An assessment of petrol fire risk by oxygen consumption calorimetry

This article evaluates the fire risk of petrol utilising a novel testing procedure that enables the measurement of heat release rate (HRR), specific mass loss rate and carbon monoxide (CO) yield of flammable liquids in a cone calorimeter. The testing procedure is a modification of the procedure described in ISO 5660-1:2002. The modification includes the use of a sample pool enabling the testing of flammable liquids. Pure petrol samples were tested. They were ignited with a spark igniter, without the use of a cone heater. The cone heater was removed before testing to avoid its heating by the flame and consequent heat radiation onto the tested sample surface. The average HRR was 612 kW m^?2 and the maximum HRR was 842 kW m^?2. The total CO yield related to mass loss was 58.6 g kg^?1 and related to the effective heat of combustion was 1.48 g MJ^?1. The immediate CO yield increased significantly with an increase in testing time (an increase in the depth level of liquid below the upper edge of the pool). Dependence equations of HRR and specific CO production rate (SCPR) on the specific mass loss rate were calculated from the obtained data. Substituting the specific mass loss rate of petrol (55 g m^?2), which burns in an infinite diameter pool, the HRR (1,581 kW m^?2) and SCPR (3.99 g m^?2 s^?1) were calculated for petrol pool fire under real conditions (at pool diameter larger than 1.5 m). The calculated SCPR accounted for a CO yield of 72.55 g kg^?1.     

Characterization of ignition and combustion characteristics of phenolic fiber-reinforced plastic with different thicknesses

The present study focuses on ignition and combustion characteristics of phenolic fiber-reinforced plastic (FRP) with different thicknesses under different external heat fluxes using cone calorimeter, which receives little attention to date. A series of parameters including ignition time, thermal thickness, mass loss factor, mass loss rate (MLR), heat release rate (HRR), total heat release (THR), fire performance index (FPI) and fire growth index (FGI) are measured or calculated. Results indicate that the ignition time increases with the thickness, but decreases with the external heat flux. Phenolic FRP with thickness of 3 mm may be considered as thermally thin material. However, phenolic FRP with thickness of 5 and 8 mm is prone to be thermally thick material. The critical heat flux, minimum heat flux and ignition temperature are deduced and validated. The thermal thickness increases with the external heat flux. Linear correlations of the thermal thickness with the ratio of specimen density and external heat flux are demonstrated and presented. The mass loss factor decreases with the thickness. Three and two peak MLRs occur in the cases of low and high external heat fluxes, respectively. The average MLR increases with the external heat flux and thickness. The average and maximum HRR increases with the external heat flux. The FGI for the maximum HRR increases with the external heat flux. Linear correlations of the average MLR, the average and maximum HRR and the FGI for the maximum HRR with the external heat flux are demonstrated and presented.

     

Treated and untreated foam core particleboards with intumescent veneer

The effectiveness of treatments for the surface layer of novel foam core particleboards was evaluated by means of Cone calorimeter tests. Foam core particleboards with variations of surface layer treatment, adhesives, and surface layer thicknesses under similar processing conditions were used to produce the test specimen for the Cone calorimeter tests. Ignitability, heat release rate profile, peak of heat release rate, total heat released, effective heat of combustion, mass loss rate, gaseous emissions, and specific extinction area were measured using the cone irradiance of 50 kW m^?2. Additional analysis of this data provided fuel composition information that could reveal the pyrolysis events of the composite boards. Thermocouples at various depths were used to provide further verification of pyrolysis events. The unprotected foam core panels generally had much higher heat release rates, somewhat higher heat of combustion and much higher smoke production due to the polymeric foam component of tested panels, whereas time to ignition and total heat release were not pronounced from the veneer treated boards. Adding the commercial fire retardant veneer to the face particleboard provided a dramatic improvement to the measured flammability properties. It worked sufficiently well with a 3 mm thick surface layer to improve the predicted flame spread rating of the foam core particleboards.     

Fire safety evaluation of expanded polystyrene foam by multi-scale methods

Microscale thermal analysis, bench scale cone calorimetric and real scale burning tests were conducted to evaluated fire safety performance of expanded polystyrene (EPS) foam. Simultaneous thermal analysis was used to study the thermal degradation of the foam in nitrogen, air, and oxygen environments at four heating rates. An endothermic effect is observed only in nitrogen environment, while two exothermic effects are observed in oxygen and air environments. In the nitrogen environment, the onset temperature of the endothermic effect and the endothermic peak temperature are much higher than that of the exothermic processes observed in air and oxygen environments. The Flynn–Wall–Ozawa method is utilized to analyze the degradation kinetics of the non-isothermal thermogravimetry. The activation energies calculated for an air environment, in a conversion range α = 20–70 %, are lower than those for an oxygen environment. The temperature range for this conversion range is 275–371 °C. The enthalpies of the first exothermic effect exceed that of the oxygen environment by 10–45 %. Bench scale cone calorimetric tests were carried out at incident heat flux of 25, 35, and 50 kW m^?2 with two sets of cone equipment. Heat release rate, ignition time, effective heat of combustion, and critical heat flux required for ignition is obtained. In real scale burning tests, the EPS boards were ignited in sandwich structures. Fire spread speeds were derived from temperature measurement inside sandwich structure.     

Calorific value and fire risk of selected fast-growing wood species

This study deals with heat of combustion of selected fast-growing woods. The study also investigates the impact of heat flux on fire risk of the selected fast-growing woods. The hybrid poplar J-105 (Populus nigra × P. maximowiczii), white willow (Salix alba L.) and black locust (Robinia pseudoacacia L.) woods were measured. The heats of combustion were determined by a bomb calorimeter. Fire risk was evaluated with a cone calorimeter at different heat fluxes. The net heat of combustion occurred in the interval from 17.68 MJ kg^?1 (black locust) to 18.02 MJ kg^?1 (hybrid poplar). Fire risk was assessed on the basis of the critical heat flux, maximum average rate of heat emission, carbon monoxide yield, smoke yield and time to flashover. The hybrid poplar had the lowest critical heat flux (12.8 kW m^?2), and the white willow had the highest critical heat flux (17.4 kW m^?2). The maximum average rate of heat emission and the smoke yield increased with the increasing heat flux. On the other hand, carbon monoxide yield decreased with the increasing heat flux. The differences between the times to flashover of the measured wood species were not significant.     

Investigation on the reaction of iron powder mixture as a portable heat source for thermoelectric power generators

This paper reports our investigation on the thermal behavior and ignition characteristics of iron powder and mixtures of iron with other materials such as activated carbon and sodium chloride in which iron is the main ingredient used as fuel. Thermal analysis techniques such as differential scanning calorimetry (DSC) and thermogravimetric analysis were used to characterize the materials and for further understanding of reaction kinetics of the pyrophoric iron mixtures. The experimental results demonstrated that iron micron particles react exothermically to the oxygen in atmosphere and produced iron oxide with ignition temperature of 427.87 °C and heat generation of 4,844 J g^?1. However, in this study, the pyrophoric iron mixture acts as a heat source for the thermoelectric power generators, the final mixture composition is determined to compose of iron powder, activated carbon, and sodium chloride with the mass ratio of approximately 5/1/1. The mixture generated two exothermic peaks DSC curves that showed ignition temperature of 431.53 and 554.85 °C and with a higher heat generation of 9,366 J g^?1 at higher temperature. The effects of test pan materials and heating rate on the ignition were also examined by DSC method. Kinetic data such as the activation energy (E _a), the entropy of activation (ΔS ^# ), enthalpy of activation (ΔH ^# ), and Gibbs energy of activation (ΔG ^# ) on the ignition processes was also derived from the DSC analysis. From the ignition temperature, heat generation, and kinetics test data, the mass ratio of 5/1/1 proved to generate the most amount of heat with high temperatures for the standalone thermoelectric power generators.     

Electrostatic spray deposition of graphene nanoplatelets for high-power thin-film supercapacitor electrodes

Thin-film electrodes of graphene nanoplatelets (GNPs) were fabricated through the electrostatic spray deposition (ESD) technique. The combination of a binder-free deposition technique and an open pore structure of graphene films results in an excellent power handling ability of the electrodes. Cyclic voltammetry measurements of 1-μm-thick electrodes yield near rectangular curves even at a very high scan rate of 20 V s^?1. Thin-film electrodes (1 μm thickness) show specific power and energy of about 75.46 kW kg^?1 and 2.93 W h kg^?1, respectively, at a 5 V s^?1 scan rate. For the thin-film electrode, about 53 % of the initial specific capacitance of electrodes at low scan rates was retained at a high scan rate of 20 V s^?1. Although the thickness of the thin-film electrodes has influence on their rate capability, an electrode with an increased thickness of 6 μm retained about 30 % if its initial capacitance at a very high scan rate of 20 V s^?1. The results show that the ESD-fabricated GNP electrodes are promising candidates for thin-film energy storage for applications that require moderate energy density and very high power and rate handling ability.     

Thermal and flame retardant properties of novel intumescent flame retardant polypropylene composites

Novel intumescent flame retardant polypropylene (PP) composites were prepared based on a char forming agent (CFA) and silica-gel microencapsulated ammonium polyphosphate (Si-MCAPP). The thermal and flame retardancy of flame retardant PP composites were investigated by limiting oxygen index, UL-94 test, cone calorimetry, thermogravimetric analysis, scanning electron micrograph, and water resistance test. The results of cone calorimetry show that the flame retardant properties of PP with 30 wt% novel intumescent flame retardants (CFA/Si-MCAPP = 1:3) improve greatly. The peak heat release rate and total heat release decrease, respectively, from 1,140.0 to 156.8 kW m^?2 and from 96.0 to 29.5 MJ m^?2. The PP composite with CFA/Si-MCAPP = 1:3 has the excellent water resistance, and it can still obtain a UL-94 V-0 rating after 168 h soaking in water.     

Intumescent flame retardation of polypropylene/bamboo fiber semi-biocomposites

Polypropylene/bamboo fiber (BFP) semi-biocomposites were prepared by melted blend method. Microencapsulated ammonium polyphosphate was added to the BFP semi-biocomposites to improve the flame-retardant properties of the BFP semi-biocomposites. The flame-retardant properties of the BFP semi-biocomposites have been investigated by limited oxygen index, UL-94 test and cone calorimeter test. The results of cone calorimeter show that the peak of heat release rate (pHRR) and total heat release (THR) of the flame-retardant BFP semi-biocomposites decrease substantially compared with that without MCAPP. The pHRR value of flame-retardant BFP semi-biocomposite decreases from 540.0 to 227.5 kW m^?2, and the THR value decreases from 75.3 to 49.2 MJ m^?2. The thermal degradation and gas products of the flame-retardant BFP semi-biocomposites were monitored by thermogravimetric analysis and thermogravimetric analysis-infrared spectrometry.     

Effects of hydrophobic polyhedral oligomeric silsesquioxane coating on water vapour barrier and water resistance properties of paperboard

The substitution of fossil based packaging materials with materials from renewable sources is a topic of current interest. Polyhedral oligomeric silsesquioxanes with fatty acid moieties can have a renewable content of more than 90 % and are therefore called bio-POSS. In this study the bio-POSS octa-(ethyl erucamide) silsesquioxane was coated on a paperboard substrate as a liquid coating. The water resistance and the water vapour barrier properties of the paperboard were improved. Samples on which the bio-POSS coating layer was dried at 80 °C had a slightly higher water resistance and water vapour barrier than samples dried at room temperature. UV treatment of the coating layer had little effect. Solid state ¹H-NMR of UV treated coatings showed no reaction of double bonds of bio-POSS in the coating layer. Multiple coating considerably enhanced the water resistance and water vapour barrier properties of the paperboard, due to an increase in the coating thickness and a reduction in number of pores on top coated surfaces.     

GC Methods for the Determination of Methanol and Ethanol in Insulating Mineral Oils as Markers of Cellulose Degradation in Power Transformers

Methanol and ethanol in transformer oils have been recently proposed as new markers of thermal and mechanical degradation of cellulose (the solid insulation in power transformers). In this work, we optimized and compared the performance of two headspace gas chromatographic methods based on flame ionization (HS–GC–FID) and mass spectrometry detection (HS–GC–MS) to determine methanol and ethanol in insulating mineral oil. For methanol and ethanol, the detection limits were 12 and 27 μg kg^?1 (HS–GC–FID) and 1.3 and 3.1 μg kg^?1 (HS–GC–MS). Repeatability was evaluated in transformer oils for both the methods at different concentration levels of analytes and RSD values were found to lie between 1.8 and 16 %. The accuracy of the methods was assessed under a proficiency test (Cigré JWG A2/D1.46). The methods were compared by a F-test and a one-sided paired t test performed on 21 transformer oils in service. Correlations of methanol and ethanol content in sampled oils against their actual time of service are provided. For each sample, the content of traditional markers (furan-2-carbaldehyde and CO₂) was also measured, finding a correlation between light alcohols and CO₂ content. This indicates that methanol and ethanol determination may be helpful in providing further information on the thermal degradation conditions of transformers’ solid insulation. The method developed is currently routinely applied by the laboratories of Sea Marconi Technologies for the assessment of transformers’ conditions.     

Study on the kinetics and reactivity at the ignition temperature of Jurassic coal in North Shaanxi

Thermal analysis of seven Jurassic coal samples from North Shaanxi in West China and three permo-carboniferous coal samples from East China was studied to identify ignition temperatures in the process of the oxidation and spontaneous combustion. The experiments were carried out under non-isothermal heating conditions up to 700 °C at the heating rates of 5, 10, 15, and 20 °C min^?1 in an air atmosphere. Through the FTIR spectrometer experiments, the absorbance peaks of functional groups of coal samples were analyzed at the ignition temperatures, pre-ignition of the 10 °C, post-ignition of the 10 °C at the heating rate of 10 °C min^?1. By the differential spectrum method, the changes of functional groups were discussed with the aim to determine characteristics and reactivity of the ignition temperature around. The results showed that ignition temperatures of experimental coal samples increased with the rising heating rates, and ignition temperatures of Jurassic coals were lower than that of the permo-carboniferous coal samples at the same heating rate. Apparent activation energy of experimental Jurassic coals at the ignition temperatures was calculated by Ozawa method based on the non-isothermal and differential heating rates, ranging from 80 to 105 kJ mol^?1, which were lower than that of the eastern permo-carboniferous samples. On the basis of Pearson correlation coefficient method which can signify the degree of correlations ranging from ?1 to 1, the correlation analyses were conducted between activation energy and functional groups variation within 10 °C before and after ignition temperature. It was concluded that the key functional groups of Jurassic coals in the oxidation and ignition reaction were methyl and alkyl ether within 10 °C before ignition temperature, and carboxyl and carbonyl within 10 °C after ignition temperature.     

In situ synthesis of crosslinked-polyaniline nano-pillar arrays/reduced graphene oxide nanocomposites for supercapacitors

Crosslinked-polyaniline (CPA) nano-pillar arrays adsorbed on the surface of reduced graphene oxide (RGO) sheets were synthesized by in situ solution polymerization through two steps of reduction. The electrochemical analyses demonstrated that the befittingly reduced CPA/RGO composite exhibited high performance as electrode materials for supercapacitors. The CPA/RGO composite showed very high specific capacitance of 1532 F g^?1 at a scan rate of 10 mV s^?1 or 694 F g^?1 at a current density of 2 A g^?1 in 1 M H₂SO₄ electrolyte, as well as great energy density of 61.4 W h kg^?1 at a current density of 2 A g^?1. The electrode material also had decent power density of 4 kW kg^?1 at a current density of 10 A g^?1, and good cycling stability of 92.5 % capacitance retained after 500 cycles of cyclic voltammetry at 500 mV s^?1. The neat microstructures and super electrochemical properties suggest the potential use of the composites in supercapacitors.     

Layer-by-layer assembled thin films based on fully biobased polysaccharides: chitosan and phosphorylated cellulose for flame-retardant cotton fabric

Polyelectrolytes multilayer (PEM) films based on fully biobased polysaccharides, chitosan and phosphorylated cellulose (PCL) were deposited on the surface of cotton fabric by the layer-by-layer assembly method. Altering the concentration of PCL could modify the final loading on the surface of cotton fabrics. A higher PCL concentration (2 wt%) could result in more loading. Attenuated total reflection Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and energy-dispersive X-ray analysis directly showed that chitosan and PCL were successfully deposited onto the surface of cotton fabric. In the vertical flame test, the cotton fabric with 20 bilayers at the higher PCL concentration (2 wt%) could extinguish the flame. Microcombustion calorimetry results showed that all coated cotton fabrics reduced the peak heat release rate (HRR) and total heat release (THR) relative to the pure one, especially for (CH0.5/PCL2)₂₀, which showed the greatest reduction in peak HRR and THR. Thermogravimetric analysis results showed that the char residue at temperatures ranging from 400 to 700 °C was enhanced compared to that in the pure cotton fabric, especially in the case of higher PCL concentration (2 wt%). The work first provided a PEM film based on fully biobased polysaccharide, chitosan and PCL on cotton fabric to enhance its flame retardancy and thermal stability via the layer-by-layer assembly method.     

Analysis of thin films and molecular orientation using cluster SIMS

A study of phenylalanine films of different thicknesses from submonolayer to 55 nm on Si wafers has been made using Bi_n⁺ and C₆₀⁺ cluster primary ions in static SIMS. This shows that the effect of film thickness on ion yield is very similar for all primary ions, with an enhanced molecular yield at approximately 1 monolayer attributed to substrate backscattering. The static SIMS ion yields of phenylalanine at different thicknesses are, in principle, the equivalent of a static SIMS depth profile, without the complication of ion beam damage and roughness resulting from sputtering to the relevant thickness. Analyzing thin films of phenylalanine of different thicknesses allows an interpretation of molecular bonding to, and orientation on, the silicon substrate that is confirmed by XPS. The large crater size for cluster ions has interesting effects on the secondary ion intensities of both the overlayer and the substrate for monolayer and submonolayer quantities. This study expands the capability of SIMS for identification of the chemical structure of molecules at surfaces. © Crown copyright 2010.     

Flammability properties of PI fabric coated with montmorillonite

In this study, polyimide (PI) fabric was coated with montmorillonite (MMT) which performed as a kind of flame retardant. Thermogravimetric analysis showed that PI coated with MMT left as much as 69 % char after heating to 700 °C, about 15 % more than uncoated PI fabric. Cone calorimeter testing (heat flux: 60 kW m^?2) showed that coated fabric reduced the total heat release and showed resistance to degradation from direct flame. Post-burn residues of samples were examined with SEM and revealed that the weave structure and fiber shape in all coated fabrics were preserved. In addition, heat-insulting test showed that the temperature difference of coated PI could reach 400 °C after 10 min at 800 °C. These results demonstrate that MMT coating is relatively effective for improving flame-retardant behavior to PI fabric.     

Mechanochemically prepared polyaniline and graphene-based nanocomposites as electrodes of supercapacitors

Conductive nanocomposites based on polyaniline and graphene (PAni/Gr) were prepared by cheap and efficient mechanochemical method. The uniform distribution of Gr nanoparticles in the polymer matrix and the ordering of the polymer chains due to the action of mechanical shear stresses, which were established by TEM, stipulated high specific capacitance about 920 F g^?1 in ??0.2–1.0 V vs. Ag/AgCl potential range. PAni/Gr-based electrodes are able to provide the specific capacitance of ~?750 F g^?1 at 2 A g^?1 in symmetric supercapacitors (SSC) and stably cycle at the operating voltage V?=?0.65 V for 10,000 charge-discharge cycles with 96% capacitance retention, whereas the increasing of V leads to the loss of stability as a result of the cathode degradation. PAni/Gr-based SSC possessed improved self-discharge showed high rate capability, and the specific power of such SSC could reach ~?10 kW kg^?1 at the specific energy of ~?18 W h kg^?1.     

Influence of copper hexacyanoferrate film thickness on the electrochemical properties of self-assembled 3-mercaptopropyl gold electrode and application as a hydrazine sensor

A copper hexacyanoferrate film was obtained on a modified electrode prepared by self-assembly of 3-mercaptopropyltrimethoxysilane on a gold surface. The film thickness was controlled using a layer-by-layer technique to tune the electrocatalytic properties of the electrode. Two electrodes with different hexacyanoferrate film thicknesses were prepared via three immersions (AuS/CuHCF3) and six immersions (AuS/CuHCF6) of the film in the precursor solutions. Cyclic voltammetry data were obtained to determine the adequate film thickness. Scanning electron microscopy images showed a roughness increase due to the growth of the film thickness at the electrode surface. Electrochemical impedance spectroscopy showed distinct behavior for the two electrodes prepared; while diffusion and charge transfer processes can be observed in both electrodes, an additional capacitive process at intermediary frequencies was observed for the AuS/CuHCF6 electrode. The charge transfer resistance (R _ct) for the AuS/CuHCF3 electrode (19.6 Ω cm²) was lower than for AuS/CuHCF6 (27.9 Ω cm²) due to the hexacyanoferrate film thickness, since the charge transfer process demands the simultaneous diffusion of K⁺ into the surface. Cyclic voltammetry was used to evaluate the application of the AuS/CuHCF3 electrode as an electrochemical sensor, revealing a linear correlation for hydrazine concentrations.     

Determination of adsorption heats of individual adsorption complex by combination of microcalorimetry and FTIR spectroscopy

Adsorption of CO as a probe molecule on K-FER zeolites differing in Si/Al ratio was investigated. Successful determination of adsorption heats of individual adsorption complexes formed upon adsorption of CO molecules on K-FER zeolites at 300 K by combination of IR spectroscopy with adsorption microcalorimetry is reported. Adsorption heat of bridged carbonyl complexes, where CO molecule interacts with two nearby extraframework K⁺ cations, was experimentally determined for the first time. It was found that bridged complexes on dual cationic sites exhibit adsorption heat of 34.8 kJ mol^?1, whereas monodentate carbonyls on single isolated K⁺ cation exhibit adsorption heat of only 26.2 kJ mol^?1 and adsorption heat of isocarbonyls was 21.5 kJ mol^?1.     

Waterborne polyurethane-coated polyamide/fullerene composite films: Mechanical,thermal, and flammability properties

Novel waterborne polyurethane (WPU) was prepared and coated on nylon 12 (Ny12) and fullerene-C60 (Full-C60, 1–10 wt%) composite films using simple dip coating technique. In Ny12/Full-C60 composite, fullerene nanoparticles were dispersed in a wavy layered pattern, whereas coated WPU/Ny12/Full-C60 films depicted uniform pattern of non-overlapping scales. WPU/Ny12/Full-C60 1–10 showed higher values of tensile strength and modulus, 91.4–98.1 MPa and 52.2–57.9 GPa, respectively. In WPU/Ny12/Full-C60 1–10, maximum degradation temperature was increased to 598°C and char yield to 35%. Increasing fullerene content from 1 to 10 wt% decreased maximum peak heat release rate from 209 to 132 kW m^?2, i.e., 53% reduction in flammability compared to WPU.