increases the water absorption, but reduces it at higher immersion temperatures and/or higher polyamide contents. The treated specimens were subjected to the short beam test to determine the interlaminar shear strength (ILSS). The data show that the ILSS decreases with water penetration but increases when the immersion temperature increases from 40 to 70°C. The overall performance encountered is discussed in terms of the possible roles of the polyamide interphase while taking into account mechanisms concerned with matrix plasticization, interphase degradation and residual stress relaxation.     

Synergy effects of multi-walled carbon nanotube and graphene nanoplate filled epoxy adhesive on the shear properties of unidirectional composite bonded joints

In this paper, multi-walled carbon nanotubes (MWCNTs) and graphene nanoplates (GNPs) were dispersed into epoxy adhesive by sonication method to investigate their synergy effects on the shear properties of unidirectional composite bonded single lap joints (SLJs). The effect of the viscosity of epoxy resin and hardener on the dispersion process was studied. Testing results showed that the incorporation of MWCNTs and GNPs significantly improved the shear strength and elongation of SLJs at failure. 0.75 wt% MWCNTs/GNPs hybrids reached the highest enhancement of shear strength and elongation by 36.6% and 33.2%, respectively. In addition, the thermal stability of epoxy adhesive was improved by nanofillers in some extent. Finally, the failure mode of SLJs and fracture surfaces of the bonding area as well as the damage mechanism of nanofillers were analyzed.     

Nanochannel with uniform and Janus surfaces: shear thinning and thickening in surfactant solution

On basis of molecular simulation of confined surfactant solutions, we show that by adding chemical patterns on the inner surface of nanochannels dynamical properties of the confined surfactant solutions could be modified from shear thinning to shear thickening. To this end, we select uniformly hydrophobic and hydrophilic surfaces as well as a stripe-patterned Janus surface as three prototype confining surfaces of nanochannels. In all three nanochannels, when the surfactant solution is under relatively low shear rates, it shears thin. Under moderate shear rates, a sharp decrease in the shear viscosity could occur due to surfactant morphology transition. Under relatively high shear rates, a shear-thinning-to-thickening transition can emerge due to the tendency of stratification normal to the confining surface. Our simulation study offers a guide to steering dynamic properties of surfactant fluids in nanofluidic devices through engineering surfaces of nanochannels by design.     

SUPER POLYOLEFIN BLENDS ACHIEVED VIA DYNAMIC PACKING INJECTION MOLDING:MORPHOLOGY AND PROPERTIES

As a long-term project aimed at developing super polyolefin blends, in this paper we summarize our work on themechanical reinforcement and phase morphology of polyolefin blends achieved by dynamic packing injection molding(DPIM). The main feature of this technology is that the specimen is forced to move repeatedly in the model by two pistonsthat move reversibly with the same frequency during cooling, which results in preferential orientation of the dispersed phaseas well as the matrix. The typical morphology of samples obtained via DPIM is a shear-induced morphology with a core inthe center, an oriented zone surrounding the core and a skin layer in the cross-section areas. Shear-induced phase dissolutionat a higher shear rate but phase separation at low shear rates is evident from AFM examination of LLDPE/PP (50/50) blends.The super polyolefin blends having high modulus (1.9-2.2 GPa), high tensile strength (100-120 MPa) and high impactstrength (6 times as that of pure HDPE) have been prepared by controlling the phase separation, molecular orientation andcrystal morphology.     

Phase transitions of liquid crystalline cyanoethyl cellulose solutions under static conditions and in shear field

Phase transitions in the systems cyanoethyl cellulose-DMF, cyanoethyl cellulose-DMAA, and cyanoethyl cellulose-(trifluoroacetic acid + methylene chloride) were studied by means of the cloud-point and polarization microscopy techniques, as well as with a photoelectric polarization unit and a modified plasticorder. It was shown that the LC phase appears at higher concentrations and lower temperatures as the polarity of solvent molecules increases. The shear deformation of cyanoethyl cellulose solutions in DMF and DMAA results in the expansion of the temperature-concentration region of existence of the LC phase. The effect of shear field on phase transitions in cyanoethyl cellulose solutions is nonmonotonic in character.     

Formation of polymer microrods in shear flow by emulsification--solvent attrition mechanism

Rodlike polymer particles could have interesting properties and could find many practical applications; however, few methods for the production of such particles are available. We report a systematic study of a droplet shearing process for the formation of polymer rods with micrometer or submicrometer diameter and a length of up to tens of micrometers. The process is based on emulsification of a polymer solution under shear, combined with solvent attrition in the surrounding organic medium. The droplets deform and elongate into cylinders, which solidify when the solvent transfers to the dispersion medium. Stopped flow experiments allow distinguishing all stages of the mechanism. The results are interpreted on the basis of the theory of droplet elongation and breakup under shear. The effects of the viscosity ratio and shear stress are matched against the theoretical expectations. The method is simple, efficient, and scalable, and we demonstrate how it can be controlled and modified. The experimental parameters that allow varying the rod size and aspect ratio include shear rate, medium viscosity, and polymer concentration. Examples of the specific properties of the polymer rods, including self-organization, alignment in external fields and in fluid flows, and stabilization of bubbles, droplets, and capsules, are presented.     

Sorbitan tristearate layers at the air/water interface studied by shear and dilatational interfacial rheology

The shear and dilatational rheology of condensed interfacial layers of the water-insoluble surfactant sorbitan tristearate at the air/water interface is investigated. A new interfacial shear rheometer allows measurements in both stress- and strain-controlled modes, providing comprehensive interfacial rheological information such as the interfacial dynamic shear moduli, the creep response to a stress pulse, the stress relaxation response to a strain step, or steady shear curves. Our experiments show that the interfacial films are both viscoelastic and brittle in nature and subject to fracture at small deformations, as was supported by in-situ Brewster angle microscopy performed during the rheological experiments. Although any large-deformation test is destructive to the sample, it is still possible to study the linear viscoelastic regime if the deformations involved are controlled carefully. Complementary results for the dilatational rheology in area step compression/expansion experiments are reported. The dilatational behavior is predominantly elastic throughout the frequency spectrum measured, whereas the layers exhibit generalized Maxwell behavior in shear mode within a deformation frequency regime as narrow as two decades, indicating the presence of additional relaxation mechanisms in shear as opposed to expansion/compression. If the transient rheological response from stress relaxation experiments is considered, then the data can be described well with a stretched exponential model both in the shear and dilatational deformations.     

Simulation of semidilute suspensions of non-Brownian fibers in shear flow

Particle-level simulations are performed to study semidilute suspensions of monodispersed non-Brownian fibers in shear flow, with a Newtonian fluid medium. The incompressible three-dimensional Navier-Stokes equations are used to describe the motion of the medium, while fibers are modeled as chains of fiber segments, interacting with the fluid through viscous drag forces. The two-way coupling between the solids and the fluid phase is taken into account by enforcing momentum conservation. The model includes long-range and short-range hydrodynamic fiber-fiber interactions, as well as mechanical interactions. The simulations rendered the time-dependent fiber orientation distribution, whose time average was found to agree with experimental data in the literature. The viscosity and first normal stress difference was calculated from the orientation distribution using the slender body theory of Batchelor [J. Fluid Mech. 46, 813 (1971)], with corrections for the finite fiber aspect ratios. The viscosity was also obtained from direct computation of the shear stresses of the suspension for comparison. These two types of predictions compared well in the semidilute regime. At higher concentrations, however, a discrepancy was seen, most likely due to mechanical interactions, which are only accounted for in the direct computation method. The simulated viscosity determined directly from shear stresses was in fair agreement with experimental data found in the literature. The first normal stress difference was found to be proportional to the square of the volume concentration of fibers in the semidilute regime. As concentrations approached the concentrated regime, the first normal stress difference became proportional to volume concentration. It was also found that the coefficient of friction has a strong influence on the tendency for flocculation as well as the apparent viscosity of the suspension in the semidilute regime.     

Boundary lubricant films under shear: effect of roughness and adhesion

The normal interaction and the behavior under shear of mica surfaces covered by two different triblock copolymers of polylysine-polydimethysiloxane-polylysine were studied by combining the capabilities of the surface forces apparatus and the atomic force microscopy. At low pH values these copolymers spontaneously adsorb on the negatively charged mica surfaces from aqueous solutions as a consequence of the positive charge of the polylysine moieties. The morphology of the adsorbed layer is determined by the molecular structure of the particular copolymer investigated. This morphology plays a fundamental role on the behavior of the adsorbed layers under shear and compression. While nonadhesive smooth layers oppose an extremely small resistance to sliding, the presence of asperities even at the nanometric scale originates a frictional resistance to the motion. The behavior of uniform nonadhesive nanorough surfaces under shear can be quantitatively understood in terms of a simple multistable thermally activated junction model. The electric charge of the adsorbed copolymer molecules and hence the adhesion energy between the coated surfaces can be modified by varying the pH of the surrounding media. In the presence of an adhesive interaction between the surfaces the behavior under shear is strongly modified. Time-dependent mechanisms of energy dissipation have to be evoked in order to explain the changes observed.     

Measurement of rapid crack propagation in pressure pipes: A static S4 approach

A method for creating rapid crack propagation in pressurized pipes under slow static loading using modified S4 apparatus is described. In the development of the method a complexity involved with dynamic loading in the S4 test (ISO 13477) is eliminated by the use of a displacement controlled static loading machine. The experimental system consisted of an universal testing machine, a low compliance wedge loading device, notch tip quenching apparatus and a pipe specimen where a through thickness hole is drilled to accommodate the wedge loading device. The pipe specimen is made in such a way that a section containing a hole is free from the internal pressure, while the rest of the specimen is made to carry the internal pressure which would eventually drive the unstable crack along the pipe axis. The idea of such rapid crack initiation under static loading was derived from the concept of time-temperature equivalence, where impact loading may in part be simulated by lowering the temperature at the site of rapid crack initiation. The details of the method for rapid crack propagation under static loading are described and the correlation of the results to rapid crack propagation obtained by ISO 13477 is illustrated. The two methods were shown to compare quite well in terms of critical pressure determination and the details regarding normalized rapid crack length versus the internal pressure curve as well as the crack propagation pattern.     

One-step thickness shear mode acoustic assay for plasminogen activators

A new procedure is presented for the measurement of plasminogen activators using a thickness shear mode sensor and a modified version of the fibrin plate assay at the micro-scale. Separate, well-mixed solutions of the substrates fibrinogen and plasminogen, and enzymes thrombin and the plasminogen activator sample were mixed together and placed on the sensor surface. The temperature and evaporation were controlled during the assay. The clot dissolution time correlated well with the quantity of the plasminogen activator in the sample. The average relative standard deviation was 12.5%.     

Effect of oscillatory shear on the mechanical properties and crystalline morphology of linear low density polyethylene

In this study,effects of oscillatory shear with different frequencies(0-2.5 Hz) and amplitudes(0-20 mm) on the mechanical properties and crystalline morphology of linear low density polyethylene(LLDPE) were investigated.It was found that the mechanical properties of LLDPE are improved because of the more perfect crystalline structure when LLDPE crystallizes under low-frequency and small-amplitude(0.2 Hz/4 mm) oscillatory shear.The mechanical properties can be further improved by increasing either the frequency or the amplitude of oscillatory shear.The Young's modulus and tensile strength of LLDPE are improved by 27% and 20%,respectively,when the frequency is increased to 2.5 Hz and the amplitude is maintained at 4 mm; while the Young's modulus and tensile strength are improved by 49% and 47%,respectively,when the amplitude is increased to 20 mm and the frequency is remained as 0.2 Hz.The crystallinity and microstructure of LLDPE under different oscillatory shear conditions were investigated by using differential scanning calorimetry,wide angle X-ray diffraction and scanning electron microscopy to shed light on the mechanism for the improvement of mechanical properties.     

Concerted effect of boron and porosity on shear thickening behavior of hybrid mesoporous silica dispersions

In the present work, the influence of porosity and boron on shear thickening behavior of hybrid mesoporous silica has been studied. Three different levels of boron modification were performed by varying the molar composition of boric acid viz., 1.5 mmol, 2.5 mmol, and 3.5 mmol in a co-condensation approach. The incorporation of boron in mesoporous silica network was confirmed by various techniques such as Fourier transform infra-red (FTIR), and ¹¹B solid- state nuclear magnetic resonance (NMR) spectroscopy. The morphology and particle size were confirmed by using scanning and transmission electron microscopy. To evaluate the effect of boron and porosity on the shear thickening behavior, dispersions were prepared from mesoporous boron- modified silica (MSiB), control mesoporous silica (MSi), non-porous boron-modified silica (SiB), and control non-porous silica (Si) in polyethylene glycol. The shear thickening behavior was studied using steady shear rheology. The dispersion prepared from different loadings of synthesized MSiB containing 1.5 mmol boron showed more than 16 times increase in viscosity (657.7 Pa.s) compared to that of MSi (39.2 Pa.s) at a fairly low volume fraction (φ = 0.15) of silica. It is expected that the highly ordered mesoporous architecture of hybrid silica has improved the interaction between the particle and the dispersing medium through hydrogen bonding. The porous morphology of the hybrid mesoporous silica as well as the incorporation of boron in the silica network favors the formation of a frictional contact network, and a transition from continuous shear thickening (CST) to discontinuous shear thickening (DST) behavior was observed. Therefore, silica prepared via incorporation of boron as well as porosity can be material of interest in variety of applications, for example, soft body armors, sporting goods, and shear thickening electrolytes for high impact resistant batteries.