Mechanical properties of polymer‐blend nanocomposites with organoclays: Polystyrene/ABS and high impact polystyrene/ABS

Thirty‐three polystyrene (PS)/acrylonitrile‐butadiene‐styrene (ABS) and high impact PS/ABS polymer blends with organoclay and copolymer additives were prepared by melt processing using different mixing sequences in order to test the putative capability of clay to perform a compatibilizing role in polymer blends. In general, the addition of clay increased the tensile modulus and had little effect on tensile strength. For the blends studied in this work, the addition of organoclays caused a catastrophic reduction in impact strength, a critical property for commercial viability. The polymer‐blend nanocomposites adopted a structure similar to that for ABS/clay nanocomposites as determined by X‐ray diffraction and transmission electron microscopy. It is suggested that clay reinforcement inhibits energy absorption by craze formation and shear yielding at high strain rates. Simultaneous mixing of the three components provided nanocomposites with superior elongation and energy to failure compared to sequential mixing. The clay pre‐treated with a benzyl‐containing surfactant gave the best overall properties among the various organoclays tested and of the two clay contents studied 4 wt % was preferred over 8 wt % addition. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Degradation of poly(ethylene terephthalate)/clay nanocomposites during melt extrusion: Effect of clay catalysis and chain extension

Organoclays with various contents of hydroxyl groups and absorbed ammonium were prepared and compounded with poly(ethylene terephthalate) (PET), forming PET/clay nanocomposites via melt extrusion. Dilute solution viscosity techniques were used to evaluate the level of molecular weight of PET/clay nanocomposites. Actually, a significant reduction in PET molecular weight was observed. The level of degradation depended on both the clay structure and surfactant chemistry in organoclays. The composites, based on clay with larger amount of hydroxyl groups on the edge of clay platelets, experienced much more degradation, because the hydroxyl groups acted as Brønsted acidic sites to accelerate polymer degradation. Furthermore, organoclays with different amounts of absorbed ammonium led to different extents of polymer degradation, depending upon the acidic sites produced by the Hofmann elimination reaction of ammonium. In addition, the composite with better clay dispersion state, which was considered as an increasing amount of clay surface and ammonium exposed to the PET matrix, experienced polymer degradation more seriously. To compensate for polymer degradation during melt extrusion, pyromellitic dianhydride (PMDA) was used as chain extender to increase the intrinsic viscosity of polymer matrix; more importantly, the addition of PMDA had little influence on the clay exfoliation state in PET/clay nanocomposites.     

Effect of Organoclay Mixture on the Rheological Properties of ABS-Clay Nanocomposites

Summary: In this work, poly(acrylonitrile-butadiene-styrene) (ABS) and different organically modified montmorillonite clay nanocomposites were prepared by melt intercalation in a co-rotating twin screw extruder. The influence of the screw torque during processing and of the mixture of the modified organoclays in the intercalation/exfoliation of the clay in the polymeric matrix was evaluated through low angle X-ray diffraction range and capillary and parallel plate-plate rheometry.     

Thermal decomposition of various alkyl onium organoclays: Effect on polyethylene terephthalate nanocomposites' properties

The thermal stability of organically modified layered silicates is determinant for processing polymer nanocomposites and is believed to play a key role on their properties. In this work, alkyl phosphonium, alkyl pyridinium and dialkyl imidazolium surfactants were used as intercalating agents for the preparation of highly thermally stable organophilic montmorillonites. The thermal decomposition of the surfactants and of their organoclays was studied by combined thermogravimetric analysis (TGA) and mass spectroscopy (MS), which allowed the identification of specific volatile compounds issued from the degradation. In order to investigate the influence of the thermal decomposition of the intercalating agent during processing, the various organoclays were incorporated in a polyethylene terephthalate (PET) matrix. The color of the nanocomposites was significantly affected by the thermal decomposition of the intercalating agent. In the case of the alkyl pyridinium modified clay, the degradation of the intercalating agent during processing was found to alter the clay dispersion. Finally, the crystallization was analyzed by differential scanning calorimetric (DSC) analysis and polarized optical microscopy (POM): it was demonstrated that the kinetics of nucleation and growth is not only affected by the dispersion state of the clay, but also depends on the clay/polymer interface properties, and therefore on the nature of the intercalating agent.     

环氧/粘土纳米复合材料的形成机理与性能

粘土／聚合物纳米复合材料由于具有优良的物理力学性能和特殊功能而倍受关注。实验证明,粘土也很容易被环氧树脂插层,并在固化过程中剥离,得到纳米复合材料。本文重点综述了粘土／环氧纳米复合材料的形成机理,结构形态和力学性能,并对该类材料的应用前景进行了展望。     

Thermal decomposition of polymer mixtures of PVC,PET and ABS containing brominated flame retardant: Formation of chlorinated and brominated organic compounds

The thermal decomposition of various mixtures of acrylonitrile butadiene styrene copolymer (ABS), ABS containing brominated epoxy resin flame retardant and Sb₂O₃, poly(ethylene terephthalate) (PET) and poly(vinyl chloride) (PVC) has been studied in order to clarify the reactions between the components of mixed polymers. More than 40 halogen-containing molecules have been identified among the pyrolysis products of mixed samples. Brominated and chlorinated aromatic esters were detected from the mixtures containing PET and halogen-containing polymers. A series of chlorinated, brominated and mixed chlorinated and brominated phenols and bisphenol A molecules have been identified among the pyrolysis products of polymer mixtures containing flame retarded ABS and PVC. It was established that the decomposition rate curves (DTG) of the mixtures were not simple superpositions of the individual components indicating interactions between the decomposition reactions of the polymer components. The maximal rate of thermal decomposition of both ABS and PET decreases significantly if the mixture contains brominated epoxy flame retardant and Sb₂O₃ synergist. The dehydrochlorination rate of PVC is enhanced in the presence of ABS or PET.     

Nanocomposites of polyurethane with various organoclays: Thermomechanical properties,morphology, and gas permeability*

The properties of polyurethane (PU) nanocomposites with three different organoclays were compared in terms of their thermal stabilities, mechanical properties, morphologies, and gas permeabilities. Hexadecylamine–montmorillonite, dodecyltrimethyl ammonium–montmorillonite, and Cloisite 25A were used as organoclays for making PU hybrid films. The properties were examined as a function of the organoclay content in a matrix polymer. Transmission electron microscopy photographs showed that most clay layers were dispersed homogeneously into the matrix polymer on the nanoscale, although some particles of clay were agglomerated. Moreover, the addition of only a small amount of organoclay was enough to improve the thermal stabilities and mechanical properties of PU hybrid films, whereas gas permeability was reduced. Even polymers with low organoclay contents (3–4 wt %) showed much higher strength and modulus values than pure PU. Gas permeability was reduced linearly with an increasing amount of organoclay in the PU matrix. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 670–677, 2002; DOI 10.1002/polb.10124     

The interlayer swelling and molecular packing in organoclays

Understanding the interlayer swelling and molecular packing in organoclays is important to the formation and design of polymer nanocomposites. This paper presents recent experimental and molecular simulation studies on a variety of organoclays that show a linear relationship between the increase of d-spacing and the mass ratio between organic and clay. A denser molecular packing is observed in organoclays containing surfactants with hydroxyl-ethyl units. Moreover, our simulation results show that the head (nitrogen) groups are essentially tethered to the clay surface while the long hydrocarbon chains tend to adopt a layering structure with disordered conformation, which contrasts with the previous assumptions of either the chains lying parallel to the clay surface or being tilted at rather precise angles.     

ABS/clay nanocomposites obtained by a solution technique: Influence of clay organic modifiers

Acrylonitrile-butadiene-styrene (ABS) polymer/clay nanocomposites were produced using an intercalation-adsorption technique from polymer in solution: polymer/clay suspensions were subjected to ultrasonic processing to increase the effectiveness of mixing. Several kinds of organically modified layered silicates (OMLS) were used to understand the influence of the surfactant nature on the intercalation-exfoliation mechanism. We show that only imidazolium-treated montmorillonite (DMHDIM-MMT) is stable at the processing temperature of 200 °C, used for hot-pressing, whereas alkyl-ammonium modified clays show significant degradation.The morphology of ABS based polymer nanocomposites prepared in this work was characterized by means of wide angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM). Dynamic-mechanical analysis (DMA) was used to determine the storage modulus and damping coefficient as a function of temperature, and to investigate the correlations between mechanical properties and morphology of the nanocomposites. The thermal stability was assessed by means of thermogravimetric analysis (TGA). DMA and TGA show that the nanocomposites based on imidazolium-modified clay out-perform the nanocomposites based on quaternary-ammonium-modified clays in terms of mechanical properties and thermal stability.     

聚合物基粘土纳米复合材料的流变行为研究

聚合物基粘土纳米复合材料具有与常规颗粒填充体系类似的流变特性 :在整个频率范围内 ,储能模量和损耗模量均随粘土含量的增加而变高 ,其频率依赖性会表现出非未端行为 :且当粘土含量超过临界值以后 ,储能模量会在低频区表现出似固体的平台发展。但与之不同的是前者在低粘土含量的条件下 (<10 % (wt) )就会表现出似固体行为或非末端行为。这些流变特性还会受到粘土的径厚比、化学特性、聚合物基体的分子结构参数和粘土与基体间的相互作用强度等因素的影响。聚合物基粘土纳米复合材料的流变行为是与其微观结构的形成和演化以及聚合物分子链在特定环境下的粘弹松弛过程紧密联系在一起的。本文综述了插层型、剥离型和聚合物分子链一端受限剥离型聚合物基粘土纳米复合材料在力场作用下的流变特性和粘弹松弛机理方面的研究进展。     

Polymer Layered Silicate/Carbon Nanotube Nanocomposites: Morphological and Rheological Properties

Morphological and rheological properties of new ternary nanocomposites based on ethylene vinyl acetate copolymers (EVA), commercial organo-modified clays (organoclays) and purified multi-walled carbon nanotubes (MWNTs), prepared via direct melt blending, have been evaluated. For sake of comparison, the corresponding binary compositions, i.e., EVA filled with either organoclays or MWNTs, have been investigated as well. While extensive exfoliation can be observed for binary EVA/clay nanocomposites, the addition of MWNTs appears to limit clay exfoliation. Rheological properties show that both clay and MWNTs increase the elastic modulus of the nanocomposites, reflecting the high degree of nanoparticle interconnectivity that can be found in these materials.     

Effect of exfoliation medium on the morphology of multi-layer graphene oxide and its importance for Poly(Ethylene terephthalate) based nanocomposites

Poly(ethylene terephthalate) (PET)/multi-layer graphene oxide (mGO) nanocomposites were produced using the melt compounding technique, with the aid of a twin-screw extruder. The main goal was to investigate the effect of different exfoliation media on the morphology of graphene oxide and its effects, mainly on the mechanical performance of PET/mGO based polymer nanocomposites. Two different exfoliation media (water and ethanol) were used for the mGO synthesis. Based on each medium, nanocomposites with three different mGO contents (0.05 wt%, 0.1 wt%, and 0.3 wt%) were produced. When exfoliated in water, mGO sheets present larger lateral dimensions, i.e., higher surface area available to interact with polymer chains. All nanocomposites presented similar crystallinity, but with a slight increase related to the neat PET, indicating the nucleating effect of mGO. A theoretical model was used to predict the nanocomposites elastic modulus, justifying the experimental results. The biggest mechanical improvement was presented by a composite with low content of water-exfoliated mGO (0.1 wt%). The polymer tensile strength, strain at break, and toughness were improved by 19%, 238% and 590%, respectively. A significant reduction in the polymer dissipation factor (tanδ) with mGO content was also verified, indicating some confinement of polymeric chains due to interactions with the mGO sheets. The different surface fracture mechanisms presented by the nanocomposite with 0.1 wt% water-exfoliated mGO were verified, in which a good interface allowed greater release of strain energy. The XR-MT data confirmed that differences in mGO morphology can sensitively affect the final composite properties, characterising it as the driving force for mechanical improvements. Therefore, a melt compounded PET/graphene derivative composite is presented, exhibiting more promising results than what is already reported by solution mixed and in-situ polymerised composites. It was possible due to the strategic processing route utilised, in which the exfoliated mGO was pre-mixed with the polymer powder using the SSD technique.     

PET-SWNT nanocomposites through ultrasound assisted dissolution-evaporation

Poly(ethylene terephthalate) (PET) based nanocomposites have been prepared with single walled carbon nanotubes (SWNTs) through an ultrasound assisted dissolution-evaporation method. Differential scanning calorimetry studies showed that SWNTs nucleate crystallization in PET at weight fractions as low as 0.3%, as the nanocomposite melt crystallized during cooling at temperature 24 °C higher than neat PET of identical molecular weight. Isothermal crystallization studies also revealed that SWNTs significantly accelerate the crystallization process. Mechanical properties of the PET-SWNT nanocomposites improved as compared to neat PET indicating the effective reinforcement provided by nanotubes in the polymer matrix. Electrical conductivity measurements on the nanocomposite films showed that SWNTs at concentrations exceeding 1 wt% in the PET matrix result in electrical percolation. Comparison of crystallization, conductivity and transmission electron microscopy studies revealed that ultrasound assisted dissolution-evaporation method enables more effective dispersion of SWNTs in the PET matrix as compared to the melt compounding method.     

Effect of the type of alkylammonium ion clay modifier on the structure and thermal/mechanical properties of glassy and rubbery epoxy-clay nanocomposites

Glassy and rubbery epoxy-clay nanocomposites were synthesized by using various montmorillonite organoclays in order to investigate and compare the effect of the type of alkylammonium ion clay modifier on the structure and properties of the nanocomposites. The organoclays studied were the Nanomer I.28E and I.30E and the Cloisite C10A, C15A and C20A. The functionality (acidity), size and shape of backbone chain, hydrophobicity and polarity were the varying parameters of the organic modifiers that were correlated to the ability of the organoclays to form highly intercalated or exfoliated nanocomposites and to the changes observed in the mechanical (tensile measurements), thermo-mechanical (DMA) and thermal (TGA) properties of the epoxy nanocomposites. The primary alkylammonium ion modifiers with reactive/acidic hydrogen atoms, compared to the quaternary octadecyl, dihydrogenated tallow and benzyl-substituted hydrogenated tallow ammonium ions, were the most effective for the formation of exfoliated clay glassy and rubbery epoxy nanocomposites which exhibited improved properties compared to the pristine epoxy polymers.     

Evaluation of the thermal degradation of PC/ABS/montmorillonite nanocomposites

Polycarbonate (PC)/acrylonitrile‐butadiene‐styrene (ABS) polymer alloy/montmorillonite (MMT) nanocomposites were prepared using a direct melt intercalation technique. The pyrolytic degradation and the thermo‐oxidative degradation of the polymer alloy and the nanocomposites were studied by thermogravimetric analysis (TGA). The kinetic evaluations were performed by the model‐free kinetic analysis and the multivariate non‐linear regression. Apparent kinetic parameters for the overall degradation were calculated. The results show that PC/ABS/MMT nanocomposites have high thermal stability and low flammability. Their pyrolytic degradation and the thermo‐oxidative degradation model are different. The pyrolytic degradation reaction of the polymer is a two‐step parallel reaction model: nth‐order reaction model, and ath‐degree autocatalytic reaction with an nth‐order reaction autocatalytic reaction, whereas the thermal oxidative degradation reaction of the polymer is a two‐step following reaction model: A → B → C of nth‐order reaction model, and autocatalytic reaction model. Copyright © 2005 John Wiley & Sons, Ltd.     

Polymer Nanocomposites from Organoclays: Structure and Properties

Summary: Polymer nanocomposites formed from organically modified montmorillonite offer the promise of greatly improved properties over those of the matrix polymer, provided the organoclay can be dispersed, or exfoliated, into the polymer matrix to generate high aspect ratio particles. The exfoliation of organoclays in two series of ethylene-based polymers, ethylene-vinyl acetate copolymers and sodium ionomers of ethylene-methyacrylic acid copolymers, is described along with the properties of these nanocomposites.     

Microstructure,electrical, and electromagnetic interference shielding properties of carbon nanotube/acrylonitrile–butadiene–styrene nanocomposites

Processing, electrical, and electromagnetic interference (EMI) shielding behaviors of carbon nanotube (CNT)/acrylonitrile–butadiene–styrene (ABS) nanocomposites were studied as function of CNT concentration. The nanocomposites were prepared by melt mixing followed by compression molding. The selective and good level of dispersion of CNT in the styrene–acrylonitrile section of the ABS polymer was found to create conductive networks in the ABS matrix at a nanofiller loading of 0.75 wt %. At this nanofiller loading, the nanocomposite electrical conductivity was 10^?5 S/m. This conductivity makes the nanocomposite suitable for electrostatic discharge protection applications. The EMI shielding effectiveness of the nanocomposites increased with the increase in nanofiller concentration. In the 100–1500 MHz frequency range, 1.1 mm thick plates made of ABS nanocomposite filled with 5 wt % CNT exhibit an EMI shielding effectiveness of 24 dB. At this shielding level, the nanocomposite is suitable for a broad range of applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Thermal and mechanical properties of syndiotactic polystyrene/organoclay nanocomposites with different microstructures

The fabrication of syndiotactic polystyrene (sPS)/organoclay nanocomposite was conducted via a stepwise mixing process with poly(styrene‐co‐vinyloxazolin) (OPS), that is, melt intercalation of OPS into organoclay followed by blending with sPS. The microstructure of nanocomposite mainly depended on the arrangement type of the organic modifier in clay gallery. When organoclays that have a lateral bilayer arrangement were used, an exfoliated structure was obtained, whereas an intercalated structure was obtained when organoclay with a paraffinic monolayer arrangement were used. The thermal and mechanical properties of sPS nanocomposites were investigated in relation to their microstructures. From the thermograms of nonisothermal crystallization and melting, nanocomposites exhibited an enhanced overall crystallization rate but had less reduced crystallinity than a matrix polymer. Clay layers dispersed in a matrix polymer may serve as a nucleating agent and hinder the crystal growth of polymer chains. As a comparison of the two nanocomposites with different microstructures, because of the high degree of dispersion of its clay layer the exfoliated nanocomposite exhibited a faster crystallization rate and a lower degree of crystallinity than the intercalated one. Nanocomposites exhibited higher mechanical properties, such as strength and stiffness, than the matrix polymer as observed in the dynamic mechanical analysis and tensile tests. Exfoliated nanocomposites showed more enhanced mechanical properties than intercalated ones because of the uniformly dispersed clay layers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1685–1693, 2004     

Effect of Organoclays on Silicate Layer Structures and Thermal Stabilities of in-situ Polymerized Poly(D-lactide)/Clay Nanocomposites

Six kinds of organoclays were prepared through three kinds of polyols (PTMG, PEA and PCL) to investigate the effects of molecular weight and the chemical structure of organifiers. PTMG based organoclays showed higher ion-exchanged fraction than other organoclays and long chain organifier showed better efficiency in ion-exchanged fraction in the case of PTMG based organifiers. From WAXD and TEM analysis, it was confirmed that PTMG based organoclays formed partially exfoliated or fully exfoliated silicate layer structures. PDLA/clay nanocomposites were prepared by in-situ ring-opening polymerization of D-lactide with PTMG based organoclays as macro-initiators in the presence of equimolar Sn(Oct)₂/PPh₃ complex catalysts. The molecular weight of PDLA/clay nanocomposite decreased as increasing the feeding amount of organoclay because organoclay had hydroxyl terminal groups which can initiate the ring-opening polymerization of D-lactide. From TGA analysis, thermal stabilities of PDLA/clay nanocomposites improved with increasing organoclay content. From WAXD and TEM analysis, organoclay which was prepared by high molecular weight of PTMG based organifier was effective on the exfoliation of silicate layers in the in-situ polymerized PDLA/clay nanocomposite.     

Synthesis and characterization of a fire-retardant polyester: Copolymers of ethylene terephthalate and 2-carboxyethyl(phenylphosphinic) acid

This article describes the synthesis and characterization of a polymer-bound nonhalogen fire retardant (NHFR). The reactive fire retardant used in this study is 2-carboxyethyl(phenylphosphinic) acid (CEPP); the polymer is poly(ethylene terephthalate) (PET). Fire-retardant and other modifiers of polymer properties must be bound to the polymer for use in fiber, medical, and food contact applications. Copolymers containing very high levels of CEPP have been prepared. Although fire retardancy in PET is achieved at relatively low levels of CEPP, our ability to produce copolymers with high levels of phosphorous makes them very attractive as polymeric nonfugitive fire retardants for other polymers, such as polycarbonate, nylon, acrylonitrile–butadiene–styrene (ABS), poly(butylene terephthalate) (PBT), and various polymer blends. This article also describes NHFR polyester compositions containing 4,4′-biphenyl dicarboxylic acid and CEPP. It is shown that an increase in aromaticity gained by incorporating the 4,4′-biphenyl dicarboxylic acid leads to higher limiting oxygen index values. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3119–3128, 1999