Nickel Poisoning of a Cracking Catalyst Unravelled by Single-Particle X-ray Fluorescence-Diffraction-Absorption Tomography

Ni contamination from crude oil in the fluid catalytic cracking (FCC) process is one of the primary sources of catalyst deactivation, thereby promoting dehydrogenation–hydrogenation and speeding up coke growth. Herein, single-particle X-ray fluorescence, diffraction and absorption (μXRF-μXRD-μXAS) tomography is used in combination with confocal fluorescence microscopy (CFM) after thiophene staining to spatially resolve Ni interaction with catalyst components and study zeolite degradation, including the processes of dealumination and Brønsted acid sites distribution changes. The comparison between a Ni-lean particle, exposed to hydrotreated feedstock, and a Ni-rich one, exposed to non-hydrotreated feedstock, reveals a preferential interaction of Ni, found in co-localization with Fe, with the γ-Al₂O₃ matrix, leading to the formation of spinel-type hotspots. Although both particles show similar surface zeolite degradation, the Ni-rich particle displays higher dealumination and a clear Brønsted acidity drop.     

Untersuchungen an oxidischen Katalysatoren. XXV. Katalytische Aktivität und Aktivitäts-Zeit-Verhalten modifizierter Mordenite beim Spalten von n-Octan

Studies on Oxide Catalysts. XXV. Catalytic Activity and Aging Properties of Modified Mordenites in the Cracking of n-Octane MeH-mordenites (Me = Li, K, Mg, Ca, Ba) were prepared by ion exchange starting with H-mordenite (SiO₂/Al₂O₃ mole ratio = 14). To characterize these samples the cracking of n-octane was used as catalytic test reaction. Surface OH groups and the adsorption of NH₃ on these samples were investigated by i. r. spectroscopy. Unaffected by the kind of the exchanged cation the Brönsted acidity of the H-mordenite decreases monotonously with increasing content of the incorporated cation. The catalytic activity and (to a much higher degree) the rate of deactivation by coking during the reaction decrease as the Brönsted acidity decreases. The strong dependence of the Brönsted acidity on the deactivation rate points to a multi-site mechanism of the coking process.     

Catalytic activity of H-forms of zeolites in the isomerization of supercritical <Emphasis Type="Italic">n</Emphasis>-pentane and their physicochemical properties

The acidic properties of the H-forms of zeolites ZSM-5, Beta, Y, and mordenite are studied by diffuse reflectance IR spectroscopy using n-pentane as a probe molecule. The decreasing order of Brønsted acid site strengths is constructed. The isopentane selectivity in n-pentane isomerization under supercritical conditions (260°C, 130 atm) increases in the order H-ZSM-5 < H-Beta < H-mordenite(11) ≈ H-Y with decreasing strength of Brønsted sites. Catalytic data are analyzed jointly with the results of physicochemical studies of H-mordenite (temperature-programmed ammonia desorption, benzene adsorption, and IR spectroscopy). Under the supercritical conditions, the conversion of n-pentane on mordenite is determined by the total acidity of the zeolite and also by the accessibility of the acid sites inside the zeolite channels to the reactant.     

Nickel Poisoning of a Cracking Catalyst Unravelled by Single‐Particle X‐ray Fluorescence‐Diffraction‐Absorption Tomography

Ni contamination from crude oil in the fluid catalytic cracking (FCC) process is one of the primary sources of catalyst deactivation, thereby promoting dehydrogenation–hydrogenation and speeding up coke growth. Herein, single‐particle X‐ray fluorescence, diffraction and absorption (μXRF‐μXRD‐μXAS) tomography is used in combination with confocal fluorescence microscopy (CFM) after thiophene staining to spatially resolve Ni interaction with catalyst components and study zeolite degradation, including the processes of dealumination and Brønsted acid sites distribution changes. The comparison between a Ni‐lean particle, exposed to hydrotreated feedstock, and a Ni‐rich one, exposed to non‐hydrotreated feedstock, reveals a preferential interaction of Ni, found in co‐localization with Fe, with the γ‐Al₂O₃ matrix, leading to the formation of spinel‐type hotspots. Although both particles show similar surface zeolite degradation, the Ni‐rich particle displays higher dealumination and a clear Brønsted acidity drop.     

Coking and Deactivation of H-ZSM-5 Zeolites during Ethylbenzene Disproportionation: I. Formation and Location of Coke

The mode of deactivation and coke formation in a H-ZSM-5 zeolite during ethylbenzene disproportionate has been investigated by TGA, adsorption, IR, and ¹²⁹Xe NMR techniques. The initial rate of deactivation and the total coke content are found to increase with increasing conversion level. Within the range of conversion (54-63%) covered in the present study, the location and extent of coke deposition can be divided into three distinct regions. At low coke content, coke is found to deposit on the Brønsted acid sites and resulted in a notable decrease in catalytic activity. As the amount of coke increases (≤ 7 wt%), while the catalytic activity decreases slightly, most of coke still tends to deposit within the zeolite channels. The slight decrease in catalytic activity is ascribed to steric hindrance by coke residues. When the coke content exceeds 7 wt%, while the activity remains almost constant, the deposition of coke on the external surface of the zeolite crystallites is evident. It is found that neither the pore opening nor the acid site were completely blocked off by coke residues even at the highest coke loading.     

Synergistic effect of dealumination and ceria impregnation to the catalytic properties of MOR zeolite

MOR zeolite has been extensively employed as a catalyst in industries. However, high Brønsted acidity in MOR leads to rapid deactivation due to coke deposition on the pore mouths; thus, the surface acidity of MOR needs to be moderated. Herein, we report a modification of MOR chemical composition via acid treatment and deposition of ceria nanoparticles using a wet impregnation method. The acid treatment successfully increases the Si/Al ratio of MOR from 8.39 to 11.58 and reduces the total acid site concentration of MOR from 990 μmol/g to 752 μmol/g. The acidity of MOR is decreased when the Si/Al ratio is increased since the quantity of Brønsted acid sites is proportional to the number of Al framework. In addition, the acid treatment also improves the external surface area of MOR. Furthermore, ceria particles were successfully deposited on the MOR surface using wet impregnation method. The ceria content of parent MOR sample is lower compared to that of preceded by the acid treatment, which may be attributed to the formation of more terminal silanol groups. Finally, catalytic test on Friedel–Crafts alkylation of toluene with benzyl alcohol shows that the synergy between dealumination and the impregnation of ceria significantly improves the activity of MOR zeolite.     

Efficient and convenient oxidation of cyclohexene to adipic acid with H<Subscript>2</Subscript>O<Subscript>2</Subscript> catalyzed by H<Subscript>2</Subscript>WO<Subscript>4</Subscript> in acidic ionic liquids

A simple, efficient, and eco-friendly catalytic system for the oxidation of cyclohexene to adipic acid with H₂O₂ catalyzed by H₂WO₄ in Brønsted acidic ionic liquids under solvent-free conditions has been developed. Reaction conditions such as the catalysts, the types of anions and cations for Brønsted acidic ionic liquids, reaction temperature, and the amount of hydrogen peroxide, were investigated. Moreover, the Hammett acidity functions (H ₀) of Brønsted acidic ionic liquids were determined using UV–visible spectrophotometry. The optimum reaction condition identified was n(H₂WO₄):n(Brønsted acidic ionic liquids):n(cyclohexene):n(H₂O₂) = 0.02:0.02:1:4.4, and the yield of adipic acid was 96% under the reaction scale of 10 mmol. The catalytic system can be easily recovered and reused for four reaction runs without significant loss of catalytic activity. Simple operation of the catalyst system and avoidance of the emission of nitrous oxide are the benefits of this work.     

High‐Resolution Single‐Molecule Fluorescence Imaging of Zeolite Aggregates within Real‐Life Fluid Catalytic Cracking Particles

Fluid catalytic cracking (FCC) is a major process in oil refineries to produce gasoline and base chemicals from crude oil fractions. The spatial distribution and acidity of zeolite aggregates embedded within the 50–150 μm‐sized FCC spheres heavily influence their catalytic performance. Single‐molecule fluorescence‐based imaging methods, namely nanometer accuracy by stochastic chemical reactions (NASCA) and super‐resolution optical fluctuation imaging (SOFI) were used to study the catalytic activity of sub‐micrometer zeolite ZSM‐5 domains within real‐life FCC catalyst particles. The formation of fluorescent product molecules taking place at Brønsted acid sites was monitored with single turnover sensitivity and high spatiotemporal resolution, providing detailed insight in dispersion and catalytic activity of zeolite ZSM‐5 aggregates. The results point towards substantial differences in turnover frequencies between the zeolite aggregates, revealing significant intraparticle heterogeneities in Brønsted reactivity.     

Staining of fluid-catalytic-cracking catalysts: localising Brønsted acidity within a single catalyst particle

A time‐resolved in situ micro‐spectroscopic approach has been used to investigate the Brønsted acidic properties of fluid‐catalytic‐cracking (FCC) catalysts at the single particle level by applying the acid‐catalysed styrene oligomerisation probe reaction. The reactivity of individual FCC components (zeolite, clay, alumina and silica) was monitored by UV/Vis micro‐spectroscopy and showed that only clay and zeolites (Y and ZSM‐5) contain Brønsted acid sites that are strong enough to catalyse the conversion of 4‐fluorostyrene into carbocationic species. By applying the same approach to complete FCC catalyst particles, it has been found that the fingerprint of the zeolitic UV/Vis spectra is clearly recognisable. This almost exclusive zeolitic activity is confirmed by the fact that hardly any reactivity is observed for FCC particles that contain no zeolite. Confocal fluorescence microscopy images of FCC catalyst particles reveal inhomogeneously distributed micron‐sized zeolite domains with a highly fluorescent signal upon reaction. By examining laboratory deactivated FCC catalyst particles in a statistical approach, a clear trend of decreasing fluorescence intensity, and thus Brønsted acidity, of the zeolite domains is observed with increasing severity of the deactivation method. By comparing the average fluorescence intensities obtained with two styrenes that differ in reactivity, it has been found that the Brønsted acid site strength within FCC catalyst particles containing ZSM‐5 is more uniform than within those containing zeolite Y, as confirmed with temperature‐programmed desorption of ammonia.     

Methanol-to-hydrocarbons conversion over MoO3/H-ZSM-5 catalysts prepared via lower temperature calcination: a route to tailor the distribution and evolution of promoter Mo species,and their corresponding catalytic properties

A series of MoO₃/H-ZSM-5 (Si/Al = 25) catalysts were prepared via calcination at a lower-than-usual temperature (400 °C) and subsequently evaluated in the methanol-to-hydrocarbon reaction at that same temperature. The catalytic properties of those catalysts were compared with the sample prepared at the more conventional, higher temperature of 500 °C. For the lower temperature preparations, molybdenum oxide was preferentially dispersed over the zeolite external surface, while only the higher loading level of MoO₃ (7.5 wt% or higher) led to observable inner migration of the Mo species into the zeolite channels, with concomitant partial loss of the zeolite Brønsted acidity. On the MoO₃ modified samples, the early-period gas yield, especially for valuable propylene and C₄ products, was noticeably accelerated, and is gradually converted into an enhanced liquid aromatic formation. The 7.5 wt% MoO₃/H-ZSM-5 sample prepared at 400 °C thereby achieved a balance between the zeolite surface dispersion of Mo species, their inner channel migration and the corresponding effect on the intrinsic Brønsted acidity of the acidic zeolite. That loading level also possessed the highest product selectivity (after 5 h reaction) to benzene, toluene and xylenes, as well as higher early-time valuable gas product yields in time-on-stream experiments. However, MoO₃ loading levels of 7.5 wt% and above also resulted in earlier catalyst deactivation by enhanced coke accumulation at, or near, the zeolite channel openings. Our research illustrates that the careful adoption of moderate/lower temperature dispersion processes for zeolite catalyst modification gives considerable potential for tailoring and optimizing the system''s catalytic performance.     

Enantioselective Addition Reaction of Azlactones with Styrene Derivatives Catalyzed by Strong Chiral Brønsted Acids

An enantioselective intermolecular addition reaction of azlactones, as carbon nucleophiles, with styrene derivatives, as simple olefins, was demonstrated using a newly developed chiral Brønsted acid catalyst, namely, F₁₀BINOL‐derived N‐triflyl phosphoramide. Addition products having vicinal tetrasubstituted carbon centers, one of which is an all‐carbon quaternary stereogenic center, were formed in good yields with moderate to high stereoselectivities. Extremely high acidity of the new chiral Brønsted acid was confirmed by its calculated pK_a value based on DFT studies and is the key to accomplishing not only high catalytic activity but also efficient stereocontrol in the intermolecular addition.     

Influence of catalyst binder on the acidity and activity/selectivity of Ga/H-ZSM-5 zeolite in propane aromatization

The acidity and initial and time-on-stream activity in propane aromatization (at 550°C, space velocity of 3100 cm³g⁻¹ _(zeolite)h⁻¹) of Ga-impregnated H-ZSM-5 zeolite without or with binders (50 wt%), such as silica, alumina and kaolin, have been investigated. Both the acidity and catalytic activity of the zeolite are influenced by the presence of binder in the catalyst, depending upon the binder. The influence is found to be lowest for alumina and highest for kaolin. Among the binders, alumina is the most preferred binder for the zeolite catalyst.     

硫酸化对CeO2-ZrO2催化剂上NH3选择催化还原NO反应的影响

由发电厂等固定源和柴油机等移动源排放的一氧化氮(NO)造成的环境污染问题日益严重.随着严苛的排放法规出台,NO排放控制技术受到越来越多关注.NH3选择性催化还原(SCR)技术是目前去除NO应用最为广泛的方法之一.商业催化剂V2O5-WO3/TiO2在300–400℃温度窗口内显示出优越的NO去除效率,但仍存在一些问题,如钒氧化物的毒性以及在高温时形成N2O和SO3.因此,开发出低钒或无钒的新型催化剂是解决上述问题的关键.CeO2和含铈材料是重要的催化剂载体,具有良好的还原能力和氧存储功能,因而广泛应用于催化领域.CeO2添加到商用催化剂中不仅可以降低钒用量,而且可以提高催化剂抗碱金属中毒能力.CeO2-WO3催化剂在200℃以上时比商用催化剂具有更宽的温度窗口,并展现出较高的抗SO2和碱金属中毒能力.CeO2-ZrO2催化剂通过添加过渡金属元素可以提升其SCR活性,在较宽的温度窗口内具有较高的催化活性.废气中SO2可导致催化剂失活,在实际应用中催化剂硫中毒是较为常见的催化剂失效原因.通常情况下,锰基和铁基催化剂最容易硫中毒.然而CeO2催化剂在硫酸化处理后却展现出良好的SCR活性.催化剂硫酸化主要包括气相、液相和前驱体硫化三种方法.三种方法各有异同,但在催化剂表面形成的硫物种都是SO42–.硫酸化可以增强Ce基催化剂的SCR活性,但是对于硫化引起的催化剂表面酸性、氧化还原性以及NO吸附脱附性质的详细研究报道较少.本文通过液相法对CeO2-ZrO2(CeZr)催化剂进行了硫酸化.XRD结果表明,硫酸化并未对催化剂结晶结构产生影响.TPD和TPR结果表明,硫酸化后催化剂(S-CeZr)表面酸性增强,但抑制了其氧化性.通过原位红外光谱技术系统研究了催化剂在SCR反应过程中表面物种的变化,结果发现,CeZr和S-CeZr的催化机理相同,不同的SCR活性主要是由表面酸性和氧化性引起的.CeO2基催化剂在不同温度窗口遵循不同反应机理.CeZr催化剂具有较强的氧化还原性,使其对NO和NH3具有很强的氧化能力,所以其在低于200℃时具有较好的SCR活性.而S-CeZr催化剂具有更多的Br?nsted酸性位,导致NO不易吸附在催化剂表面,所以其在低温时SCR活性较差,但在高温时(>200℃)具有优良的SCR活性.通过SCR活性和反应机理研究,发现在高温时(>200℃),表面酸性尤其是强酸Br?nsted酸性位在SCR反应中起到决定性作用;而在低温时(<200℃),酸性位对NH3分子较强的键合作用导致NH3难以被氧化,所以较强的酸性位对SCR活性具有抑制作用,而氧化还原性在低温时对SCR反应起到主要作用.同时,在高温时,较高的氧化性可使NH3被O2直接氧化,导致N2选择性降低.     

Phosphonate-Modified UiO-66 Brønsted Acid Catalyst and Its Use in Dehydra-Decyclization of 2-Methyltetrahydrofuran to Pentadienes

Phosphorus-modified all-silica zeolites exhibit activity and selectivity in certain Brønsted acid catalyzed reactions for biomass conversion. In an effort to achieve similar performance with catalysts having well-defined sites, we report the incorporation of Brønsted acidity to metal–organic frameworks with the UiO-66 topology, achieved by attaching phosphonic acid to the 1,4-benzenedicarboxylate ligand and using it to form UiO-66-PO₃H₂ by post-synthesis modification. Characterization reveals that UiO-66-PO₃H₂ retains stability similar to UiO-66, and exhibits weak Brønsted acidity, as demonstrated by titrations, alcohol dehydration, and dehydra-decyclization of 2-methyltetrahydrofuran (2-MTHF). For the later reaction, the reported catalyst exhibits site-time yields and selectivity approaching that of phosphoric acid on all-silica zeolites. Using solid-state NMR and deprotonation energy calculations, the chemical environments of P and the corresponding acidities are determined.     

Probing the Brønsted Acidity of the External Surface of Faujasite-Type Zeolites

We outline two methodologies to selectively characterize the Brønsted acidity of the external surface of FAU-type zeolites by IR and NMR spectroscopy of adsorbed basic probe molecules. The challenge and goal are to develop reliable and quantitative IR and NMR methodologies to investigate the accessibility of acidic sites in the large pore FAU-type zeolite Y and its mesoporous derivatives often referred to as ultra-stable Y (USY). The accessibility of their Brønsted acid sites to probe molecules (n-alkylamines, n-alkylpyridines, n-alkylphosphine- and phenylphosphine-oxides) of different molecular sizes is quantitatively monitored either by IR or ³¹P NMR spectroscopy. It is now possible, for the first time to quantitatively discriminate between the Brønsted acidity located in the microporosity and on the external surface of large pore zeolites. For instance, the number of external acid sites on a Y (LZY-64) zeolite represents 2 % of its total acid sites while that of a USY (CBV760) represents 4 % while the latter has a much lower framework Si/Al ratio.     

Effect of Brønsted/Lewis Acid Ratio on Conversion of Sugars to 5‐Hydroxymethylfurfural over Mesoporous Nb and Nb‐W Oxides

A series of mesoporous Nb and Nb‐W oxides were employed as highly active solid acid catalysts for the conversion of glucose to 5‐hydroxymethylfurfural (HMF ). The results of solid state ³¹P MAS NMR spectroscopy with adsorbed trimethylphosphine as probe molecule show that the addition of W in niobium oxide increases the number of Brønsted acid sites and decreases the number of Lewis acid sites. The catalytic performance for Nb‐W oxides varied with the ratio of Brønsted to Lewis acid sites and high glucose conversion was observed over Nb₅W₅ and Nb₇W₃ oxides with high ratios of Brønsted to Lewis acid sites. All Nb‐W oxides show a relatively high selectivity of HMF , whereas no HMF forms over sulfuric acid due to its pure Brønsted acidity. The results indicate fast isomerization of glucose to fructose over Lewis acid sites followed by dehydration of fructose to HMF over Brønsted acid sites. Moreover, comparing to the reaction occurred in aqueous media, the 2‐butanol/H₂O system enhances the HMF selectivity and stabilizes the activity of the catalysts which gives the highest HMF selectivity of 52% over Nb₇W₃ oxide. The 2‐butanol/H₂O catalytic system can also be employed in conversion of sucrose, achieving HMF selectivity of 46% over Nb₅W₅ oxide.     

Synthesis of HZSM-5 zeolites with excellent DME aromatization properties by orthogonal test

Abstract

The synthesis conditions of HZSM-5 zeolite, including crystallization temperature, crystallization time and raw material ratio, were investigated by L₃₂ (4⁸) orthogonal test to specifically optimize its performance in dimethyl ether (DME) aromatization for the first time. Based on the total yield of aromatic products, the synthesis conditions of HZSM-5 zeolite with the best DME aromatization properties were obtained by comprehensive analysis and validation experiments. The relationship between the aromatization performance, crystalline structure, pore structure, and acidity of HZSM-5 zeolite were analyzed. The results showed that the HZSM-5 zeolite accompanied by hierarchical structure, an appropriate Brønsted and Lewis acid content and uniform crystal morphology, was successfully synthesized under optimized conditions. Over this unmodified and un-doped catalyst, the conversion of DME approached to 99.3% and the total yield of aromatics reached was 53.5%.     

Metal-reinforced sulfonic-acid-modified zirconia for the removal of trace olefins from aromatics

Metal-reinforced sulfonic-acid-modified zirconia catalysts were successfully prepared and used to remove trace olefins from aromatics in a fixed-bed reactor. Catalysts were characterized by ICP-OES, N₂ adsorption–desorption, X-ray diffraction, thermogravimetric analysis (TGA), and pyridine-FTIR spectroscopy. Different metals and calcination temperatures had great influence on the catalytic activity. Alumina-reinforced sulfated zirconia exhibited outstanding catalytic performance, stable regeneration activity, and giant surface area, and are promising in industrial catalysis. TGA showed that the decomposition of methyl could be attributed to Brønsted acid sites, and pyridine-FTIR spectroscopy proved the weak Brønsted sites on these synthesized metal-reinforced sulfated zirconia. Also, a relation between the reaction rate and weak Brønsted acid density is proposed.     

Matrix Effects in a Fluid Catalytic Cracking Catalyst Particle: Influence on Structure,Acidity, and Accessibility

Matrix effects in a fluid catalytic cracking (FCC) catalyst have been studied in terms of structure, accessibility, and acidity. An extensive characterization study into the structural and acidic properties of a FCC catalyst, its individual components (i.e., zeolite H-Y, binder (boehmite/silica) and kaolin clay), and two model FCC catalyst samples containing only two components (i.e., zeolite-binder and binder-clay) was performed at relevant conditions. This allowed the drawing of conclusions about the role of each individual component, describing their mutual physicochemical interactions, establishing structure-acidity relationships, and determining matrix effects in FCC catalyst materials. This has been made possible by using a wide variety of characterization techniques, including temperature-programmed desorption of ammonia, infrared spectroscopy in combination with CO as probe molecule, transmission electron microscopy, X-ray diffraction, Ar physisorption, and advanced nuclear magnetic resonance. By doing so it was, for example, revealed that a freshly prepared spray-dried FCC catalyst appears as a physical mixture of its individual components, but under typical riser reactor conditions, the interaction between zeolite H-Y and binder material is significant and mobile aluminum migrates and inserts from the binder into the defects of the zeolite framework, thereby creating additional Brønsted acid sites and restoring the framework structure.     

Importance of Size and Distribution of Ni Nanoparticles for the Hydrodeoxygenation of Microalgae Oil

Improved synthetic approaches for preparing small‐sized Ni nanoparticles (d=3 nm) supported on HBEA zeolite have been explored and compared with the traditional impregnation method. The formation of surface nickel silicate/aluminate involved in the two precipitation processes are inferred to lead to the stronger interaction between the metal and the support. The lower Brønsted acid concentrations of these two Ni/HBEA catalysts compared with the parent zeolite caused by the partial exchange of Brønsted acid sites by Ni²⁺ cations do not influence the hydrodeoxygenation rates, but alter the product selectivity. Higher initial rates and higher stability have been achieved with these optimized catalysts for the hydrodeoxygenation of stearic acid and microalgae oil. Small metal particles facilitate high initial catalytic activity in the fresh sample and size uniformity ensures high catalyst stability.