Effect of thermal annealing of poly(3-octylthiophene) films covered stainless steel on corrosion properties

The effect of thermal annealing of poly(3-octylthiophene) (P3OT) coatings on the corrosion inhibition of stainless steel in an NaCl solution was investigated. P3OT was synthesized by direct oxidation of the 3-octylthiophene monomer with ferric chloride (FeCl₃) as oxidant. P3OT films were deposited by drop-casting technique onto 304 stainless steel electrode (304SS). 304SS coated with P3OT films were thermally annealed during 30 h at different temperatures (55°C, 80°C, and 100°C). The corrosion resistance of stainless steel coated with P3OT in 0.5 M NaCl aqueous solution at room temperature was investigated by using potentiodynamic polarization curves, linear polarization resistance, and electrochemical impedance spectroscopy. The results indicated that the thermal treatment at 80°C and 100°C of P3OT films improved the corrosion resistance of the stainless steel in NaCl solution; the speed of corrosion diminished in an order of magnitude with regard to the 304SS. In order to study the temperature effect in the morphology of the coatings before and after the corrosive environment and correlate it with corrosion protection, atomic force microscopy and scanning electron microscopy were used. Morphological study showed that when the films are heated, the grain size increased and a denser surface was obtained, which benefited the barrier properties of the film.     

高长径比管式反应器内壁SiO2与TiO2钝化层的原子层沉积制备及抗积碳性能

采用原子层沉积技术(ALD)在不锈钢微通道管式反应器内壁沉积二氧化硅(SiO₂)和二氧化钛(TiO₂)薄膜, 以抑制碳氢燃料热裂解过程中由于金属催化作用导致的结焦. 使用石英晶体微天平(QCM)测得SiO₂和TiO₂薄膜的生长速率分别为0.15 nm/周期和0.11 nm/周期, 因此可以通过改变沉积周期数精确控制钝化层的厚度. 在结焦实验中, 当钝化膜层较薄时, 其抗积碳钝化作用较弱; 随着钝化薄膜厚度的增加, 其钝化作用逐渐增强, 微通道反应器的运行寿命显著延长. 实验表明, TiO₂薄膜的抗积碳钝化性能普遍优于SiO₂薄膜. 沉积周期数为1000的TiO₂膜层具有最佳的抗积碳钝化效果, 能够使反应器的运行时间延长4~5倍.     

Pitting inhibition of stainless steel by surfactants: an electrochemical and surface chemical approach

Pitting corrosion of stainless steels causes tremendous damage in terms of material loss and resulting accidents. Organic surfactants have been tried as pitting inhibitors but the understanding of the inhibition mechanisms is mainly speculative. In the present study the inhibition of the pitting corrosion of 304 stainless steel by N-lauroylsarcosine sodium salt (NLS) in 0.1 M NaCl solutions at neutral pH was studied using an approach that combines surface chemical techniques with electrochemical ones. It was found that NLS increases the pitting resistance of 304 stainless steel, with possible complete inhibition at high NLS concentration (30 mM). Adsorption of NLS on 304 stainless steel particles was directly measured. NLS adsorbs significantly on 304 stainless steel with maximum adsorption density close to bilayer coverage. Electrophoretic mobility data for 304 stainless steel particles show that the surface of 304 stainless steel is negative in NaCl solution at neutral pH. The adsorption of NLS makes the interfacial charge even more negative. The relationship between pitting inhibition and adsorption density of NLS suggests that NLS does not adsorb preferentially on the pit nucleation sites and complete inhibition requires that the whole surface be covered completely by NLS. The inhibition mechanism of NLS is proposed to be due mainly to the blocking effect of a negatively charged NLS adsorption layer. This study shows that in addition to the adsorption amount of surfactant, interfacial charge also plays an important role in pitting inhibition.     

Role of the interaction between forming nanocrystals and glass surface on the structure and properties of ZnO-based films

The interaction between glass surface and forming nanocrystals plays the important role in the formation of thin ZnO coatings crystal structure. The comparative study of the crystal structure of thin ZnO-based films and powders having similar chemical compositions was performed with the use of SEM, XRD analysis, optical, and luminescent spectroscopy. The influence of different coatings parameters (chemical composition, thickness) on the spectroscopic and morphological properties of thin films and powders reveals the structural features of the interaction between forming ZnO nanocrystals and glass surface. ZnO–SnO₂ coatings and powders were prepared by liquid polymer-salt technique. This method provides the close contact between the coatings’ precursors with a surface of the glass during both the nucleation and the initial growth stage of forming oxide crystals. The interaction of nanocrystals and substrate surface is responsible for the texture formation in the ZnO films and determines some features of their optical properties.     

Study on the Corrosion Resistance of 304L Stainless Steel

304L is an austenitic stainless steel with very low carbon content, and is served as the application to the oxidizing media, however, its corrosion resistance is not satisfactory in reducing media. For example, the pitting corrosion occurred on 304L stainless steel tube, which had been mounted for one year, somewhere at the power station in die seashore of China. For this reason we have studied the corrosion behavior of 304L in some media and invented a novel surface treatment technique of stainless steel for extremely improving the corrosion resistance of 304L. The characteristics of the modified passive film on the steel were examined in this paper, and the corrosion resistance of treated 304L stainless steel was tested in our laboratory and the testing ground. The results are satisfactory.     

A study on the electrochemical polymerization, characterization, and corrosion protection of o-toluidine on steel

Poly(o-toluidine) (POT) coatings were electrochemically synthesized on 304 stainless steel using cyclic voltammetric method. These coatings were characterized by Fourier transform infrared spectroscopy, UV–vis absorption spectroscopy, and cyclic voltammetry. The corrosion performance of POT coating in aqueous 3 wt% sodium chloride was assessed by the electrochemical techniques such as open circuit potential measurements, potentiodynamic polarization technique, cyclic potentiodynamic polarization measurements, and electrochemical impedance spectroscopy. The results reveal that POT coating on 304 stainless steel prevents general and localized corrosion, and reduces the exchange current density almost by a factor of 45 than bare 304 stainless steel.     

Sol-Gel Deposition of ZrO2 Films in Air and in Oxygen-Free Atmospheres for Chemical Protection of 304 Stainless Steel: A Comparative Corrosion Study

ZrO₂ coatings for corrosion protection were deposited on 304 stainless steel by sol-gel method using zirconium propoxide as precursor and densified in air and in oxygen-free (argon or nitrogen) atmospheres. XRD and IR data of the films were practically independent of the atmosphere used in the densification step showing that the ceramic oxide is properly formed from the precursor. The corrosion behavior of the stainless steel substrate was studied by potentiodynamic polarization curves in the absence and the presence of ZrO₂ coatings prepared in air, argon or nitrogen. The coatings extended the lifetime of the material by a factor of almost eight in a very aggressive environment, independently of the preparation procedure. The possibility of depositing pure or mixed oxide films by sol-gel methods in the absence of additional oxygen will allow the preparation of specific coatings onto oxygen-reactive substrates.     

基于电化学噪声研究模拟海洋大气环境下304不锈钢的点蚀行为

基于电化学噪声技术建立了不锈钢海洋大气点蚀监测系统,利用该系统对处于干湿循环环境下不锈钢的点蚀行为进行监测. 使用时域谱图、时域统计、频域谱图和散粒噪声理论等分析方法对采集到的电化学噪声数据进行处理分析,并结合动电位极化法,形貌分析法共同研究不锈钢的点蚀行为. 研究结果表明,304不锈钢在模拟海洋大气环境下的点蚀行为分为钝化、亚稳态点蚀和稳态点蚀三个阶段. 在钝化阶段,电位电流噪声信号出现少量的同步异向波动,腐蚀事件发生频率高,平均电量低;在亚稳态点蚀阶段,电位电流噪声信号出现大量的同步同向波动,腐蚀事件发生频率降低,平均电量上升,通过扫描电镜观察蚀点;在稳态点蚀阶段,电位电流噪声信号不仅存在大量的同步同向波动,还出现了同步异向波动,腐蚀事件发生频率较低,平均电量大幅度上升,通过扫描电镜观察到电极表面出现小而浅的蚀点. 而动电位极化法可以证实304不锈钢点蚀的发生. 两种分析方法所得结果具有较好的一致性,证明该监测系统很好地实现了对模拟海洋大气环境下304不锈钢点蚀行为的连续监测,并能判断点蚀的发生.     

Sol-Gel-Derived Hybrid Coatings for Corrosion Protection

The corrosion resistance of sol-gel-derived, organic-inorganic, silica-based hybrid coatings was studied. Hybrid sols were prepared by copolymerizing tetraethylorthosilicate (TEOS) and 3-methacryloxypropyltrimethoxysilane (MPS) with a two-step acid-catalyst process. Hybrid coatings were dip-coated on 304 and 316 stainless steel substrates and annealed at 300°C for 30 minutes. The adhesion, flexibility, and biocompatibility of the coatings were examined. Hybrid coatings were found to be relatively dense, uniform and defect free. Electrochemical analyses showed that the coatings provided excellent corrosion protection by forming a physical barrier, which effectively separated the anode from the cathode. In addition, further experimental results revealed that the corrosion patterns are strongly dependent on the nature of the stainless steel substrates. Some possible mechanisms for corrosion breakdown associated with each type of substrate are also introduced.     

Sol-Gel Coatings on 316L Steel for Clinical Applications

SiO2 and SiO2-CaO-P2O5 coatings have been prepared by dipping electropolished stainless steel 316L samples and microscope glass slides in three different sol-gel solutions. Multilayered dense SiO2 coatings, and thick silica films obtained from equimolar contents of TEOS and MTES were used. The latter were able to strongly reduce both the corrosion attack on the steel and the iron diffusion to the sample surface. SiO2-CaO-P2O5 coatings were also obtained and applied onto the silica films, in order to provide a bioactive external surface for contact with living tissue. In-vitro evaluation of these coatings and films is discussed.     

敏化处理304不锈钢局部腐蚀行为的扫描微电极法研究

通过扫描微电极法研究敏化处理奥氏体不锈钢(304ss)的局部腐蚀行为,并结合传统电化学方法及光学显微镜进行测试观察. 结果表明,在10% FeCl3溶液未敏化处理(304ss-NS)或550 oC轻度敏化处理(304ss-S1)的不锈钢倾向于发生点腐蚀,而650 oC(304ss-S2)或750 oC(304ss-S3)深度敏化处理不锈钢则倾向于发生晶间腐蚀.     

Electrochemical synthesis and properties of ceria films grown on stainless steel

Electrochemical synthesis of ceria films was performed on a stainless steel substrate in view of Solid Oxide Fuel Cells (SOFC) applications. Films were obtained from aqueous nitrate solutions via cathodic deposition method at room temperature. A constant potential value of −0.8 V/(SCE) was applied to reduce the molecular oxygen as hydroxide precursor, leading to a formation of adherent, homogeneous and covering films in 20 min deposition time. Structure, morphology and composition of as-grown coatings were studied by X-ray diffraction, Raman and energy-dispersive X-ray spectroscopy, as well as scanning electron microscopy. Cubic fluorite-type nanostructured ceria of leaf-like particles was synthesized. Thermal annealing (600°C, 1 h) was found to enhance ceria crystallinity.     

Poly(3-octylthiophene) and polystyrene blends thermally treated as coatings for corrosion protection of stainless steel 304

The effect of thermal annealing of poly(3-octylthiophene) (P3OT) and polystyrene (PS) blend coatings on the corrosion inhibition of stainless steel in a 0.5 M NaCl solution was investigated. P3OT was synthesized by direct oxidation of the 3-octylthiophene monomer with ferric chloride (FeCl₃) as oxidant. Stainless steel electrodes with mirror finish were coated with P3OT/PS blend by drop-casting technique. In order to study the temperature effect on the function like physical barrier against the corrosive species of P3OT/PS polymeric blend, the coatings were thermally annealed at three different temperatures (55?°C, 80?°C, and 100?°C). The corrosion behavior of P3OT/PS-coated stainless steel was investigated in 0.5 M NaCl at room temperature, by using potentiodynamic polarization curves, linear polarization resistance (LPR), and electrochemical impedance spectroscopy. The LPR values indicated that, at 100?°C, P3OT/PS coatings showed a better protection of the 304 stainless steel in 0.5 M NaCl; the corrosion rate diminished in two orders of magnitude with regard to the bare stainless steel. The superficial morphology of the coatings before and after the corrosive environment was researched by atomic force microscopy, optic microscopy, and scanning electronic microscopy. Morphological study showed that the increased temperature benefited the integration of the two polymeric phases, which improved the barrier properties of the coatings. The coating/metal adhesion and the coating thickness were evaluated. The temperature increases the adhesion degree coating/substrate; thus, the coating annealed at 100?°C showed the best adhesion.     

TiO_2/316L不锈钢薄膜电极在NaCl溶液中的耐腐蚀性能

应用sol gel法和提拉技术于 316L不锈钢表面构筑纳米TiO2薄膜,再经水热后处理以消除膜中的细小龟裂.SEM和XRD技术表征膜的形貌和厚度,线性极化法分别考察膜厚度、pH、和Cl浓度对纳米膜电极耐腐蚀性能影响.电化学交流阻抗检测纳米TiO2膜在 0. 5mol/LNaCl溶液中的阻抗随浸泡时间的变化,光电子能谱技术测定了经浸泡 1008h后的纳米膜中各元素相对百分含量和价态.结果表明:在中性或碱性条件下,厚度为 375~464nm的纳米膜其耐腐蚀性随浸泡时间的延长呈现初期增加而后稳定,浸泡 48h后腐蚀电流较之浸泡初期降低 2个数量级,耐腐蚀电阻增加 2个数量级,在浸泡 1 008h内没有发现腐蚀的产物,Fe是以原子态扩散到膜中.     

Dynamic electrochemical impedance spectroscopy measurements of passive layer cracking under static tensile stresses

Electrochemical impedance spectroscopy allows the examination of corrosion susceptibility and resistance for different construction materials, in particular the determination of the properties of their passive films. This technique makes possible the analysis of electrochemical processes in time domain, including rapid phenomena such as changes in the properties of passive films, but it has never been used for passive layer cracking examination. In many cases, fracture of the passive film under tensile stresses leads to stress corrosion cracking. Therefore, investigations of passive layer cracking on austenitic stainless steels under tensile stresses facilitate the understanding of the mechanism of stress corrosion cracking in these common engineering materials. The effect of static tensile stresses on the passive film cracking behaviour of type 304L stainless steel immersed in 0.5 M NaCl solution at room temperature has been investigated. This paper presents the impedance spectra obtained for 304L stainless steel samples at different potential values.Contribution to the 3rd Baltic Conference on Electrochemistry, Gdansk-Sobieszewo, Poland, 23–26 April 2003Dedicated to the memory of Harry B. Mark, Jr. (28 February 1934–3 March 2003)     

Surface analysis and corrosion resistance of new nickel base thin film alloys

Electroless Zn–Ni–P thin films were deposited on low carbon steel from an alkaline non‐cyanide aqueous electrolyte. The newly developed ternary alloys structure and microstructure investigations were carried out via X‐ray diffraction and SEM. Chemical composition of the coatings was investigated via energy dispersive spectroscopy. Polarization tests were used to study the corrosion properties of the coatings in a 3.5 wt.% NaCl solution. The results confirmed the high corrosion resistance of Zn–Ni–P alloy plated steel sheet. The surface analysis of the thin film samples before and after corrosion was performed by XPS. The incorporation of Zn in Ni–P thin film is proven for all initial samples to be as a mixture of zinc and zinc oxide, while nickel exists in +2 and +3 oxidized states. A passive film of a mixture of oxide and hydroxide of zinc and nickel forms on the surface and prevents the Zn–Ni–P thin films from corrosion. Copyright © 2014 John Wiley & Sons, Ltd.     

XPS and AES analysis of passive films on Fe-25Cr-X (X = Mo, V, Si and Nb) model alloys

Corrosion resistance of stainless steel is due to the presence of a thin passive film of typically 1–2 nm thickness. The influence of ternary alloying elements on the composition of passive films on Fe-Cr alloys and their pitting corrosion resistance has been investigated. Iron-chromium alloys were analyzed by XPS and AES with model alloys (Fe-25Cr-X with X = at % Mo, Si, V and Nb) formed in sulphate solution in the presence and absence of chloride ions. All ternary alloying elements increase the pitting potential compared to the corresponding binary alloy. Films formed in chloride containing sulphate solution contain both electrolyte anions. Scanning Auger microscopy reveals that for a two phase system such as Fe-25Cr-11Nb, the dendritic phase is enriched with chromium, while essentially all of the niobium is located in the interdendritic eutectic.     

Low-temperature synthesis and microstructural control of titania nano-particles

Nanocrystalline titania powders were synthesized at low temperature (⩽100°C) by a sol–gel method that achieved fine control of particle size and polymorph fraction. X-ray diffraction (XRD), transmission electron microscopy (TEM) and UV–Vis spectroscopy were used to characterize the phase assemblages, crystal size and band gap of the powders. It was demonstrated that larger, well-ordered titania crystals can be obtained by increasing aging temperature and time. These processing parameters can be adjusted to select specific polymorphs from the gel precursors with particular size and shape. The quantum size effect was observed in the size-controlled nanocrystalline titania particles, leading to a blue shift in UV absorption with decreasing in particle size. The anatase to rutile transformation, which may proceed with brookite as a transition phase, is dependent on both particle size and surface structure of the nascent crystals.     

XPS and AES analysis of passive films on Fe-25Cr-X (X = Mo,V, Si and Nb) model alloys

Corrosion resistance of stainless steel is due to the presence of a thin passive film of typically 1-2 nm thickness. The influence of ternary alloying elements on the composition of passive films on Fe-Cr alloys and their pitting corrosion resistance has been investigated. Iron-chromium alloys were analyzed by XPS and AES with model alloys (Fe-25Cr-X with X = at % Mo, Si, V and Nb) formed in sulphate solution in the presence and absence of chloride ions. All ternary alloying elements increase the pitting potential compared to the corresponding binary alloy. Films formed in chloride containing sulphate solution contain both electrolyte anions. Scanning Auger microscopy reveals that for a two phase system such as Fe-25Cr-11Nb, the dendritic phase is enriched with chromium, while essentially all of the niobium is located in the interdendritic eutectic.     

EIS study on passive films of AISI 304 stainless steel in oxygenous sulfuric acid solution

Electrochemical impedance spectroscopy (EIS) and Kramers–Kronig (K–K) transforms were made on American Iron and Steel Institute (AISI) 304 stainless steel (SS) in naturally aerated sulfuric acid solution at room temperature. The K–K relations testify that the systems under investigation comply with the linearity, causality, and stability constraints of linear system theory (LST) and thereby validate the EIS data. The polarization resistance decreased with removing of passive film and pitting formed in the passive layer, due to layer thinning or pitting caused by chloride. The impedance data for 304 SS with passive films can be accurately modeled using individual components of the equivalent circuits. The polarization resistances (Rp) of the 304 SS can be confirmed by Nyquist plots and estimated from the anodic polarization curves. The reaction model of the dissolution‐passivation process of 304 SS in acid solution is proposed. Copyright © 2009 John Wiley & Sons, Ltd.