Using Taguchi Robust Design Method to Develop an Optimized Synthesis Procedure for Nanocrystals of ZSM‐5 Zeolite

The effects of TPAOH/SiO₂, H₂O/SiO₂, SiO₂/Na₂O and SiO₂/Al₂O₃ ratios in the initial synthetic mixture on the crystallization of nanoparticles of ZSM‐5 zeolite under atmospheric pressure were studied. A Taguchi orthogonal experimental design with three levels of the above‐mentioned parameters was used to optimize the experiment parameters by the analysis of variances (ANOVA). Applying the Taguchi method significantly reduced the time and cost for optimization. The obtained products were characterized by scanning electron microscopy, X‐ray diffraction and FT‐IR spectroscopy. As a result of the Taguchi analysis TPAOH/SiO₂ followed by SiO₂/Al₂O₃ was the most influencing parameters for the synthesis of nanosized ZSM‐5 crystals.     

Preparation of ZSM‐5 Coated on Monolithic Interconnected Macroporous Al2O3 Using Cheap n‐Butylamine as Template

Using cheap n‐butylamine as template, ZSM‐5 zeolites have been successfully synthesized and coated on monolithic interconnected macroporous Al₂O₃ by the secondary growth method. The use of cheap n‐butylamine could significantly reduce the synthesis cost. Hierarchical monolithic ZSM‐5 zeolites were prepared from synthetic mixtures with different H₂O/Na₂O or SiO₂/Al₂O₃ ratio. The synthesized samples were characterized by scanning electron microscopy (SEM), X‐ray diffraction (XRD), Fourier transform infrared spectroscopy (FT‐IR) and N₂ adsorption‐desorption. The results show that the hierarchical monolithic zeolites were obtained with cheap n‐butylamine template as template. During the hydrothermal reaction process, the morphology of the micrometer‐sized support was well maintained. The irregular crystals were formed in a wide range of the H₂O/Na₂O or SiO₂/Al₂O₃ ratio of synthetic mixtures and coated on monolithic Al₂O₃. The relative crystallinity of the zeolites was highest at H₂O/Na₂O=250 or SiO₂/Al₂O₃=160. This type of composites exhibited hierarchical porous structures and relatively high specific surface areas.     

Synthesis of Zeolite ZSM-2 Using Zeolite NaX as Seeds

Introduction Oxygen and nitrogen have been produced tradition-ally by cryogenic distillation of air. Methods for the non-cryogenic separation based on selective adsorption have been developed and commercialized since the 1970s and have led to a cost-effective process for this important separation.1 Low-silica zeolites are important materials for producing oxygen by selective adsorption of nitrogen. In 19891990, a new generation of lith-ium-based adsorbents was developed.2,3 Highly lithium exc…     

Preparation of uniform and nano‐sized NaA zeolite using silatrane and alumatrane precursors

Nano‐sized Na A zeolite was successfully synthesized via the sol–gel process and microwave techniques. The synthesis parameters, such as hydroxide ion concentration, seed amount, as well as heating time and temperature, were studied to obtain the most uniform and very small sized NaA zeolite using the composition of SiO₂:Al₂O₃:xNa₂O:410H₂O; 3 ≤ x ≤ 6. It was found that hydroxide ion concentration affects the crystal size and heating time, whereas a higher amount of seed provides smaller sized NaA zeolite. The zeolite product can be synthesized using a higher temperature for a shorter time or lower temperature for a longer time. The best conditions for synthesizing the smallest size, 0.1–0.2 µm, and the most homogeneous NaA zeolite is to use the composition of SiO₂:Al₂O₃:3Na₂O:410H₂O and 3 wt% crystal seed at 80 °C microwave heating for 6 h. The synthesized NaA zeolite was characterized using XRD and SEM. Copyright © 2006 John Wiley & Sons, Ltd.     

晶种协同廉价有机模板导向合成高纯度MCM-49沸石

采用廉价低毒性的环己胺（CHA）作为有机模板剂,并合理添加少量MCM-49沸石晶种,在静态水热条件下成功合成了高纯度MCM-49沸石.研究了起始凝胶组成（如Al₂O₃/SiO₂,H₂O/SiO₂,CHA/SiO₂,晶种/SiO₂,Na₂O/SiO₂）、晶化温度和时间等因素对合成MCM-49沸石的影响.通过XRD、SEM、N₂吸附、固体²⁷Al和²⁹Si MAS NMR等手段表征产物,结果表明合成的MCM-49沸石具有良好的结晶度、均匀的晶体尺寸、高比表面积和纯的四配位Al³⁺物种.热重差热分析（TG-DTA）和固体¹³C MAS NMR表征结果证实CHA是作为模板剂填充在沸石产物的孔道内.这种合成MCM-49的方法具有廉价和低毒性的特点,对其产业应用有潜在的重要价值.     

Effect of weak base modification on ZSM‐5 catalyst for methanol to aromatics

The effect of weak base modification on the catalytic performance of ZSM‐5 catalyst for conversion of methanol to aromatics was investigated. The catalysts were characterized using X‐ray diffraction, X‐ray fluorescence, N₂ adsorption–desorption, NH₃ temperature‐programmed desorption, Fourier transform infrared spectroscopy, scanning electron microscopy and thermogravimetry. The results showed that catalysts treated with weak base (NaHCO₃, Na₂CO₃ and NH₃⋅H₂O) exhibited a pore structure with interconnected micropores and mesopores. The existence of mesopores was beneficial for improving the diffusion of reactants and products, and the coke deposition resistance capacity of treated catalysts was enhanced greatly. Meanwhile, compared to traditional ZSM‐5 zeolite, the ratio of Brønsted to Lewis (B/L) acid sites of ZSM‐5/NH₃⋅H₂O (B/L = 7.35) zeolite slightly increased but the amount of acid sites reduced, while those of ZSM‐5/NaHCO₃ (B/L = 0.127) and ZSM‐5/Na₂CO₃ (B/L = 0.107) significantly reduced. Further, the catalyst treated with NH₃⋅H₂O solution was evaluated in the methanol to aromatics reaction and led to an enhanced aromatization reaction rate. The liquid hydrocarbons product distribution exhibited higher aromatic hydrocarbons yield (56.12%) and selectivity (40.28%) of benzene, toluene and xylene (BTX) with isoparaffin content reducing to 26.17%, which could be explained by appropriate B/L acid sites ratio, higher pore volumes and higher surface area.     

Synthesis of Aluminum‐Rich Analcime Using an Ethylene Diamine Derivative as Template

The hydrothermal synthesis of analcime (ANA) with N,N′‐dibenzyl‐N,N,N′,N′‐tetramethylethylenediamine (DBTMED) as template was systematically studied. The various parameters that affect the crystallization of analcime, such as temperature, time, Al source, and Si/Al ratio were investigated. Systematic variations of these parameters revealed that ANA was obtained from the reaction mixture with the optimized ratios of SiO₂/Al₂O₃ = 5–9.5 in presence of DBTMED, whereas template‐free clear solution methods require SiO₂/Al₂O₃ ratio of greater than 25. When experiments were conducted at 130 and 150 °C for 4 days, a mixture of analcime and zeolite P was present in the samples, and a pure analcime sample could be obtained with heating in the temperature range 160–180 °C. When microwave and conventional heating were used, analcime could be obtained after 2 days. The obtained products were characterized by XRD, SEM, and IR spectroscopy.     

异丁烯在不同硅铝比的NanZSM-5型分子筛中的吸附：分子模拟研究

Frameworks of NanZSM-5 type zeolites with various Si/A1 ratios have been constructed and optimized with molecular dynamic quench simulation. The results show that the structure parameters of NanZSM-5 type zeolite, including the bond length and atomic charges, are consistent with those predicted by ab initio cluster calculations. It was also observed that atomic charges of Si atoms were shifted to higher field in NanZSM-5 type zeolite with lower Si/Al ratio. Then, the adsorption of isobutene on NanZSM-5 with various Si/Al ratios has been investigated using grand canonical ensemble Monte Carlo simulation and Cvff-300-1.01 forcefield. The simulated adsorption amount was in good agreement with the experimental data. Based on these facts, the effects of Si/Al ratio on the adsorption amount and adsorption isotherms of isobutene on NanZSM-5 were predicted. The results indicated that Si/Al ratio was important for the adsorption of isobutene and the adsorption amount was decreased as the Si/Al ratio was increased, which can be explained that the atomic charge of Na^＋ cation would influence greatly the π electrons of the isobutene double bond due to the Coulomb force. In addition, the adsorption sites of isobutene and interaction energy of isobutene with NanZSM-5 were also discussed.     

Tailoring Zeolite ZSM‐5 Crystal Morphology/Porosity through Flexible Utilization of Silicalite‐1 Seeds as Templates: Unusual Crystallization Pathways in a Heterogeneous System

Diffusion limitation in micropores of zeolites leads to a demand for optimization of zeolite morphology and/or porosity. However, tailoring crystallization processes to realize targeted morphology/porosity is a major challenge in zeolite synthesis. On the basis of previous work on the salt‐aided, seed‐induced route, the template effect of seeds on the formation of micropores, mesopores and even macropores was further explored to selectively achieve desired hierarchical architectures. By carefully investigating the crystallization processes of two typical samples with distinct crystal morphologies, namely, 1) nanocrystallite‐oriented self‐assembled ZSM‐5 zeolite and 2) enriched intracrystal mesoporous ZSM‐5 zeolite, a detailed mechanism is proposed to clarify the role of silicalite‐1 seeds in the formation of diverse morphologies in a salt‐rich heterogeneous system, combined with the transformation of seed‐embedded aluminosilicate gel. On the basis of these conclusions, the morphologies/porosities of products were precisely tailored by deliberately adjusting the synthesis parameters (KF/Si, tetrapropylammonium bromide/Si and H₂O/Si ratios and type of organic template) to regulate the kinetics of seed dissolution and seed‐induced recrystallization. This work may not only provide a practical route to control zeolite crystallization for tailoring crystal morphology, but also expands the knowledge of crystal growth mechanisms in a heterogeneous system.     

Seed‐Assisted,One‐Pot Synthesis of Hollow Zeolite Beta without Using Organic Structure‐Directing Agents

Hollow aluminosilicate zeolite beta was successfully synthesized by adding CIT‐6, that is, zincosilicate zeolite, which has the same topology as beta, as seeds to the Na‐aluminosilicate gel without the need for organic structure‐directing agents. One important factor in the successful organic structure‐directing agent (OSDA)‐free synthesis of hollow beta crystals is the solubility of the seed crystals in alkaline media. CIT‐6 was less stable than aluminosilicate zeolite beta in alkaline media and the solubility changed depending on whether the crystals were calcined or not. The hollow beta could be obtained by using the uncalcined CIT‐6 seed crystals. The volumes of intra‐crystalline voids were tuned by changing the reaction time and the initial gel compositions, such as the SiO₂/Al₂O₃ and Na₂O/SiO₂ ratios. We estimated that the intra‐crystalline voids were formed through the dissolution of the seed crystals, just after the crystal growth of new beta on the outer surface of the seeds. In addition, new crystal growth toward inside of the void was also observed by TEM. On the basis of the characterization data, such as chemical analysis, N₂‐adsorption/desorption measurements, and TEM observation, a formation mechanism of the intra‐crystalline voids is proposed and discussed.     

Novel method for synthesis of titanium silicalite-1 (TS-1)

Titanium silicalite-1 (TS-1) was easily synthesized using inorganic silicon and titanium source, tetrapropylammonium bromide (TPABr) or TPAOH as templating molecule, NH3· H2O, HDA or TEAOH etc. as base sources. In this system, TPA cations (come from TPABr or TPAOH) served as tern-plating agents to direct the MFI structure. NH3H2O, TEAOH or HDA etc. provides the alkalinity necessary for crystallization. X-ray diffraction, UV-Vis, ER spectroscopies, SEM, 29 Si MAS NMR showed that the zeolites obtained possessed all the structural characteristics of TS-1, and titanium atoms were introduced into the framework in TS-1. This material was proved to have high crystallinity and high catalytic activity to allyl chloride epoxidation and propylene epoxidation. All the samples synthesized had similar catalytic properties with a standard TS-1 through compared inorganic reactant system with organic synthesis system using propylene epoxidation. The effects of silicon source and TPABr/SiO2 ratio were discussed.     

Theoretical study of the adsorption of ethylene on alkali‐exchanged zeolites

The structures of alkali‐exchanged faujasite (X–FAU, X = Li⁺ or Na⁺ ion) and ZSM‐5 (Li–ZSM‐5) zeolites and their interactions with ethylene have been investigated by means of quantum cluster and embedded cluster approaches at the B3LYP/6‐31G(d, p) level of theory. Inclusion of the Madelung potential from the zeolite framework has a significant effect on the structure and interaction energies of the adsorption complexes and leads to differentiation of different types of zeolites (ZSM‐5 and FAU) that cannot be drawn from a typical quantum cluster model, H₃SiO(X)Al(OH)₂OSiH₃. The Li–ZSM‐5 zeolite is predicted to have a higher Lewis acidity and thus higher ethylene adsorption energy than the Li–FAU zeolites (16.4 vs. 14.4 kcal/mol), in good agreement with the known acidity trend of these two zeolites. On the other hand, the cluster models give virtually the same adsorption energies for both zeolite complexes (8.9 vs. 9.1 kcal/mol). For the larger cation‐exchanged Na–FAU complex, the adsorption energy (11.6 kcal/mol) is predicted to be lower than that of Li–FAU zeolites, which compares well with the experimental estimate of about 9.6 kcal/mol for ethylene adsorption on a less acidic Na–X zeolite. © 2003 Wiley Periodicals, Inc. Int J Quantum Chem 94: 333–340, 2003     

A Simple Route to Synthesize Mesoporous ZSM‐5 Templated by Ammonium‐Modified Chitosan

Uniform mesoporous zeolite ZSM‐5 crystals have been successfully fabricated through a simple hydrothermal synthetic method by utilizing ammonium‐modified chitosan and tetrapropylammonium hydroxide (TPAOH) as the meso‐ and microscale template, respectively. It was revealed that mesopores with diameters of 5–20 nm coexisted with microporous network within mesoporous ZSM‐5 crystals. Ammonium‐modified chitosan was demonstrated to serve as a mesoporogen, self‐assembling with the zeolite precursor through strong static interactions. As expected, the prepared mesoporous ZSM‐5 exhibited greatly enhanced catalytic activities compared with conventional ZSM‐5 and Al‐MCM‐41 in reactions involving bulky molecules, such as the Claisen–Schmidt condensation of 2‐hydroxyacetophenone with benzaldehyde and the esterification reaction of dodecanoic acid and 2‐ethylhexanol.     

Template‐Free Synthesis of Highly b‐Oriented MFI‐Type Zeolite Thin Films by Seeded Secondary Growth

Highly b‐oriented, closely packed, MFI zeolite films are prepared on seeded stainless‐steel plates using organic template‐free, secondary growth solutions, containing aluminum sulfate as a crystallization agent. The number of a‐oriented twin crystals is significantly reduced, and even eliminated, simply by restricting the pH value of the secondary growth solution to the narrow range of 11.1–11.3. Values of pH can be adjusted through the controlled addition of (NH₄)₂SO₄ or H₂SO₄ to secondary growth solutions of the composition (1 SiO₂:0.57 NaOH:137.5 H₂O:0.0050 (Al₂(SO₄)₃?18 H₂O)) or by simply decreasing the molar composition of NaOH with no extra additives.     

Fabrication of b‐Oriented MFI Zeolite Films under Neutral Conditions without the Use of Hydrogen Fluoride

The fabrication of MFI zeolite films with particular b‐axis orientation is especially fascinating. Unlike the conventional alkaline or hydrofluoric acid (HF) assisted neutral synthesis route, here we develop a novel neutral synthesis solution system of TPABr/fumed silica/H₂O without the use of HF and successfully synthesize highly b‐oriented MFI zeolite films on glass‐plate substrates by secondary growth. The localized weak alkaline environment created by the dissolved Na₂O species from the substrate is identified as the key factor for the depolymerization of fumed silica and subsequently the in‐plane growth of zeolite seed layers. Continuous b‐oriented MFI films can also be synthesized on other substrates in the presence of a glass plate or a trace amount of NaOH, which making our neutral synthesis route promising for the direct synthesis of MFI zeolite films and membranes on various substrates.     

Synthesis and Crystal Structure of a Novel A‐Zeolite‐like Copper Complex: [Cu12(SO4)12(3H2O)]·H2O

The reaction of CuBr₂, N(CH₂CH₂COOH)₃, and Nd(NO₃)₃·6H₂O in water adjusted pH = 5‐6 with H₂SO₄ at constant 55 °C afforded a novel three‐dimensional coordination complex [Cu₁₂(SO₄)₁₂(3H₂O)]·H₂O, ( 1 ), which was characterized by IR, elemental analysis, and X‐ray diffraction. The crystal structure data of 1 as follows: Cubic, , a = b = c = 24.018(2) Å, V = 13855 (3) ų, Z = 968, D_c = 1.905 g/cm³, F(000) = 7712, R₁ = 0.0352, wR₂ = 0.0866 (I > 2σ(I)), R₁ = 0.0449, wR₂ = 0.0927 (for all data) and S = 1.075. The analysis of crystal structure indicates that the structure of 1 is similar to that of silicate zeolite (Na₁₂[Al₁₂Si₁₂O₄₈]·27H₂O).     

清液体系中T型分子筛膜的高重复性合成与渗透汽化性能

以自制微米级分子筛为晶种,在清液体系中成功合成出高性能的T型分子筛膜,考察了硅铝比、水硅比、碱度及合成温度与时间等条件对膜的生长和渗透汽化性能的影响.结果表明,在摩尔组成为1SiO₂:0.015Al₂O₃:0.41(Na₂O+K₂O):30H₂O的清液体系中,于423K晶化6h的条件下可较快地形成一层厚度为5μm的连续致密纯相T型分子筛膜,较大缩短了膜合成时间且提高了膜致密性.在优化条件下所合成的膜具有优良的分离性能和高重复性.348K时,在10wt%水-90wt%异丙醇混合物体系中膜的渗透通量和分离因子分别高达4.20kg/(m²·h)和7800.     

Multi‐instrument characterization of the surfaces and materials in microfabricated,carbon nanotube‐templated thin layer chromatography plates. An analogy to ‘The Blind Men and the Elephant’

We apply a suite of analytical tools to characterize materials created in the production of microfabricated thin layer chromatography plates. Techniques used include X‐ray photoelectron spectroscopy (XPS), valence band spectroscopy, time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) in both positive and negative ion modes, Rutherford backscattering spectroscopy (RBS), and helium ion microscopy. Materials characterized include: the Si(100) substrate with native oxide: Si/SiO₂, alumina (35 nm) deposited as a diffusion barrier on the Si/SiO₂: Si/SiO₂/Al₂O₃, iron (6 nm) thermally evaporated on the Al₂O₃: Si/SiO₂/Al₂O₃/Fe, the iron film annealed in H₂ to make Fe catalyst nanoparticles: Si/SiO₂/Al₂O₃/Fe(NP), and carbon nanotubes (CNTs) grown from the Fe nanoparticles: Si/SiO₂/Al₂O₃/Fe(NP)/CNT. The Fe films and nanoparticles appear in an oxidized state. Some of the analyses of the CNTs/CNT forests appear to be unique: (i) the CNT forest appears to exhibit an interesting ‘channeling’ phenomenon by RBS, (ii) we observe an odd–even effect in the SIMS spectra of C_n^‐ species for n = 1 – 6, with the n ≥ 6 ions showing a steady decrease in intensity, and (iii) valence band characterization of CNTs using X‐radiation is reported. Initial analysis of the CNT forest by XPS shows that it is 100 at.% carbon. After one year, only ca. 0.25 at.% oxygen is observed. The information obtained from the combination of the different analytical tools provides a more complete understanding of our materials than a single technique, which is analogous to the story of ‘The Blind Men and the Elephant’. The raw XPS and ToF‐SIMS spectra from this study will be submitted to Surface Science Spectra for archiving. Copyright © 2013 John Wiley & Sons, Ltd.     

An embedded QM/MM study for different SiO2/Al2O3 ratios of the HZSM‐5 zeolite and for their interaction with n‐heptane

We carried out a theoretical study of the HZSM‐5 zeolite, for different SiO₂/Al₂O₃ ratios, that interacts with the n‐heptane molecule. The study was performed using a QM/MM (quantum mechanics/molecular mechanics) methodology. For the QM part, we have chosen a hybrid Hartree‐Fock density functional theory (DFT). The hybrid ACM/DZP approach, as implemented in Turbomole, was used for the treatment of the QM cluster containing 84 atoms that represents a ring structure model of the zeolite‐n‐heptane interacting system. The MM part was represented by means of an electrostatic forcefield (ESFF), which assesses the electronic embedding. The chosen QM/MM silicalite base model contains 3862 atoms. The studied SiO₂/Al₂O₃ ratios were 2300, 573.5, 287.7, and 189.83, containing 1, 4, 8, and 12 Al atoms, respectively. For the first ratio, the site for the substitution of Al for Si was that of minimum QM total energy value, because this replacement was done in the QM region. For the other SiO₂/Al₂O₃ ratios, the Al atoms were randomly spread through the MM region in accordance with the Lowenstein substitution rule. These results show the importance of the environment on the electronic properties in the QM region, where the active site lies, and their effects on the earlier steps on the activation experienced by the n‐heptane moiety. A minimal content of 12 Al atoms produces significant effects of the environment on the electronic structure of the QM region. Moreover, the carbocationic character of n‐heptane increases with the aluminum content. © 2002 Wiley Periodicals, Inc. Int J Quantum Chem, 2002     

催化剂量甘油对THF-FER沸石结晶过程的加速作用

The hydrothermal crystallization of THF-FER zeolite was investigated in the reactant system of Na2O-SiO2-Al2O3-H2O with tetrahydrofuran （THF） as the template in the presence of various catalytic amount of glycerol [CH2（OH）CH（OH）CH2（OH）, Glyc] in the temperature range of 413--473 K. Powder X-ray diffraction （XRD） was used to observe the crystallization process, and scanning electron microscope （SEM）, ^13C cross polarization （CP） and ^27Al magic angle spinning nuclear magnetic resonance （MAS NMR）, X-ray fluorescence scattering spectroscopy （XRF）, thermal analysis and nitrogen sorption were used to characterize the zeolite synthesized in the reactant system with Glyc. The catalytic amount of Glyc could promote the crystallization of FER zeolite, to result in lowering the reaction temperature, shortening the period of the zeolite crystallization and effectively restraining cocrystallization of MOR zeolite as an impure phase especially at low reaction temperature, and possess a significant effect on the morphology and the crystal size of TI-IF-FER zeolite.