Rapid dissolution of cellulose in LiOH/urea and NaOH/urea aqueous solutions

Rapid dissolution of cellulose in LiOH/urea and NaOH/urea aqueous solutions was studied systematically. The dissolution behavior and solubility of cellulose were evaluated by using (13)C NMR, optical microscopy, wide-angle X-ray diffraction (WAXD), FT-IR spectroscopy, DSC, and viscometry. The experiment results revealed that cellulose having viscosity-average molecular weight ((overline) M eta) of 11.4 x 104 and 37.2 x 104 could be dissolved, respectively, in 7% NaOH/12% urea and 4.2% LiOH/12% urea aqueous solutions pre-cooled to -10 degrees C within 2 min, whereas all of them could not be dissolved in KOH/urea aqueous solution. The dissolution power of the solvent systems was in the order of LiOH/urea > NaOH/urea > KOH/urea aqueous solution. The results from DSC and (13)C NMR indicated that LiOH/urea and NaOH/urea aqueous solutions as non-derivatizing solvents broke the intra- and inter-molecular hydrogen bonding of cellulose and prevented the approach toward each other of the cellulose molecules, leading to the good dispersion of cellulose to form an actual solution.     

Dissolution state of cellulose in aqueous systems. 1. Alkaline solvents

The understanding of the state of dissolution of cellulose in a certain solvent is a critical step forward in the development of new efficient solvent systems for cellulose. Nevertheless, obtaining such information is not trivial. Recently, polarization transfer solid-state NMR (PTssNMR) was shown to be a very promising technique regarding an efficient and robust characterization of the solution state of cellulose. In the present study, combining PTssNMR, microscopic techniques and X-ray diffraction, a set of alkaline aqueous systems are investigated. The addition of specific additives, such as urea or thiourea, to aqueous NaOH based systems as well as the use of an amphiphilic organic cation, is found to have pronounced effects on the dissolution efficiency of cellulose. Additionally, the characteristics of the regenerated material are strongly dependent on the dissolution system; typically less crystalline materials, presenting smoother morphologies, are obtained when amphiphilic solvents or additives are used.     

Role of urea in alkaline dissolution of cellulose

To elucidate the role of urea in dissolution of cellulose in aqueous alkali-urea solvent, the dissolution process was monitored by differential scanning calorimetry and X-ray diffractometry. Urea had no direct interaction with cellulose in dissolution process, but promoted the decrease of crystallinity. Moreover, the addition of urea increased the dissolved fraction of cellulose in the solvent by 1.5–2.5 times and improved the thermal stability of the solution. Urea might help alkali hydrate to penetrate into crystalline region of cellulose by stabilizing the alkali-swollen cellulose molecules, leading to an increase in dissolved fraction of cellulose. This stabilization may be due to the local accumulation of urea on the hydrophobic surface, preventing the hydrophobic association of dissolved cellulose molecules.     

纤维素溶剂研究进展

概述了纤维素溶剂的重要研究进展,主要包括N-甲基吗啉-N-氧化物(NMMO)在85℃以上高温可破坏纤维素分子间氢键,导致溶解;氯化锂/二甲基乙酰胺(LiCl/DMAc)在100℃以上可溶解纤维素;1-丁基-3-甲基咪唑盐酸盐([BMIM]Cl)和1-烯丙基-3-甲基咪唑盐酸盐([AMIM]Cl)离子液体,含强氢键受体Cl-离子,通过它们与纤维素羟基作用而引起溶解.氨基甲酸酯体系则是通过尿素与纤维素在100℃以上反应转变为纤维素氨基甲酸酯,然后再溶解于NaOH水溶液中;氢氧化钠/水体系,只能溶解结晶度和聚合度较低的纤维素;NaOH/尿素、NaOH/硫脲和LiOH/尿素水溶液体系,它们预冷至-5~-12℃后可迅速溶解纤维素.主要是通过低温产生小分子和大分子间新的氢键网络结构,导致纤维素分子内和分子间氢键的破坏而溶解,同时尿素或者硫脲作为包合物客体阻止纤维素分子自聚集使纤维素溶液较稳定.低温溶解技术不仅突破了加热溶解的传统方法,而且可推进化学"绿色化"进程.共引用参考文献50篇.     

The thermodynamics study on the dissolution mechanism of cellobiose in NaOH/urea aqueous solution

NaOH/urea aqueous solution is a novel, green solvent for cellulose. To explain why cellulose just be dissolved in this solvent under ?13 °C, we studied and discussed the dissolving process of cellobiose in water, urea solution, NaOH solution and NaOH/urea aqueous solution. Dissolving cellobiose in water and the urea solution absorb heat, which is an entropy-driven process. Dissolving cellobiose in NaOH solution and mixed NaOH/urea solution is exothermic, which is an enthalpy-driven process. OH^? plays an important role in the dissolving process by forming a hydrogen-bonding complex. From the thermodynamic point of view, negative entropy can well interpret why cellulose must be dissolved in cold NaOH/urea aqueous solution.     

Hydrogen-bond-induced inclusion complex in aqueous cellulose/LiOH/urea solution at low temperature.

It was puzzling that cellulose could be dissolved rapidly in 4.6 wt % LiOH/15 wt % urea aqueous solution precooled to -12 degrees C, whereas it could not be dissolved in the same solvent without prior cooling. To clarify this important phenomenon, the structure and physical properties of LiOH and urea in water as well as of cellulose in the aqueous LiOH/urea solution at different temperatures were investigated by means of laser light scattering, 13C NMR spectroscopy, differential scanning calorimetry, Fourier transform infrared spectroscopy, wide-angle X-ray diffraction, and transmission electron microscopy (TEM). The results reveal that a hydrogen-bonded network structure between LiOH, urea, and water can occur, and that it becomes more stable with decreasing temperature. The LiOH hydrates cleave the chain packing of cellulose through the formation of new hydrogen bonds at low temperatures, which result in a relatively stable complex associated with LiOH, water clusters, and cellulose. A channel inclusion complex (IC) hosted by urea could encage the cellulose macromolecule in LiOH/urea solution with prior cooling and therefore provide a rationale for forming a good dispersion of cellulose. TEM observations, for the first time, showed the channel IC in dry form. The low-temperature step played an important role in shifting hydrogen bonds between cellulose and small molecules, leading to the dissolution of macromolecules in the aqueous solution.     

Controlled production of spruce cellulose gels using an environmentally “green” system

Stable spruce cellulose suspensions were generated in NaOH/urea aqueous solutions and used to make thermally induced gels with various swelling ratios and compressive strengths. Wood cellulose cannot be easily dissolved in water or any common organic solvent due to its high molecular weight, which largely limits its applications. Spruce cellulose was hydrolyzed by diluted sulfuric acid of various concentrations and hydrolysis times. The dissolution of these partially degraded samples was investigated in a NaOH/urea aqueous solution system considered environmentally “green.” The effects of acid hydrolysis on the structure and properties of subsequent thermally induced gels were examined using scanning electron microscopy, swelling and re-swelling experiments, and mechanical testing. The molecular weight of spruce cellulose was significantly reduced by acid hydrolysis, whereas its crystallinity slightly increased because of the removal of amorphous regions. All samples could be partially dissolved in the NaOH/urea aqueous solution and formed stable suspensions. Hydrolyzed cellulose samples with lower molecular weight exhibited a higher solubility. Rheological experiments showed these cellulose suspensions could form gels easily upon heating. A porous network structure was observed in which dissolved cellulose was physically crosslinked upon heating and then regenerated to form a three-dimensional network, where the dispersed swollen cellulose fibers filled spaces to reinforce the structure. The swelling behavior and mechanical properties of these ‘matrix-filler’ gels could be controlled by varying the mild acid hydrolysis conditions, which adjusts their degree of solubility. This research provides several opportunities for manufacturing wood cellulose based materials.     

The dissolution of cellulose in NaOH-based aqueous system by two-step process

A new dissolution method, a two-step process, for cellulose in NaOH/urea aqueous system was investigated with ¹³C NMR, wide X-ray diffraction (WXRD), and solubility test. The two steps were as follows: (1) formation and swelling of a cellulose–NaOH complex and (2) dissolution of the cellulose–NaOH complex in aqueous urea solution. The dissolution mechanism could be described as strong interaction between cellulose and NaOH occurring in the aqueous system to disrupt the chain packing of original cellulose through the formation of new hydrogen bonds between cellulose and NaOH hydrates, and surrounding the cellulose–NaOH complex with urea hydrates to reduce the aggregation of the cellulose molecules. This leads to the improvement in solubility of the polymer and stability of the cellulose solutions. By using this two-step process, cellulose can be dissolved at 0–5 °C in contrast to the known process that requires −12 °C. Regenerated cellulose (RC) films with good mechanical properties and excellent optical transmittance were prepared successfully from the cellulose solution.     

Dissolution of chitin in aqueous KOH

Our NMR experiments show that chitin can dissolve well in aqueous KOH through a freeze-thawing process, and the dissolution power of the alkali solvent systems is in the order of KOH > NaOH > LiOH aqueous solution, which is totally contrary to that of cellulose in the alkali aqueous solution (i.e., LiOH > NaOH ? KOH). In this work, we systematically study the dissolution process in KOH and KOH/urea aqueous solutions. Chitin has good solubility (solubility ~80 %) in 8.4–25 wt% KOH aqueous solution at ?30 °C. The role of urea also has been investigated: unlike aqueous chitin-NaOH solutions, urea indeed enhances the solubility of chitin in KOH aqueous solutions, but the increased degree becomes unobtrusive with decreasing temperature and increasing dissolution time; the DA decline curves of chitin-KOH and chitin-KOH/urea aqueous solutions are nearly overlapping, indicating that the effect of the urea on the degree of acetylation of chitin in KOH aqueous solutions is small, similar to the NaOH/urea solvent.     

Behavior of cellulose in NaOH/Urea aqueous solution characterized by light scattering and viscometry

Cellulose was dissolved in 6 wt % NaOH/4 wt % urea aqueous solution, which was proven by a ¹³C NMR spectrum to be a direct solvent of cellulose rather than a derivative aqueous solution system. Dilute solution behavior of cellulose in a NaOH/urea aqueous solution system was examined by laser light scattering and viscometry. The Mark–Houwink equation for cellulose in 6 wt % NaOH/4 wt % urea aqueous solution at 25 °C was [η] = 2.45 × 10^?2 weight‐average molecular weight (M_w)^0.815 (mL g^?1) in the M_w region from 3.2 × 10⁴ to 12.9 × 10⁴. The persistence length (q), molar mass per unit contour length (M_L), and characteristic ratio (C_∞) of cellulose in the dilute solution were 6.0 nm, 350 nm^?1, and 20.9, respectively, which agreed with the Yamakawa–Fujii theory of the wormlike chain. The results indicated that the cellulose molecules exist as semiflexible chains in the aqueous solution and were more extended than in cadoxen. This work provided a novel, simple, and nonpollution solvent system that can be used to investigate the dilute solution properties and molecular weight of cellulose. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 347–353, 2004     

Rapid dissolution of spruce cellulose in H<Subscript>2</Subscript>SO<Subscript>4</Subscript> aqueous solution at low temperature

Dissolution of cellulose is the key challenge in its applications. It has been discovered that spruce cellulose with high molecular weight (4.10 × 10⁵ g mol^?1) can be dissolved in 64 wt% H₂SO₄ aqueous solution at low temperature within 2 min, and the cellulose concentration in solution can reach as high as 5 % (w/v). FT-IR spectra and XRD spectra proved that it is a direct solvent for cellulose rather than a derivative aqueous solution system. The cold H₂SO₄ aqueous solution broke the hydrogen bonds among cellulose molecules and the low temperature dramatically slowed down the hydrolysis, which led to the dissolution of cellulose. The resultant cellulose solution was relatively stable, and the molecular weight of cellulose only slightly decreased after storage at ?20 °C for 1 h. Due to the high molecular weight of cellulose, cellulose solution could form regenerated films with good mechanical properties and transparency at low concentration (2 % w/v). This work has not only provided the new evidence of cellulose dissolution which facilitated the development of cellulose solvent, but also suggested a convenient way to directly transfer cellulose with high molecular weight into materials without structure modifications.     

Dissolution of cellulose in ethylene diamine/salt solvent systems

Investigation of the dissolution of cellulose in Ethylene Diamine (EDA)/Potassium thiocyanate (KSCN) solutions by infrared spectroscopy (FTIR) and thermal analysis (DSC) indicated that changes to the solvent during freeze thaw cycling of mixtures was consistent with increased interaction between cellulose and solvent. Thermal transitions in the system, however, occurred at temperatures outside the range used in thermal cycling to promote dissolution. Further exploration of the dissolution and mixing process indicated that mixing was the limiting step in solution formation. The dissolution of two types of cellulose with different molecular weights (Degree of Polymerization (DP)=210 and >1000) was studied using EDA/KSCN solution as the solvent. The solubility and the dissolution rate of cellulose depended on both the solvent composition and cellulose molecular weight. Cellulose could dissolve faster in the solvent with lower salt concentration but the highest cellulose concentration was obtained in the solvent with 30~35% KSCN. Rheological measurements showed that cellulose solutions exhibited viscous solution behavior at low KSCN concentration but primarily elastic behavior at high salt concentration.     

On the dissolution of cellulose in tetrabutylammonium acetate/dimethyl sulfoxide: a frustrated solvent

We have found that the dissolution of cellulose in the binary mixed solvent tetrabutylammonium acetate/dimethyl sulfoxide follows a previously overlooked near-stoichiometric relationship such that one dissolved acetate ion is able to dissolve an amount of cellulose corresponding to about one glucose residue. The structure and dynamics of the resulting cellulose solutions were investigated using small-angle X-ray scattering (SAXS) and nuclear magnetic resonance techniques as well as molecular dynamics simulation. This yielded a detailed picture of the dissolution mechanism in which acetate ions form hydrogen bonds to cellulose and causes a diffuse solvation sheath of bulky tetrabutylammonium counterions to form. In turn, this leads to a steric repulsion that helps to keep the cellulose chains apart. Structural similarities to previously investigated cellulose solutions in aqueous tetrabutylammonium hydroxide were revealed by SAXS measurement. To what extent this corresponds to similarities in dissolution mechanism is discussed.     

Dilute solution properties of cellulose in LiOH/urea aqueous system

Cellulose was dissolved rapidly in 4.6 wt % LiOH/15 wt % urea aqueous solution and precooled to –10 °C to create a colorless transparent solution. ¹³C‐NMR spectrum proved that it is a direct solvent for cellulose rather than a derivative aqueous solution system. The result from transmission electron microscope showed a good dispersion of the cellulose molecules in the dilute solution at molecular level. Weight‐average molecular weight (M_w), root mean square radius of gyration (〈s²〉_z^1/2), and intrinsic viscosity ([η]) of cellulose in LiOH/urea aqueous solution were examined with laser light scattering and viscometry. The Mark–Houwink equation for cellulose in 4.6 wt % LiOH/15 wt % urea aqueous solution was established to be [η] = 3.72 × 10^?2 M in the M_w region from 2.7 × 10⁴ to 4.12 × 10⁵. The persistence length (q), molar mass per unit contour length (M_L), and characteristic ratio (C_∞) of cellulose in the dilute solution were given as 6.1 nm, 358 nm^?1, and 20.8, respectively. The experimental data of the molecular parameters of cellulose agreed with the Yamakawa–Fujii theory of the worm‐like chain, indicating that the LiOH/urea aqueous solution was a desirable solvent system of cellulose. The results revealed that the cellulose exists as semistiff‐chains in the LiOH/urea aqueous solution. The cellulose solution was stable during measurement and storage stage. This work provided a new colorless, easy‐to‐prepare, and nontoxic solvent system that can be used with facilities to investigate the chain conformation and molecular weight of cellulose. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3093–3101, 2006     

Cellulose as a novel amphiphilic coating for oil-in-water and water-in-oil dispersions

The amphiphilic character of cellulose molecules provides the opportunity to use it as a novel eco-friendly emulsifying agent for formation of stable oil-in-water or water-in-oil dispersions. This may be done by mixing water, oil and cellulose solution in an ionic liquid. A more practical alternative is to form first a hydrogel from the cellulose/ionic liquid solution by coagulation with water and applying it into the sonicated water/oil or oil/water mixtures. The dissolution/regeneration process affords higher mobility to the cellulose molecules so an encapsulating coating can be formed at the water-oil interface. A solid-state dispersion was obtained by drying liquid dispersions, which can be repeatedly dissolved in excess water reforming a sustainable dispersion. The damp dispersion can be blown under reduced pressure, yielding a nanoporous foam ("aerocellulose"). The n-eicosane based solid dispersion as well as the aqueous dispersion possess a very high effective heat-absorption capacity. X-ray diffraction patterns indicate that the encapsulating cellulose shell is indeed in the amorphous state. Small-angle diffraction patterns of n-eicosane dispersions exhibit two sharp reflections. One is due to the n-eicosane triclinic crystal bulk phase and the other at somewhat smaller angles is interpreted as due to less ordered phase, possibly due to interactions with the encapsulating cellulose.     

Dissolution of cellulose in aqueous NaOH/urea solution: role of urea

Urea can improve the solubility and stability of cellulose in aqueous alkali solution, while its role has not come to a conclusion. To reveal the role of urea in solution, NMR was introduced to investigate the interaction between urea and the other components in solution. Results from chemical shifts and longitudinal relaxation times show that: (1) urea has no strong direct interaction with cellulose as well as NaOH; (2) urea does not have much influence on the structural dynamics of water. Urea may play its role through van der Waals force. It may accumulate on the cellulose hydrophobic region to prevent dissolved cellulose molecules from re-gathering. The driving force for the self-assembly of cellulose and urea molecules might be hydrophobic interaction. In the process of cellulose dissolution, OH^? breaks the hydrogen bonds, Na⁺ hydrations stabilize the hydrophilic hydroxyl groups and urea stabilizes the hydrophobic part of cellulose.     

Cellulose scaffolds with an aligned and open porosity fabricated via ice-templating

Regenerated cellulose scaffolds with an aligned, columnar and open porosity were fabricated by an ice-templating process. For this purpose, cellulose dissolved in the non-derivatizing aqueous solvent NaOH/urea was used. This cellulose solution was frozen from the bottom side of the mold leading to a directional heat flow in only one direction. Consequently, the directional solidification leads to a directional ice crystal growth. The ice crystals grow as aligned columns repelling and enriching the cellulose molecules between them. After a complete solidification and sublimation of the ice crystals, which act as a sacrificial phase, a structured porous cellulose network is achieved. The scaffold was analysed by light microscopy and X-ray diffraction. The pore sizes in the scaffold can be adjusted by the processing conditions. However, an approach for structural control which is only based on the solution of the heat conduction equation and which was found to be appropriate for ceramic suspensions has only limited suitability for cellulose solutions. In the case of cellulose solutions the diffusion and redistribution of solutes seem to be of significant impact and have to be considered in an adapted model.     

Effects of temperature and molecular weight on dissolution of cellulose in NaOH/urea aqueous solution

Dissolution of cellulose having different viscosity-average molecular weight (M _η ) in 7 wt%NaOH/12 wt%urea aqueous solution at temperature from 60 to −12.6°C was investigated with optical microscope, viscosity measurements and wide X-ray diffraction (WXRD). The solubility (S_a) of cellulose in NaOH/urea aqueous solution strongly depended on the temperature, and molecular weight. Their S_a values increased with a decrease in temperature, and cellulose having M _η below 10.0 × 10⁴ could be dissolved completely in NaOH/urea aqueous solution pre-cooled to −12.6°C. The activation energy of dissolution (E_a,s) of the cellulose dissolution was a negative value, suggesting that the cellulose solution state had lower enthalpy than the solid cellulose. The cellulose concentration in this system increased with a decrease of M _η to achieve about 8 wt% for M _η of 3.1 × 10⁴. Moreover, cellulose having 12.7 × 10⁴ could be dissolved completely in the solvent pre-cooled to −12.6°C as its crystallinity (χ _c) decreased from 0.62 to 0.53. We could improve the solubility of cellulose in NaOH/urea aqueous system by changing M _η , χ _c and temperature. In addition, the zero-shear viscosity (η ₀ ) at 0°C for the 4 wt% cellulose solution increased rapidly with an increase of M _η , as a result of the enhancement of the aggregation and entanglement for the relatively long chains.     

Effects of lignin and hemicellulose contents on dissolution of wood pulp in aqueous NaOH/urea solution

Four species of delignified woodchips with about 1 % lignin content (Chlorite–Woodchips) and a series of softwood pulps with different lignin contents were prepared by sodium chlorite delignification. After mechanical defibration, some Chlorite–Woodchips were directly subjected to dissolution treatment in NaOH/urea solvent; the others were first treated with NaOH solution to remove the hemicellulose to obtain NaOH–Chlorite–Woodchips or oxidized with potassium permanganate (OPP) to remove lignin completely to obtain OPP–Chlorite–Woodchips, and then subjected to the dissolution in NaOH/urea solvent. The results showed that the dissolved proportion of the Chlorite–Woodchips ranged from 36 to 46 %, the dissolved proportion of glucan was within 12 %, and most of the hemicellulose was dissolved in NaOH/urea solvent. Compared with Chlorite–Woodchips, the dissolved proportion of NaOH–Chlorite–Woodchips was lower, but their dissolved proportion of glucan was higher. After further permanganate delignification, both the dissolved proportion of the OPP–Chlorite–Woodchips and the dissolved proportion of glucan of the OPP–Chlorite–Woodchips were higher than those of the Chlorite–Woodchips. However, the dissolved proportion of glucan was still limited to only 15–30 %. The effect of the lignin content of softwood pulps on their dissolution is complicated. With the decrease of the lignin content of softwood pulp from 6.9 to 2.8 %, the dissolved proportion of pulp increased from 14 to 26 %. However, further reduction of lignin content from 2.8 to 0.3 % led to a decrease in the dissolved proportion of pulp from 26 to 12 %. The dissolved proportion of glucan followed the same tendency. These results indicated that the dissolution of wood cellulose in NaOH/urea solvent is not simply controlled by the hemicellulose and lignin contents, but also by some other factors.     

Concentration enrichment of urea at cellulose surfaces: results from molecular dynamics simulations and NMR spectroscopy

A combined solid-state NMR and Molecular Dynamics simulation study of cellulose in urea aqueous solution and in pure water was conducted. It was found that the local concentration of urea is significantly enhanced at the cellulose/solution interface. There, urea molecules interact directly with the cellulose through both hydrogen bonds and favorable dispersion interactions, which seem to be the driving force behind the aggregation. The CP/MAS ¹³C spectra was affected by the presence of urea at high concentrations, most notably the signal at 83.4 ppm, which has previously been assigned to C4 atoms in cellulose chains located at surfaces parallel to the (110) crystallographic plane of the cellulose Iβ crystal. Also dynamic properties of the cellulose surfaces, probed by spin-lattice relaxation time ¹³CT ₁ measurements of C4 atoms, are affected by the addition of urea. Molecular Dynamics simulations reproduce the trends of the T ₁ measurements and lends new support to the assignment of signals from individual surfaces. That urea in solution is interacting directly with cellulose may have implications on our understanding of the mechanisms behind cellulose dissolution in alkali/urea aqueous solutions.