PVC化学链燃烧过程中二噁英生成研究

制备了负载硅溶胶的CaSO₄载氧体,并对其与CH₄、CO和H₂的反应特性进行了研究表征。采用管式炉实验系统,对PVC在基于CaSO₄载氧体的化学链燃烧和空气燃烧两种方式下,二噁英的生成特性进行了实验研究。结果表明,负载了硅溶胶的CaSO₄载氧体与CH₄、CO和H₂反应均接近完全转化,其中,与CH₄和H₂的反应时间显著短于CO。采用化学链燃烧方式可有效抑制PVC燃烧过程二噁英的生成,其生成量和毒性当量分别由空气燃烧中的34 172.5 pg/g及732.8 pg(I-TEQ)/g降到化学链燃烧的2 270.9 pg/g及290.2 pg(I-TEQ)/g,这主要是因为化学链燃烧过程中燃料与O₂不直接接触,显著减少了大分子碳结构的氧化断裂以及HCl向Cl₂的转化,从而抑制了二噁英的低温从头合成反应和前驱物生成反应。     

提纯烟气脱硫渣载氧体煤化学链燃烧性能研究

基于电厂烟气脱硫渣，采用多步酸洗工艺加以提纯并制备获得CaSO₄载氧体。在高温固定床反应器上研究了还原反应温度、载氧体过量系数Φ、多次还原氧化循环等因素对提纯脱硫渣载氧体与煤化学链燃烧特性和气相硫演化规律的影响。结果表明，提纯脱硫渣载氧体有较高的反应活性，能够促进煤的充分转化；综合考虑碳的转化以及气相硫释放的抑制，最优反应工况中还原反应温度确定为900℃、载氧体过量系数Φ=1.0为最佳。经过五次还原氧化循环实验发现，随着循环次数的增加，CaSO₄副反应的进行及气相硫的不断释放，导致提纯脱硫渣载氧体循环反应活性略有降低，反应稳定性受到了一定的影响。     

铈修饰铁基复合载氧体用于化学链甲烷部分氧化重整制合成气研究

以Al₂O₃为惰性载体,利用共沉淀法制备了CeO₂-Fe₂O₃-Al₂O₃复合载氧体,并对载氧体进行了XRD、SEM表征。在固定床反应器中,考察了程序升温、恒温、多循环等操作条件下,载氧体对甲烷部分氧化重整的反应性能。程序升温实验结果表明,在相同温度下,CeO₂含量为30%的载氧体与不含CeO₂的载氧体对比,CH₄转化率、H₂和CO选择性均提高。在恒温实验中,含有CeO₂的两种载氧体,CH₄转化率、H₂和CO选择性上也都明显高于不含CeO₂的载氧体,当反应时间小于1 200 s时,无积炭发生。三种载氧体经过15次循环后,CeO₂含量为30%的载氧体表现出最佳的循环特性。多循环实验中,当反应温度850 ℃、反应时间945 s时,CH₄最大转化率达到91.53%、H₂的最大选择性达到86.36%、CO的最大选择性达到85.12%、H₂与CO的最佳平均物质的量比为2.03。XRD谱图显示,经过多次循环后,三种载氧体的物相没有发生变化,载氧体表现出了很好的稳定性能。     

碳酸钾催化的铁基氧载体煤催化化学链燃烧

研究了K₂CO₃催化剂及惰性担体对铁基氧载体煤化学链燃烧的影响.实验结果表明,K₂CO₃的添加可明显促进铁基氧载体与煤之间的反应速率,其原因可归结为从氧载体上迁移到煤颗粒上的K₂CO₃对煤-CO₂气化步骤的催化作用(该步骤为整个还原过程的速率控制步骤);由于K₂CO₃本身的促熔效果及加入K₂CO₃后导致的剧烈氧化还原反应,可以发现,K₂CO₃会增大铁基氧载体的烧结;不同惰性担体对铁基氧载体与煤的反应性影响不大,这是由于惰性担体对还原速控步没有影响;K₂CO₃在多循环化学链燃烧过程中依然可以保持一定的催化活性,另外由于催化剂的流失与失活,使得氧载体的反应活性有所下降.     

CaSO4氧载体煤基合成气化学链燃烧模拟研究

相对于金属氧载体, CaSO₄作为氧载体用于化学链燃烧,具有成本低、来源广泛和氧传递容量大等诸多优点,但是气相SO₂以及各种固相硫沉积物对CaSO₄用于化学链燃烧过程造成很大的障碍。基于热力学模拟,对CaSO₄氧载体与以合成气为燃料的化学链燃烧进行了模拟研究,结果表明就CaSO₄与合成气的反应而言,在燃料反应器中, 100℃～400℃的低温反应条件下,主要发生的是合成气中CO和H₂的甲烷化反应以及硫酸盐热化学还原反应,反应产物主要是H₂S和CaCO₃;在400℃～915℃,主要发生的是CO和H₂与CaSO₄的还原反应,还原产物是CaS和CO₂;当反应温度高于915℃时,诸多副反应开始发生,反应物相除了CaS和CO₂外,CaO等副产物开始出现;而在空气反应器中,在CaS的整个氧化过程中,CaS再生形成CaSO₄的反应都是主要的,但是当空气过量系数Ф_AR<0.8时,CaSO₄与CaS的固相反应以及CaS氧化形成CaO的两个副反应也同时起作用。在燃料反应器中,最优的反应条件是反应温度915℃、常压并严格控制CaSO₄ 的加入量并确保CaSO₄氧载体过量系数Ф_FR~1;而在空气反应器中,提供充足的空气量对于CaS的氧化非常重要,空气过量系数Ф_AR ≥1不仅能确保CaS的充分氧化,而且还能避免CaS氧化过程中SO₂的排放和CaO的产生。     

工业原料制备大孔拟薄水铝石及在异佛尔酮选择性加氢中的应用

以废催化裂化催化剂处理生产的工业级硫酸铝与偏铝酸钠为原料制备拟薄水铝石,探究制备工艺、扩孔和改性等对拟薄水铝石晶型、孔结构、表面酸性以及形貌的影响。用自制的拟薄水铝石经过挤条、焙烧等过程制备相应的催化剂载体,负载Pd活性组分,研究改性Al2O3载体以及PdCl2和Pd(acac)2前驱体制备的Pd/Al₂O₃催化剂对异佛尔酮C==C选择性加氢反应的活性与选择性。通过优化反应条件得到了比表面积为413 m²/g,孔容为0.84 cm3/g,孔径为6.84 nm的拟薄水铝石。加入扩孔剂碳酸铵和硅酸钠后,拟薄水铝石的孔容分别增大至0.98和1.53 cm³/g,平均孔径分别增至7.70和12.34 nm。以碳酸铵扩孔得到的Al₂O₃为载体和以PdCl₂为前驱体制备得到的Pd/Al2O3催化剂对异佛尔酮C==C选择性加氢活性高,达到98.69%,3,3,5-三甲基环己酮选择性>99%,活性稳定性高。     

基于CoFe2O4载氧体的生物质化学链气化热力学分析及实验研究

对基于CoFe₂O₄载氧体的生物质化学链气化反应进行了热力学分析,研究了载氧体添加量、温度及水蒸气含量对气化反应特性的影响。同时应用热重分析仪对CoFe₂O₄和生物质的气化反应特性进行了实验研究,并利用XRD对反应前后载氧体的物相组成进行分析。热力学研究表明,CoFe₂O₄在气化反应中能够提供晶格氧,有效促进生物质气化,提高碳转化率。随着反应温度升高,合成气中H₂和CO的含量增加,CO₂的含量减少。随着水蒸气含量增加,H₂和CO₂含量会增加,CO含量减少。添加水蒸气能够提高合成气中H₂和CO的比值,改善合成气的品质。热重实验及XRD结果表明,钴优先于铁被还原,钴与铁存在协同作用,钴能够促进铁的进一步还原。随着载氧体添加量的增加,载氧体被还原的程度会降低,载氧体与生物质的最佳质量比为0.8。     

煤化学链燃烧Fe2O3载氧体的反应性研究

利用流化床反应器并以水蒸气作为气化-流化介质,研究了温度、反应时间、循环数对Fe₂O₃载氧体反应性的影响。实验表明,载氧体与煤气化产物的反应性随温度升高而增强,且温度越高,反应受化学反应控制时间越短。当温度高于900℃时,煤中碳转化为CO₂的比率大于90%,载氧体体现了很好的反应性,但反应温度低于850℃时,比率小于75%。反应温度900℃时,CO₂干基浓度随循环数而逐渐降低,CO、CH₄浓度增加,且CH₄浓度值大于CO。利用XRD、SEM分析了固体反应产物成分与微观形态结构。分析表明,Fe₂O₃的还原产物为Fe₃O₄,载氧体颗粒随循环数增加而逐渐烧结。     

Fe2O3/ATP载氧体制备及煤化学链燃烧性能研究

以天然凹凸棒(ATP)为载体,分别利用机械混合法、浸渍法和溶胶-凝胶法制备了3种铁基复合载氧体。利用X射线衍射(XRD)、能谱(EDS)、N₂-吸附脱附等温线等对其进行物化表征,并在900 ℃流化床中考察其煤化学链燃烧反应性能。结果表明,ATP能显著增加载氧体比表面积和抗磨损能力,并对煤转化过程有催化作用,其与Fe₂O₃的协同作用使初始碳转化速率显著提高。溶胶-凝胶法制备的U-Fe4ATP6表面Ca元素含量为4.3%,比表面积为4.920 7 m²/g,均高于其他两种载氧体,表现出更高的催化性能和反应活性:初始碳转化速率为0.168 min^-1,平均CO₂浓度为98.6%,燃烧效率为98.7%。20次反应后,U-Fe4ATP6催化性能略有降低,对应的初始碳转化速率降至0.108 min^-1,停留时间t₉₅延长到18 min;且能维持较高的反应活性,对应的CO₂捕集效率和燃烧效率分别稳定在98.6%和96.7%。     

基于镍基修饰的铁矿石载氧体煤化学链燃烧实验

使用1 kW_th串行流化床反应器,研究了以铁矿石为载氧体以及对铁矿石进行镍基修饰情况下煤化学链燃烧特性,对两种修饰方法(机械混合和浸渍)进行了对比评价。结果表明,铁矿石载氧体具有良好的反应性能和稳定性,是实现煤化学链燃烧的一种比较理想的载氧体。向矿石中机械添加少量NiO/Al₂O₃载氧体,能够有效改善其反应活性,提高系统CO₂捕集率;采用浸渍法修饰的铁矿石载氧体煅烧后,总体微观孔隙结构变差,导致煤气化产物与载氧体间的反应无法充分进行,系统CO₂捕集率显著下降。浸渍修饰的方法和过程需要进一步的研究和改善。     

Thermal analysis of ternary gypsum-based binders stored in different environments

Although gypsum belongs to the low-energy environmentally friendly binders, its wider applications in building constructions are limited due to the negative effect of moisture on its mechanical properties. When calcined gypsum (CaSO₄·1/2H₂O) transforms into its hydrated form (CaSO₄·2H₂O), it is partially soluble in water and it has a relatively low strength. This problem can be resolved when gypsum is used as a part of binary or ternary binders. In this paper, a system consisting of calcined gypsum, lime, and silica fume is presented as a functional solution for a wider utilization of gypsum in wet environments. For this purpose, the newly designed materials were stored in different environments (laboratory conditions in air or water) up to 182 days. The effect of silica fume on the hydration process and the growth of the main products is evaluated by using differential scanning calorimetry and thermogravimetry in the temperature range from 25 to 1000 °C with a heating rate of 5 °C min^?1 in an argon atmosphere. The carbonation level of studied materials is also evaluated. Besides this, the information about the thermal stability of studied materials is provided. These results are supported by evolved gas analysis, X-ray diffraction, and scanning electron microscopy. The basic physical and mechanical properties are determined to provide more detailed information about the behavior of the designed materials under various conditions at selected days of hydration. The addition of silica fume to the gypsum–lime system activates the pozzolanic reaction of the analyzed pastes, which is proved by the presence of the CSH phase and by the consumption of portlandite in the mixtures. Wet environment speeds up the hydration processes and prevents samples from carbonation.     

Polyimide-silica sol–gel membranes from a novel alkoxysilane functionalized polyimide: preparation,characterization and gas separation properties

Novel polyimide-organosilicate hybrid films were prepared by sol–gel process from a novel functionalized polyimide with alkoxysilanes as pendant groups that increase the affinity between inorganic and organic phases. The synthesis of this functionalized polyimide was carried out by an esterification reaction of a copolyimide containing carboxylic acid groups with allyl alcohol and subsequent hydrosililation. Tetraethoxysilane was used as precursor of silica in different amounts to obtain hybrid membranes with a silica content of 5, 10 and 20 %. The polymers and hybrid membranes were structural, mechanical and thermally characterized. The ²⁹Si-NMR solid state spectroscopy confirmed that silica was covalently bonded to the polyimide. SEM pictures showed a good dispersion of the silica particles and an amorphous morphology was observed by WAXS. DSC analyses revealed an increase in rigidity with the increase in silica content. The mechanical strength of the hybrid membranes decreased with the silica amount, exhibiting a brittle behavior. The evaluation of the gas permeation properties revealed that the film with the lowest silica content showed the highest permeability coefficients for O₂, N₂, CH₄, and CO₂ with 34, 8, 6, and 128 barrers respectively, while all hybrid membranes showed similar permselectivities around 4 and 22 for O₂/N₂ and CO₂/CH₄ respectively. The fractional free volume of hybrid membranes determined by positron annihilation lifetime spectroscopy followed the same trend that permeability coefficients, confirming that the gas transport properties are mainly governed by the free volume elements.     

Thermogravimetric studies of the synthesis of cas from gypsum, CaSo4·2H2O and phosphogypsum

Using a heating rate of 2°C min^–1, CaS reacts with oxygen in air from 700°C to form CaSO₄, with a complete conversion at 1100°C. Synthesis of CaS from the reaction between CaSO₄ containing compounds and carbon compounds in air would not be possible, as the carbon reacts from 600°C with oxygen in the air to give CO₂. Heating stoichiometric amounts of carbon and pure CaSO₄, synthetic gypsum or phosphogypsum in a nitrogen atmosphere, results in the formation of CaS from 850°C. Using a heating rate of 10°C min^–1, the formation of CaS is completed at 1080°C. Addition of 5% Fe₂O₃ as a catalyst lowers the starting temperature of the reaction to 750°C. Activation energy values at different fraction reaction values () differ between 340 and 400 kJ mol^–1. The relationship between the activation energy values and conversion () indicates that the reaction proceeds via multiple steps.     

Keggin-type phosphotungstic acid supported on mesoporous SiO2–Al2O3 aerogel like beads and their application in the isopropylation of naphthalene

Spherical mesoporous silica–alumina aerogel like beads based on sol–gel technology and the drop wise addition have been synthesized and used as catalyst support for phosphotungstic acid (PWA). Their catalytic performances in the isopropylation of naphthalene with isopropanol were investigated in a batch reactor. It was found that PWA was highly dispersed on the silica–alumina support and their Keggin structure can be retained. In addition, PWA/SiO₂–Al₂O₃ catalyst showed high surface area, both of Lewis acid sites and Brönsted acid sites. Because of having more Brönsted acid sites, silica–alumina supported acid catalysts showed much higher conversion (87.97 %) and selectivity to diisopropylnaphthalenes (41.41 %) and β,β-products (59.82 %) than pure acid and reactive supports in the isopropylation of naphthalene. The catalytic behavior has been discussed in relation with the physical chemical properties of catalysts, reaction and activation temperature and reaction time.     

Copper-based oxygen carriers supported with alumina/lime for the chemical looping conversion of gaseous fuels

Copper(Ⅱ) oxide in varying ratios was combined with either an alumina-based cement(Al300), or CaO derived from limestone as support material in a mechanical pelletiser. This production method was used to investigate its influence on possible mechanical and chemical improvements for oxygen carriers in chemical looping processes. These materials were tested in a lab-scale fluidised bed with CO or CH_4 as a reducing gas at 950 °C. As expected, the oxygen carriers containing a greater ratio of support material exhibited an enhanced crushing strength. Oxygen carriers comprised of a 1:3 ratio of support material to active CuO exhibited increased crushing strength by a minimum of 280% compared to pure CuO pellets.All oxygen carriers exhibited a high CO conversion yield and were fully reducible from CuO to Cu. For the initial redox cycle, Al300-supported oxygen carriers showed the highest fuel and oxygen carrier conversion. The general trend observed was a decline in conversion with an increasing number of redox cycles.In the case of CaO-supported oxygen carriers, all but one of the oxygen carriers suffered agglomeration.The agglomeration was more severe in carriers with higher ratios of CuO. Oxygen carrier Cu25Al75(75 wt% aluminate cement and 25 wt% CuO), which did not suffer from agglomeration, showed the highest attrition with a loss of approximately 8% of its initial mass over 25 redox cycles. The reducibility of the oxygen carriers was limited with CH_4 in comparison to CO. CH_4 conversion were 15%-25% and 50% for Cu25Ca75(25 wt% CuO and 75 wt% CaO) and Cu25Al75, respectively. Cu25Ca75 demonstrated improved conversion, whereas Cu25Al75 exhibited a trending decrease in conversion with increasing redox cycles.     

Chemical looping combustion of high-sulfur coal with NiFe2O4-combined oxygen carrier

Chemical looping combustion (CLC) of coal has gained increasing attention as a novel combustion technology for its attractive advantage in the inherent separation of CO₂. In relative to the single metal oxide-based oxygen carrier (OC), combined OC owned superiority for CLC of coal. In this research, combined NiFe₂O₄ OC was synthesized using sol–gel combustion synthesis method, and its reaction with a typical Chinese high-sulfur coal as Liuzhi (LZ) coal was performed in a thermogravimetric analyzer (TG). And then, systematic investigation was carried out to explore the evolution of sulfur species and minerals involved in coal and their interaction with the reduced NiFe₂O₄ OC through different means, including fourier transform infrared (FTIR), field scanning electron microscopy/energy-dispersive X-ray spectrometry, X-ray diffraction, and thermodynamic simulation. TG–FTIR analysis of LZ reaction with NiFe₂O₄ indicated that two reaction stages were experienced at 350–550 and 800–900 °C, respectively, far different from LZ pyrolysis, and SO₂ occurred mainly related to oxidization of H₂S with NiFe₂O₄ over 550 °C. Meanwhile, lattice oxygen transfer rates of NiFe₂O₄ involved at the two reaction stages were higher than that of directly mixed NiO with Fe₂O₃ OC and thus more beneficial for LZ coal conversion. Both experimental means and thermodynamic simulation of the solid-reduced residues of NiFe₂O₄ with LZ coal indicated that the main-reduced counterparts of NiFe₂O₄ were Ni and Fe₃O₄. In addition, though good regeneration of the reduced NiFe₂O₄ was reached, the side products Ni₃S₂ and Ni₂SiO₄ should be noted as well for its detrimental effect on the reactivity of NiFe₂O₄ OC.     

Effect of synthesis parameters on the particle size, composition and colloid stability of polypyrrole–silica nanocomposite particles

 The effect of varying the oxidant, monomer and silica sol concentrations, silica sol diameter, polymerization temperature, stirring rate and oxidant type, on the particle size, polypyrrole content and conductivity of the resulting polypyrrole– silica colloidal nanocomposites has been studied. Surprisingly, nanocomposite formation appears to be relatively insensitive to most of the above synthesis parameters. One synthesis parameter which does have a significant and reproducible effect is the stirring rate: smaller, more monodisperse nanocomposite particles are obtained from rapidly stirred reaction solutions. However, this effect is only observed for the (NH₄)₂S₂O₈ oxidant. An alternative oxidant, H₂O₂/Fe³⁺, was found to give nanocomposites of similar particle size, polypyrrole content and conductivity to those obtained using the (NH₄)₂S₂O₈ oxidant. The colloid stability of these polypyrrole–silica nanocomposite particles depends on their silica content. The colloid stability of a silica-rich nanocomposite prepared using the (NH₄)₂S₂O₈ oxidant in the presence of electrolyte was comparable to that of a silica sol, whereas a polypyrrole-rich nanocomposite prepared using FeCl₃ had markedly poorer colloid stability under these conditions. These observations are consistent with a charge stabilization mechanism for these nanocomposite particles. Received: 5 March 1998 Accepted: 27 April 1998     

Preparation,characterization, and properties of novolac‐type phenolic/SiO2 hybrid organic–inorganic nanocomposite materials by sol–gel method

This article describes the preparation of novolac‐type phenolic resin/silica hybrid organic–inorganic nanocomposite, with a sol–gel process. The coupling agent was used to improve the interface between the organic and inorganic phases. The effect of the structure of the nanocomposite on its physical and chemical properties is discussed. The coupling agent reacts with the resin to form covalent bonds. The structure of the modified hybrid nanocomposites was identified with a Fourier transform infrared spectroscope. The silica network was characterized by nuclear magnetic resonance imaging (²⁹Si NMR). Results revealed that Q₄ (tetrasubstituted) and T₃ (trisubstituted) are the dominant microstructures. The size of the silica in the phenolic resin was characterized with a scanning electron microscope. The size of the particles of inorganic silica in the modified system was less than 100 nm. The nanocomposite exhibited good transparency. Moreover, the thermal and mechanical properties exhibited significant improvement. The modified hybrid composite exhibited favorable thermal properties. The temperature at which a weight loss of 5% occurred increased from 281 to 350 °C. The flexural strength increased by 6–30%. The limiting oxygen index of the nanocomposite reached 37, and the Underwriters Laboratory test was 94V‐0. Consequently, these materials possess excellent flame‐retardant properties. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 905–913, 2003     

铜基载氧体与可燃固体废弃物化学链燃烧特性研究

采用机械混合法制备了铜基载氧体,利用两段式管式炉反应平台和磁悬浮热重分析仪分别研究了铜基载氧体与石墨、可燃固体废弃物典型组分及可燃固体废弃物热解气模型物CH₄的化学链燃烧特性。结果表明,机械混合法制备的Cu80Si950载氧体强度高,具有良好的转化率和循环稳定性,是实现可燃固体废弃物化学链燃烧的一种比较理想的载氧体。利用扫描电镜(SEM)、X射线衍射仪(XRD)和颗粒强度测定仪对各个反应阶段载氧体进行分析。结果表明,Cu80Si950载氧体参与反应后表面结构发生巨大改变,机械强度骤降。多次循环之后载氧体结构趋于规则均匀化,形成类似球棒形状的大孔隙率结构,强度保持不变,使得载氧体在长时间使用过程中反应性能得以维持。