Rheological and dynamic-mechanical behavior of carbon nanotube/vinyl ester-polyester suspensions and their nanocomposites

Rheological properties of vinyl ester-polyester resin suspensions containing various amounts (0.05, 0.1 and 0.3 wt.%) of multi walled carbon nanotubes (MWCNT) with and without amine functional groups (-NH₂) were investigated by utilization of oscillatory rheometer with parallel plate geometry. Dispersion of corresponding carbon nanotubes within the resin blend was accomplished employing high shear mixing technique (3-roll milling). Based on the dynamic viscoelastic measurements, it was observed that at 0.3 wt.% of CNT loadings, storage modulus (G′) values of suspensions containing MWCNTs and MWCNT-NH₂ exhibited frequency-independent pseudo solid like behavior especially at lower frequencies. Moreover, the loss modulus (G″) values of the resin suspensions with respect to frequency were observed to increase with an increase in contents of CNTs within the resin blend. In addition, steady shear viscosity measurements implied that at each given loading rate, the resin suspensions demonstrated shear thinning behavior regardless of amine functional groups, while the neat resin blend was almost the Newtonian fluid. Furthermore, dynamic mechanical behavior of the nanocomposites achieved by polymerizing the resin blend suspensions with MWCNTs and MWCNT-NH₂ was investigated through dynamic mechanical thermal analyzer (DMTA). It was revealed that storage modulus (E′) and the loss modulus (E″) values of the resulting nanocomposites increased with regard to carbon nanotubes incorporated into the resin blend. In addition, at each given loading rate, nanocomposites containing MWCNT-NH₂ possessed larger loss and storage modulus values as well as higher glass transition temperatures (T_g) as compared to those with MWCNTs. These findings were attributed to evidences for contribution of amine functional groups to chemical interactions at the interface between CNTs and the resin blend matrix. Transmission electron microscopy (TEM) studies performed on the cured resin samples approved that the dispersion state of carbon nanotubes with and without amine functional groups within the matrix resin blend was adequate. This implies that 3-roll milling process described herein is very appropriate technique for blending of carbon nanotubes with a liquid thermoset resin to manufacture nanocomposites with enhanced final properties.     

Thermal properties of anhydride-cured bio-based epoxy blends

Epoxidized palm oil (EPO) (0–12 wt%) was added into petrochemical-based epoxy blends (diglycidyl ether of bisphenol-A (DGEBA)/cycloaliphatic epoxide resin/epoxy novolac resin) to develop a thermal curable bio-based epoxy system. The thermal behaviors of the EPO, epoxy blends (EB), and bio-based epoxy blends (EB/EPO) were characterized using differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMT) and thermo-mechanical analysis (TM). The glass transition temperature (T _g) and storage modulus (E′) of the EB/EPO system was reduced with the increasing of the EPO loading. This is attributed to the plasticizing effect of the EPO. It was found that epoxy blends with higher loading of EPO possessed higher coefficient of thermal expansion (CTE) and tanδ value. This is due to the increase of the free volume and chain flexibility in the three-dimensional network of the epoxy blends. The internal thermal stresses of the EB/EPO were decreased as the increasing loading of EPO, owing to the reduction of crosslink density, modulus of elasticity, and T _g in the epoxy blends.     

Mechanical behavior of polyester polymer concrete under low strain rate loading conditions

Polymer concrete (PC) has superior mechanical properties in comparison with cement concrete. In this research, the mechanical behavior of polyester polymer concrete (PPC) and its polyester resin were studied at different loading rates. Special specimens for testing the PPC and the polyester resin under low strain rate loading conditions were fabricated. Experiments were performed under different strain rates, from 0.00033 to 0.15 s⁻¹, and results for the PPC and the polyester resin were compared. Furthermore, the influence of strain rate on the mechanical response of the neat polyester and the PPC was investigated. The results show a maximum 40% increase in tensile strength of the neat polyester, while the elastic modulus does not change significantly. The compressive strength of the PPC increases by 25%. These results show that the mechanical behavior of the polyester resin and its PC is extremely sensitive to the strain rate.     

IFSS, TG, FT-IR spectra of impregnated sugar palm (Arenga pinnata) fibres and mechanical properties of their composites

This study aimed to investigate the effect of resin impregnation on the interfacial shear strength (IFSS), thermogravimetric (TG) and fourier transform infrared (FT-IR) of sugar palm (Arenga pinnata) fibres. In addition, the effect of resin impregnation on the mechanical properties of sugar palm fibre reinforced unsaturated polyester (UP) composites was also studied. The fibres were impregnated with UP via vacuum resin impregnation process at a pressure of 600 mmHg for 5 min. Composites of 10, 20, 30, 40 and 50 % fibre loadings were fabricated and tested for tensile and flexural properties. It was observed that the impregnation process caused the fibres to be enclosed by UP resin and this gave a strong influence to the increase of its interfacial bonding by the increase of its IFSS from single fibre pull-out test. It was also observed with TG and FT-IR spectra that the impregnated fibre had lower moisture uptake than the control and there was no significant increase in thermal stability of the impregnated fibre. The sequence of fibre decomposition started from the evaporation of moisture, hemicelluloses, cellulose, lignin and finally ash content and the presence of these components were proven by FT-IR spectra. For the composite specimens, due to the high interfacial bonding of the impregnated fibre and the matrix, the impregnated composites showed consistently higher tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus and toughness than the control samples. It was also observed that 30 % fibre loading gave optimum properties.     

The effect of monolithic zirconia thickness on the degree of conversion of dental resin cements: ATR-FTIR spectroscopic analysis

The purpose of this study was to evaluate the effect of monolithic zirconia thickness on degree of conversion (DC) of different resin cements. Five groups (1 mm, 1.5 mm, 2 mm monolithic zirconia, veneered zirconia substructure, and lithium disilicate) of disk-shaped ceramic specimens (14 mm in diameter) were prepared (n = 6). Three dental resin cements (Variolink II light-cured, Variolink II dual-cured and Zirconite dual-cured) were tested to evaluate their DC under each ceramic group. FTIR spectra were recorded using Attenuated Total Reflectance-Fourier Transform Infrared Spectrometer (ATR-FTIR). The DC% was calculated by ratio of infrared absorbance values of aliphatic and aromatic peaks for uncured and cured states. Data were statistically analyzed by Analysis of Variance (ANOVA) and post hoc Tukey tests (a = 0.05). DC of dental resin cement specimens under monolithic zirconia decreased with increasing thickness. For Variolink II light-cured cement, the highest DC found under lithium disilicate and the lowest DC observed under veneered zirconia specimens. Zirconite which is recommended for cementation of zirconia revealed the highest DC when polymerized under monolithic or veneered zirconia. Under lithium disilicate specimens, DC of Zirconite was similar with light-cured resin cement.     

High rate test method for fiber-matrix interface characterization

A new test method to directly characterize fiber-matrix interface properties under high rate of loading has been developed. A tensile Hopkinson bar with a modified incident bar is used to load a microdroplet test specimen. Numerical simulations were carried out to design the test specimen geometry and validate data reduction procedures for the dynamic interface experiments. Stress wave propagation in an S-2 Glass/Epoxy microdroplet specimen was studied with different droplet sizes (100 μm–200 μm) and fiber gage lengths (2 mm–6 mm). Simulation results indicate that dynamic equilibrium can be maintained up to a displacement rate of 10 m/s. Dynamic microdroplet experiments were conducted at a displacement rate of 1 m/s on S-2 glass/epoxy interface. Experimental results and post-failure inspection of the fiber matrix interface showed that the new test method is effective in measuring high rate interface properties of composites.     

Thermo-mechanical characterisation of in-plane properties for CSM E-glass epoxy polymer composite materials – Part 2: Young's modulus

The in-plane Young's modulus of a CSM E-glass/epoxy material is characterised through the use of dynamic mechanical analysis (DMA). The measured data is used to generate material models which describe the property behaviour as a function of conversion and temperature. Gelation of the epoxy resin plays a major role in the modulus development and is measured directly on the glass/epoxy material. The Young's modulus is described through a bi-functional model including the liquid/solid transition of the material. The evolution of Young's modulus is modelled by decoupling modulus increments caused by time and temperature, and is graphically illustrated through a Modulus-Temperature-Transformation (MTT) diagram. Based on the established material models presented in this paper and models in Part-1, it is feasible to assess residual stresses and shape distortions of composite parts made from this glass/epoxy material.     

Equilibrium,kinetics and thermodynamics studies of Cd sorption onto a dithizone-impregnated Amberchrom CG-300m polymer resin

Amberchrom CG-300m, a styrene acrylic ester polymer resin, was studied for the first time as sorbent for metal ion sorption in a solid-phase extraction system. The polymer sorbent was modified via impregnation with dithizone to improve its efficiency. Efficiency of the modified sorbent improved by more than 47%. The loading capacity of the resin is 3.2 mg dithizone per gram of sorbent. The mechanisms of Cd(II) sorption from aqueous solutions are presented. Capacity of the modified resin for Cd(II) was investigated in batch experiments as a function of pH, initial metal ion concentration, temperature and time. Maximum capacity of 0.551 mg Cd(II) per gram of sorbent was achieved. The dimensionless separation factor, 0 < R_L < 1, associated with the Langmuir isotherm (at T = 294 K) signifies sorption of Cd(II) was favorable, as do negative values of free energy of sorption (ΔG) at temperatures exceeding 293 K. Sorption was endothermic (ΔH > 0) while ΔS > 0 reflects the affinity of the sorbent towards Cd(II). The pseudo-second order model proved to be the best fit model for Cd(II) sorption kinetics data. Particle-diffusion models suggest sorption follows film as well as pore diffusion mechanisms.     

Comparison of Fracture Load of the Four Translucent Zirconia Crowns

Recently, translucent zirconia has become the most prevalent material used as a restorative material. This study aimed to compare the crown fracture load of the four most common different translucent zirconia brands available in the market at 1.5 mm thickness. Standardized tooth preparations for a full ceramic crown were designed digitally with software (AutoCAD) by placing a 1.0 mm chamfer margin and 1.5 mm occluso-cervical curvature for the crown sample manufacturing. Stylized crowns were chosen to control the thickness of the crown. The axial and occlusal thickness were standardized to 1.5 mm thickness except at the central pit, which was 1.3 mm thick. The STL file for the tooth dies was prepared using software (3Shape TRIOS^® Patient Monitoring, Copenhagen, Denmark). The tooth dies were printed with a resin material (NextDent Model 2.0, Vertex-Dental B.V., Soesterberg, The Netherlands) using a 3D printing software (3D Sprint^® Client Version 3.0.0.2494) from a 3D printer (NextDent™ 5100, Vertex-Dental B.V., Soesterberg, The Netherlands). The printing layer thickness was 50 µm. Then, a total of twenty-eight (N = 28) stylized crowns were milled out of AmannGirrbach (Amann Girrbach GmbH, Pforzheim, Germany) (n = 7), Cercon HT (Dentsply Sirona, Bensheim, Germany) (n = 7), Cercon XT (Dentsply Sirona, Bensheim, Germany) (n = 7), and Vita YZ XT (Zahnfabrik, Bäd Sackingen, Germany) (n = 7). Following sintering the crowns, sandblasting was performed and they were bonded to the tooth dies with the resin cement (RelyX U-200, 3M ESPE, Seefeld, Germany) and permitted to self-cure under finger pressure for 6 min. The crowns were loaded on the occlusal surface in a universal testing machine (MTS Centurion) with a stainless-steel ball indenter (7 mm radius) with a loading rate of 1 mm/min to contact the stylized crowns on each of the four cusps until failure. A rubber sheet (1.5 mm thickness) was positioned between the crown and indenter, which helped with the load distribution. Statistical analysis was done using SPSS version 20 (IBM Company, Chicago, USA). The fracture loads were analyzed using Dunnett’s T3 test, and the number of cracks was analyzed using the Mann–Whitney U test among the groups. The significant level was set at p value = 0.05. The mean fracture loads were 3086.54 ± 441.74 N, 4804.94 ± 70.12 N, 3317.76 ± 199.80 N, and 2921.87 ± 349.67 N for AmannGirrbac, Cercon HT, Cercon XT, and Vita YZ XT, respectively. The mean fracture loads for the surfaces with the greatest number of cracks (excluding the occlusal surfaces) were on the lingual surface for AmannGirrbach and Cercon HT, on the distal and mesial for Cercon XT, and on the buccal for Vita YZ XT. We found that the AmannGirrbach had the most overall cracks. Cercon XT had the greatest number of occlusal cracks and appeared to be the most shattered. Cercon HT had the least number of cracks. In conclusion, Cercon HT presented the best strength properties, the highest fracture load, and no visible cracks. AmannGirrbach presented the lowest strength properties.     

Designing a phthalonitrile/benzoxazine blend for the advanced GFRP composite materials

High performance resin must be used in the high performance glass fiber-reinforced plastic(GFRP) composites, but it is sometimes difficult to balance the processabilities and the final properties in the design of advanced thermoset GFRP composites. In this study, a phthalonitrile/benzoxazine(PPN/BZ) blend with excellent processability has been designed and applied in the GFRP composite materials. PPN/BZ blend with good solubility, low melt viscosity, appropriate gel condition and low-temperature curing behavior could enable their GFRP composite preparation with the prepreg-laminate method under a relatively mild condition. The resulted PPN/BZ GFRP composites exhibit excellent mechanical properties with flexural strength over 700 MPa and flexural modulus more than 19 GPa. Fracture surface morphologies of the PPN/BZ GFRP composites show that the interfacial adhesion between resin and GF is improved. The temperatures at weight loss 5%(T_(5%)) and char residue at 800 °C of all PPN/BZ GFRP composites are over 435 °C and 65% respectively. PPN/BZ GFRP composites with high performance characteristics may find applications under some critical circumstances with requirements of high mechanical properties and high service temperatures.     

Utilization of waste tire rubber in hybrid plywood composite panel

The aim of this work was to use waste tire rubber (WTR) in the middle layer of hybrid plywood materials. The effects of four variable parameters, namely, WTR contents (430 and 720 g), resin contents (120 and 160 g/m²), hot pressing (single‐stage and two‐stage), and arrangements of veneer layers on the mechanical, physical, and acoustical properties, were studied. Beech (Fagus orientalis) and alder (Alnus glutinosa) veneers having 1.8‐mm thickness were used in the production of hybrid plywood panels. Rubber layers of 3‐ and 5‐mm thickness were used in the middle layer of plywood samples. To produce plywood panels, single‐stage and two‐stage hot‐pressing processes were used. Bonding of wood layers was performed using 120 and 160 g/m² urea‐formaldehyde resins, and to form the rubber layers and bond them to wood layers, methylene diisocyanate resin (150 g/m²) was used. Overall trend showed that with the increase in rubber content, the physical properties (water absorption, thickness swelling, and sound absorption) of the manufactured panels were improved, while the mechanical properties (modulus of rapture, modulus of elasticity, and impact strength) of the panels were reduced. Both physical and mechanical performances of plywood panels were improved with increase in resin content. An increase in the WTR content in plywood improved the composite's acoustical property. The production process of the wood/rubber plywood did not significantly affect their properties. The order of improvement in the physical properties of the panels is rubber content > resin content > arrangement of layers > pressing process. Copyright © 2015 John Wiley & Sons, Ltd.     

The comparison of alkanolamide and silane coupling agent on the properties of silica-filled natural rubber (SMR-L) compounds

Alkanolamide (ALK) and Aminopropyltriethoxy Silane (APTES) were incorporated separately into silica-filled SMR-L compounds at 1.0, 3.0, 5.0 and 7.0 phr. It was found that compounds with both ALK and APTES exhibited cure enhancement, better filler dispersion and greater rubber-filler interaction. Both additives also produced modulus and tensile enhancements in the silica-filled SMR-L compounds, especially up to a 5.0 phr loading. At a similar loading, ALK exhibited higher reinforcing efficiency of silica than APTES.     

Analysis of the area of material really tested by TMA

Deformation distribution within the specimen beneath the thermomechanical analysis (TMA) probe, found by using the finite element method (FEM), depends mainly on penetration depth, specimen thickness and diameter as well as on radius of the probe tip when the Poisson’s ratio influences it just slightly. For standard radius of the tip R_o=1 mm, most deformation is distributed in a material layer up to 0.5 mm thick independently on elastic modulus of a polymer at a glassy state. It is caused by the fact that maximal penetration depth for the polymers usually equals to about 0.05 mm. Because of this, the contact surface area is less than 0.17 mm² for the standard radius of the tip. This evidences that predominantly the specimen volume equal to  mm² (depth×area) is tested by the TMA at compression mode. For R_o=5 mm is tested the layer 2.5 mm thick. This makes possible to evaluate the material properties in the zone of different thickness depending on radius of the tip.     

Electrical properties and conductive mechanisms of immiscible polypropylene/Novolac blends filled with carbon black

Carbon black (CB)-filled immisicible thermoplastic/thermosetting polymer blends consisting of polypropylene (PP) and Novolac resin were reported in this paper. The PP/Novolac/CB blends with varied compositions and different processing sequences were prepared by melt-mixing method. The CB distribution, conductive mechanism and the relationship between morphology and electrical properties of the PP/Novolac/CB blends were investigated. Scanning electron microscopy (SEM), optical microscopy and extraction experiment results showed that in PP/Novolac blends CB particles preferentially localized in the Novolac phase, indicating CB has a good affinity with Novolac resin. The incorporation of CB changed the spherical particles of the dispersed Novolac phase into elongated structure. With increasing Novolac content, the elongation deformation of Novolac phase became more obvious and eventually the blends developed into co-continuous structure, which form double percolation and decrease the percolation threshold. When CB was initially blended with PP and followed by the addition of Novolac resin, the partial migration of CB from PP to the Novolac phase was possibly occurred. The addition of Novolac to PP evidently increases the storage modulus G′, loss modulus G″ and complex viscosity η^∗. The addition of CB to PP/Novolac blends further increase η^∗, and it increases with increasing CB loading, which was related to the change of composite morphology.     

Effect of strain rate on the dynamic tensile behaviour of UHMWPE fibre laminates

Ultra-high molecular weight polyethylene (UHMWPE) fibre has great potential for strengthening structures against impact or blast loads. A quantitative characterization of the mechanical properties of UHMWPE fibres at varying strain rates is necessary to achieve reliable structural design. Quasi-static and high-speed tensile tests were performed to investigate the unidirectional tensile properties of UHMWPE fibre laminates over a wide range of strain rates from 0.0013 to 163.78 s⁻¹. Quasi-static tensile tests of UHMWPE fibre laminates were conducted at thicknesses ranging from 1.76 mm to 5.19 mm. Weibull analysis was conducted to investigate the scatter of the test data. The failure mechanism and modes of the UHMWPE fibre laminates observed during the test are discussed. The test results indicate that the mechanical properties of the UHMWPE fibre laminate are not sensitive to thickness, whereas the strength and the modulus of elasticity increase with strain rate. It is concluded that the distinct failure modes at low and high strain rates partially contribute to the tensile strength of the UHMWPE fibre laminates. A series of empirical formulae for the dynamic increase factor (DIF) of the material strength and modulus of elasticity are also derived for better representation of the effect of strain rate on the mechanical properties of UHMWPE fibre laminates.     

Chromatographic separation of americium from europium using bis-2,6-(5,6,7,8-tetrahydro-5,9,9-trimethyl-5,8-methano-1,2,4-benzotriazin-3-yl) pyridine

The separation of americium(III) from europium(III) was achieved utilizing a bis-2,6-(5,6,7,8-tetrahydro-5,9,9-trimethyl-5,8-methano-1,2,4-benzotriazin-3-yl) pyridine (CA-BTP) chromatographic resin. The extraction chromatographic materials were prepared using various concentrations of CA-BTP. This new, hydrolytically stable extractant was impregnated on an inert polymeric support at 40% loading. The uptake of Am(III) and Eu(III) by this material from 0.1 to 4.0 M aqueous HNO₃ solutions was measured. The resulting dry weight distribution ratios, D _w , indicated a strong preference for Am(III) with little affinity for Eu(III). These results are similar to recently reported solvent extraction studies indicating a maximum uptake of Am(III) in the 0.5–1.0 M HNO₃ range. The resin preparation, performance, and characterization of the Am/Eu separation are reported herein.

     

Structural and electronic properties of zinc blende BxGa1−xN nitrides

First principles total energy calculations were carried out to investigate structural and electronic properties of zinc blende GaN, BN and B_xGa_1?xN solid solutions. We have calculated lattice parameters, bulk modulus, pressure derivative and B_xGa_1?xN band gap energy for zinc blende-type crystals of the compositions x = 0, 0.25, 0.5, 0.75, 1. Discussions will be given in comparison with results obtained with other available theoretical and experimental results.     

Mechanical Analysis of Bio Nanocomposite Prepared from Luffa cylindrica

Luffa cylindrica (LC), a tropical vegetal product, consists of highly vascular system. It has been modified by calcium phosphate and calcium carbonate separately to produce composites of Ca-salts. The modified form of LC has been reinforced with novolac resin at 30 °C to provide cross linked polymer composites. The composites have been further sonicated at 40 °C for 1 h to produce bio nano composites. The final yield is more than 80% of the raw materials used. The physical and chemical analysis of the composites have been done. Incorporation of resin in to the inner fiber surface of LC which is rich in cellulose is confirmed from ultra-violet spectroscopy (UV), and Fourier transform infrared (FTIR) analysis. Thermal studies of the composites done in an inert atmosphere reveals that the composites decompose within a temperature range of 250 - 550 °C. The tensile parameters such as maximum stress, Young's modulus and yield strength were measured. The compressive and flexural strength of the LC fiber- reinforced composites were also studied by varying the weight of fiber in the resin.     

Long-term behavior of GFRP pipes: Optimizing the distribution of failure points during testing

The certification of glass-fiber reinforced plastic (GFRP) piping systems is regulated by normative standards in which test series of 10,000 h are needed to predict the residual property of the expected life (normally, 50 years). In this paper, optimization of statistical distribution of the test is proposed. This system involves using orthogonal design and test schemes lasting under 10,000 h. Experimental results for long-term ring-bending strain (S_b) of GFRP pipes from the standard test procedure indicated that this system is practical and effective. The estimation error when using the proposed method was consistently less than 8% if compared to the standard method.