Crystallization kinetics and morphology of poly(vinylidene fluoride)/poly(ethylene adipate) blends

The miscibility, isothermal crystallization kinetics and morphology of the poly(vinylidene fluoride)(PVDF)/poly(ethylene adipate)(PEA) blends have been studied by differential scanning calorimetry(DSC), optical microscopy(OM) and scanning electron microscopy(SEM). A depression of the equilibrium melting point of PVDF was observed. From the melting point data of PVDF, a negative but quite small value of the interaction parameter ?PVDF-PEA is derived using the Flory-Huggins equation, implying that PVDF shows miscibility with PEA to some extent. Nonisothermal and isothermal crystallization kinetics suggest that the crystallization rate of PVDF decreases with increasing the amount of PEA, and a contrary trend was found when PEA crystallizes with the increase of the amount of PVDF. It was further disclosed that the blend ratio and crystallization temperature affect the texture of PVDF spherulites greatly, which determines the subsequent crystallization of PEA. At high temperatures, e.g. 150 ℃, the band spacing of PVDF spherulites increases with the addition of PEA content and the spherulitic structure becomes more open. In this case, spherulitic crystallization of PEA is not observed for all blend compositions. At low temperatures, e.g. 130 ℃, for the PEA-rich blends, the interpenetrated structures are eventually formed by the penetration of the spherulites of PEA growing within the pre-existing PVDF spherulites.     

Induced crystallization behavior of poly(ethylene adipate) by highly oriented polyethylene

The crystallization behavior of poly(ethylene adipate) (PEA) on highly oriented high-density polyethylene (PE) substrate both from solution and isotropic melt was studied by means of optical microscopy, differential scanning calorimetry, atomic force microscopy and electron diffraction. The results show that the PE influences the crystallization of PEA strongly, which results in an epitaxial growth of PEA with well ordered structure. At the boundary of the PE substrate, a transcrystalline PEA layer is observed. Fine structural observation illustrates that the PEA grows on the PE substrate in edge-on lamellae with fixed orientation. Electron diffraction demonstrates that the epitaxial organization of PEA on PE occurs with both polymer chains parallel, which leads to the (00l) PEA diffractions inclined ±23.5° to the chain direction of PE crystals. Combining the real space morphological observation and electron diffraction results, it is concluded that the epitaxial PEA edge-on lamellae are folded in the {00l} lattice planes.     

Enhanced <Emphasis Type="Italic">αγ</Emphasis>′ Transition of Poly(vinylidene fluoride) by Step Crystallization and Subsequent Annealing

Poly(vinylidene fluoride) (PVDF) exhibits pronounced polymorphs.Its γ phase is attractive due to the electroactive properties.The γ-PVDF is however difficult to obtain under normal crystallization condition.In a previous work,we reported a simple melt-recrystallization approach for producing y-phase rich PVDF thin films through selective melting and subsequent recrystallization.We reported here another approach for promoting the αγ'phase transition to prepare γ-phase rich PVDF thin films.To this end,a stepwise crystallization and subsequent annealing process was used.The idea is based on a quick generation of a large amount of α-PVDF crystals with some of their γ-PVDF counterparts at suitable crystallization temperature and then annealing at a temperature above the crystallization temperature for enhancing the molecular chain mobility to overcome the energy barrier of phase transition.It was found that crystallizing the PVDF melt first at 152 ℃ for4 h,then quenching to room temperature and finally annealing the sample at 160 ℃ for 100 h was the most efficient to produce γ-PVDF rich films.This is related to the melting and recrystallization of the α-PVDF crystals produced during quenching in the annealing process at 160 ℃,which favors the formation of γ-PVDF crystals for triggering the αγ'phase transition.     

Increased spherulitic growth rates of semicrystalline polymer due to enhanced limited local chain segmental mobility at the interface of double-layer thin films

In this work the nucleation and growth of spherulites for the below polylactide (PLA) layer in poly(ε-caprolactone)/polylactide (PCL/PLA) double-layer films during isothermal crystallization at various temperatures above the melting point of PCL have been investigated by using polarized optical microscopy (POM). It is revealed that two types of spherulitic morphologies are observed in PCL/PLA double-layer films. One is the well defined highly birefringent spherulites, and the other one is the coarse spherulites. It is interesting to find that the spherulitic growth rate of the coarse spherulites is higher than that of the well defined spherulites. It is thought that the coarse spherulites nucleate and grow with the assistance of the interfaces between the PCL and PLA layers, and the well defined highly birefringent spherulites only nucleate and grow in the PLA layer.     

Effect of poly(butylene succinate) on the morphology evolution of poly(vinylidene fluoride) in their blends

The effect of PBS on the morphological features of PVDF has been investigated by optical and atomic force microscopies under various conditions.It was found that neat PVDF forms largeγform spherulites with extraordinarily weak birefringence at 170℃.Adding 30%PBS makes PVDF exhibit intrigued flower-like spherulitic morphology.The growth mechanism was explained by the decrease of the supercooling and the materials dissipation.Increasing the PBS content to 70%favors the formation of ring banded spherulites.Temperature dependent experiments verify theα→γphase transition occurs from the junction sites of theαandγcrystals,while starts from the centers ofαspherulites in the blends.Ring banded structures could be observed in neat PVDF,70/30 blend and 30/70 blend when crystallized at 155℃,withoutγcrystals.The band period of PVDFαspherulites increases with crystallization temperature as well as the amount of PBS content.At 140℃,spherulites in neat PVDF lose their ring banded feature,while coarse spherulites consisting of evident lamellar bundles could be found in 30/70 blend.     

Enhanced αγ′ Transition of Poly(vinylidene fluoride) by Step Crystallization and Subsequent Annealing

Poly(vinylidene fluoride)(PVDF) exhibits pronounced polymorphs. Its γ phase is attractive due to the electroactive properties. The γ-PVDF is however difficult to obtain under normal crystallization condition. In a previous work, we reported a simple melt-recrystallization approach for producing γ-phase rich PVDF thin films through selective melting and subsequent recrystallization. We reported here another approach for promoting the αγ′ phase transition to prepare γ-phase rich PVDF thin films. To this end, a stepwise crystallization and subsequent annealing process was used. The idea is based on a quick generation of a large amount of α-PVDF crystals with some of their γ-PVDF counterparts at suitable crystallization temperature and then annealing at a temperature above the crystallization temperature for enhancing the molecular chain mobility to overcome the energy barrier of phase transition. It was found that crystallizing the PVDF melt first at 152 °C for 4 h, then quenching to room temperature and finally annealing the sample at 160 °C for 100 h was the most efficient to produce γ-PVDF rich films. This is related to the melting and recrystallization of the α-PVDF crystals produced during quenching in the annealing process at 160 °C, which favors the formation of γ-PVDF crystals for triggering the αγ′ phase transition.     

Replicated Banded Spherulite: Microscopic Lamellar-assembly of Poly(L-lactic acid) Crystals in the Poly(oxymethylene) Crystal Framework

The morphologies of poly(L-lactic acid) (PLLA) spherulites,when crystallized within the pre-existed poly(oxymethylene)(POM) crystal frameworks,have been investigated.PLLA/POM blend is a melt-miscible crystalline/crystalline blend system.Owing to the lower melting point but much faster crystallization rate than PLLA,POM crystallized first upon cooling from the melt state and then melted first during the subsequent heating process in this blend system.Lamellar assembly of PLLA crystals within the pre-existed POM spherulitic frameworks was directly observed with the polarized light microscopy by selectively melting the POM frameworks.The investigation indicated that PLLA crystals fully replicated the spherulitic morphology and optical birefringence of the POM crystal frameworks,which was independent of Tc.On the other hand,POM could also duplicate the pre-existed PLLA morphologies.The result obtained provides us a possibility to design the lamellar assembly and crystal structures of polymer crystals in miscible crystalline/crystalline polymer blends.     

β-PHASE CRYSTALLIZATION OF ISOTACTIC POLYPROPYLENE

Effects of cooling rate and crystallization and melt temperatures on the melting curves of predomi-nately β-phase isotactic polypropylene (IPP) were investigated by using DSC instrument. Experimental re-sults indicate that the magnitude of βmelting endctherm increases with decreasing cooling rate and withincreasing crystallization temperature. The temperature of melt has no effect on the β-phase crystallizationof IPP below 300℃, but a further increase of the melt temperature will destroy the β-phase nuclei,then the β-phase crystals will not be produced upon cooling. The linear growth rates of α- and β-phasespherulites were determined as a function of temperature between 123 and 140℃. It was found that thegrowth rate of βspherulites is higher than that of αspherulites below 140℃. Studies of the kinetics ofβ-phase crystallization of IPP were also made using a DSC instrument. The results obtained do not fitthe usual Avrami equation. But it can be described by kinetic theory of imcomplete spher     

Miscibility and isothermal crystallization of poly(L-lactide) and poly(trimethylene carbonate) blends

Miscibility, isothermal crystallization kinetics, and morphology of poly(L-lactide)/poly(trimethylene carbonate)(PLLA/PTMC) crystalline/amorphous blends were studied by differential scanning calorimetry(DSC) and optical microscopy(OM). The heterogeneity of OM images and an unchanged glass transition temperature showed that PLLA was immiscible with PTMC. During isothermal crystallization, the crystallization rate of PLLA improved when the PTMC content was low(≤ 20%). However, when the PTMC content was high(≥ 30%), the crystallization rate decreased significantly. The reason of these nonlinear changes in crystal kinetics was analyzed according to the nucleation and growth process by virtue of a microscope heating stage. The isothermal crystallization morphologies of the blends were also studied by polarized optical microscopy and the results confirmed the conclusions obtained from crystallization kinetics.     

TRANSESTERIFICATION OF POLY(ETHYLENE TEREPHTHALATE) WITH POLY(ε-CAPROLACTONE)*

Transesterification of poly(ethylene terephthalate) (PET) with poly(ε-caprolactone) (PCL) was investigated bymeans of NMR spectroscopy, extraction experiments, differential scanning calorimetry (DSC) and phase contrast microscopy(PCM). The ~1H-NMR results show that transesterification takes place in the melt blends and leads to the formation of thePET-PCL copolyester with a chemical structure similar to ethylene terephthalate-ε-caprolactonc copolycster (TCL)synthesized directly from monomers. However, even in the blend that has been transesterified for 8 h, the random PET-PCLcopolyester, PET-PCL copolyester with long PET or long PCL segments and the unreacted PET and PCL homopolymersmay coexist. Due to the low mobility of PET and PCL chains and the high viscosity of the two macromolecules, thetransesterification proceeds with difficulty. Furthermore, PET is incompatible with PCL, the transesterification can onlyoccur at the interface or in the interfacial region between two phases, and finally the reaction can only reach a localequilibrium. These results indicate that in fact the transesterification in the melt blend between two incompatiblehomopolymers could not lead to the formation of completely random or typical block copolyesters.     

Enhanced Crystallization Rate of Biodegradable Poly(ε-caprolactone) by Cyanuric Acid as an Efficient Nucleating Agent

The influence of cyanuric acid(CA) as an efficient nucleating agent on the crystallization behavior and morphology of biodegradable poly(ε-caprolactone)(PCL) was extensively studied in this work with several techniques for the first time. The nonisothermal melt crystallization behavior and overall isothermal melt crystallization rate of PCL were significantly enhanced by only a small amount of CA. The addition of CA apparently improved the nonisothermal melt crystallization peak temperature, overall isothermal melt crystallization rate, and nucleation density of PCL spherulites, but did not modify the crystallization mechanism and crystal structure of PCL, indicating that CA was an efficient nucleating agent for the crystallization of PCL. The possible nucleation mechanism of CA on the crystallization of PCL was also discussed on the basis of their crystal structures.     

Direct Comparison of Crystal Nucleation Activity of PCL on Patterned Substrates

A sample containing different regions with poly(ε-caprolactone)(PCL), oriented polyethylene (PE), and oriented isotactic polypropylene (iPP) films in contact with glass slide has been prepared to be observed in the same view field in an optical microscope and the crystallization of PCL in different regions during cooling from 80 °C down to room temperature at a rate of 1 °C·min^-1 was studied. The results showed that the crystallization of PCL started first at the PE surface and then at the iPP surface, while its bulk crystallization occured much later. This indicates that though both PE and iPP are active in nucleating PCL, the nucleation ability of PE is stronger than that of iPP. This was due to a better lattice matching between PCL and PE than that between PCL and iPP. Moreover, since lattice matching existed between every (hk0) lattice planes of both PCL and PE but only between the (100)PCL and (010)iPP lattice planes, the uniaxial orientation feature of the used PE and iPP films resulted in the existence of much more active nucleation sites of PCL on PE than on iPP. This led to the fact that the nucleation density of PCL at PE surface was so high that the crystallization of PCL at PE surface took place in a way like the film developing process with PCL microcrystallites happened everywhere with crystallization proceeding simultaneously. On the other hand, even though iPP also enhanced the nucleation density of PCL evidently, the crystallization of PCL at iPP surface included still a nucleation and crystal growth processes similar to that of its bulk crystallization.     

Thermal behavior and phase behavior in blends of liquid crystalline poly(aryl ether ketone) and poly(aryl ether ether ketone) containing thioether units

Thermal behavior and phase behavior in blends of liquid crystalline poly(aryl ether ketone) with lateral methoxy groups (M-PAEK) and poly(aryl ether ether ketone) containing thioether units (S-PEEK) have been investigated by differential scanning calorimetry (DSC) and polarized light microscopy (PLM) techniques. The results indicate that the composition of the blends has great effect on the phase behavior and morphology. Thin films of pure M-PAEK and S-PEEK crystallized from the melts exhibit typical mosaic and spherulitic structures, respectively. For the blends with higher M-PAEK contents (> 50%), an unusual ring-banded spherulite with structural discontinuity is formed. The bright core and rings of the ring-banded spherulites under PLM are composed of M-PAEK phase, while the dark rings consist mainly of S-PEEK phase. For the 50:50 M-PAEK/S-PEEK blend, the ring-banded spherulites and S-PEEK spherulites coexist, which implies that a partial phase separation between the two components takes place in the melting state. In S-PEEK-rich blends, a volume-filled spherulite is produced. In addition, the effect of isothermal crystallization temperature on the phase behavior, especially the ring-banded spherulite formation in the blends, is discussed.     

Nonisothermal crystallization and morphology of poly(butylene succinate)/layered double hydroxide nanocomposites

Biodegradable poly(butylene succinate) (PBS) and layered double hydroxide (LDH) nanocomposites were prepared via melt blending in a twin-screw extruder. The morphology and dispersion of LDH nanoparticles within PBS matrix were characterized by transmission electron microscopy (TEM), which showed that LDH nanoparticles were found to be well distributed at the nanometer level. The nonisothermal crystallization behavior of nanocomposites was extensively studied using differential scanning calorimetry (DSC) technique at various cooling rates. The crystallization rate of PBS was accelerated by the addition of LDH due to its heterogeneous nucleation effect; however, the crystallization mechanism and crystal structure of PBS remained almost unchanged. In kinetics analysis of nonisothermal crystallization, the Ozawa approach failed to describe the crystallization behavior of PBS/LDH nanocomposites, whereas both the modified Avrami model and the Mo method well represented the crystallization behavior of nanocomposites. The effective activation energy was estimated as a function of the relative degree of crystallinity using the isoconversional analysis. The subsequent melting behavior of PBS and PBS/LDH nanocomposites was observed to be dependent on the cooling rate. The POM showed that the small and less perfect crystals were formed in nanocomposites.     

Isothermal Crystallization Kinetics and Crystalline Morphologies of Poly(butylene adipate-<Emphasis Type="Italic">co</Emphasis>-butylene 1,4-cyclohexanedicarboxylate) Copolymers

In this study,the isothermal crystallization kinetics and crystalline morphology of poly(butylene adipate-co-butylene 1,4-cyclohexanedicarboxylate) (PBAC),which refers to a copolyester containing a non-planar ring structure,were investigated by differential scanning calorimetry and polarized optical microscopy,and compared with those of neat poly(butylene 1,4-cyclohexanedicarboxylate) (PBC).The results indicate that the introduction ofbutylene adipate (BA) unit into PBAC did not change the intrinsical crystallization mechanism.But,the crystallization rate and ability,and equilibrium melting temperature of PBAC copolymers were reduced.All PBC and PBAC copolymers could only form high density of nucleation from melt at given supercooling,while no Maltese cross or ring-banded spherulites could be observed.PBAC copolymers with a high amount of BA unit became amorphous after quenching with liquid nitrogen from melt,while PBC and PBAC copolymers with a low amount of BA unit could still form a large amount of nuclei under the same treatment.     

Crystallization behavior and morphology of one-step reaction compatibilized microfibrillar reinforced isotactic polypropylene/poly(ethylene terephthalate) (<Emphasis Type="Italic">i</Emphasis>PP/PET) blends

One-step reaction compatibilized microfibrillar reinforced iPP/PET blends(CMRB) were successfully prepared through a "slit extrusion-hot stretching-quenching" process.Crystallization behavior and morphology of CMRB were systematically investigated.Scanning electronic microscopy(SEM) observations showed blurry interface of compatibilized common blend(CCB).The crystallization behavior of neat iPP,CCB,microfibrillar reinforced iPP/PET blend(MRB) and CMRB was investigated by differential scanning calorimetry(DSC) and polarized optical microscopy(POM).The increase of crystallization temperature and crystallization rate during nonisothermal crystallization process indicated both PET particles and microfibrils could serve as nucleating agents and PET microfibrils exhibited higher heterogeneous nucleation ability,which were also vividly revealed by results of POM.Compared with MRB sample,CMRB sample has lower crystallization temperature due to existence of PET microfibrils with smaller aspect ratio and wider distribution.In addition, since in situ compatibilizer tends to stay in the interphase,it could also hinder the diffusion of iPP molecules to the surface of PET phase,leading to decrease of crystallization rate.Two-dimensional wide-angle X-ray diffraction(2D-WAXD) was preformed to characterize the crystalline structure of the samples by injection molding,and it was found that well-developed PET microfibrils contained in MRB sample promoted formation ofβ-phase of iPP.     

EFFECTS OF COUPLING AGENTS ON THE CRYSTALLIZATION BEHAVIOR OF PP/T-ZnOw COMPOSITES

The objectives of this paper are to understand the crystallization behavior of polypropylene(PP)composites with surface modified tetra-needle-shaped zinc oxide whisker(T-ZnOw).T-ZnOw was surface modified with different coupling agents,such as silane coupling agents(KH-550,KH-560)and titanate coupling agent(NDZ-105),in order to improve the compatibility between PP and T-ZnOw.DSC and POM were used to characterize the melt and crystallization behavior and the crystalline structures of the composites,respectively.The results show that the surface modified T-ZnOw acts as a nucleating agent of PP crystallization,depending on the coupling agent used for modification.KH-550 and KH-560 have more apparent role in improving the interfacial interaction than NDZ-105 and induce PP crystallization at higher temperature and with smaller spherulites size.The results also suggest that the crystallization behavior depends on not only the content of coupling agent,but also the content of the surface modified T-ZnOw used in the composites.     

Morphology, crystallization and mechanical properties of poly(ɛ-caprolactone)/graphene oxide nanocomposites

A series of nanocomposites based on poly(ε-caprolactone) (PCL) and graphene oxide (GO) were prepared by in situ polymerization. Scanning electron microscopy observation revealed not only a well dispersion of GO but also a strong interfacial interaction between GO and the PCL matrix, as evidenced by the presence of some GO nanosheets embedded in the matrix. Effects of GO nanofillers on the crystal structure, crystallization behavior and spherulitic morphology of the PCL matrix were investigated in detail. The results showed that the crystallization temperature of PCL enhanced significantly due to the presence of GO in the nanocomposites, however, the addition of GO did not affect the crystal structure greatly. Thermal stability of PCL remarkably increased with the addition of GO nanosheets, compared with that of pure PCL. Incorporation of GO greatly improved the tensile strength and Young’s modulus of PCL without a significant loss of the elongation at break.     

THE EFFECT OF CLAY DISPERSION ON THE CRYSTALLIZATION AND MORPHOLOGY OF POLYPROPYLENE／CLAY COMPOSITES

PP/clay composites with different dispersions, namely, exfoliated dispersion, intercalated dispersion and agglomerates and particle-like dispersion, were prepared by direct melt intercalation or compounding. The effect of clay dispersion on the crystallization and morphology of PP was investigated via PLM, SAXS and DSC. Experimental results show that exfoliated clay layers are much more efficient than intercalated clay and agglomerates of clay in serving as nucleation agent due to the nano-scale dispersion of clay, resulting in a dramatic decrease in crystal size (lamellar thickness and spherulites) and an increase of crystallization temperature and crystallization rate. On the other hand, a decrease of melting temperature and crystallinity was also observed in PP/clay composites with exfoliated dispersion, due to the strong interaction between PP and clay. Compared with exfoliated clay layers, the intercalated clay layers have a less important effect on the crystallization and crystal morphology. No effect is seen for samples with agglomerates and particle-like dispersion, in regard to melting temperature, crystallization temperature, crystal thickness and crystallinity.     

Crystalline Morphology and Crystallization Kinetics of Melt-miscible Crystalline/Crystalline Polymer Blends of Poly（vinylidene fluoride） and Poly（butylene succinate-co-24mol% hexamethylene succinate）

Poly（vinylidene fluoride） （PVDF） and poly（butylene succinate-co-24 mol% hexamethylene succinate） （PBHS）, both crystalline polymers, formed melt-miscible crystalline/crystalline polymer blends. Both the characteristic diffraction peaks and nonisothermal melt crystallization peak of each component were found in the blends, indicating that PVDF and PBHS crystallized separately. The crystalline morphology and crystallization kinetics of each component were studied under different crystallization conditions for the PVDF/PBHS blends. Both the spherulitic growth rates and overall isothermal melt crystallization rates of blended PVDF decreased with increasing the PBHS composition and were lower than those of neat PVDF, when the crystallization temperature was above the melting point of PBHS component. The crystallization mechanism of neat and blended PVDF remained unchanged, despite changes of blend composition and crystallization temperature. The crystallization kinetics and crystalline morphology of neat and blended PBHS were further studied, when the crystallization temperature was below the melting point of PBHS component. Relative to neat PBHS, the overall crystallization rates of the blended PBHS first increased and then decreased with increasing the PVDF content in the blends, indicating that the preexisting PVDF crystals may show different effects on the nucleation and crystal growth of PBHS component in the crystalline/crystalline polymer blends.