Nanosized cobalt-based catalyst prepared by supercritical phase condition for Fischer-Tropsch synthesis

A series of nanosized Co/Zn/Mn/K composite catalysts for Fischer-Tropsch synthesis (FTS) were prepared by supercritical fluid drying (SCFD) method and common drying (CD) method. The nanosized cobalt-based catalysts were characterized by XRD, TEM and BET techniques. Their catalytic performances were tested in a slurry-bed reactor under FTS reaction conditions. The drying and crystallization were carried out simultaneously during SCFD, therefore, the catalysts prepared by SCFD method have ideal structure and show the FTS performance superior to the others prepared by CD method. The FTS activity and selectivity were improved via adding Zn, Mn and K promoters, and less CH₄ and CO₂ as well as higher yield of C₅₊ products were achieved. The optimal performance of a 92% CO conversion and a 65% C₅₊ product yield was obtained over a catalyst with the component of Co/Zn/Mn/K = 100/50/10/7. Furthermore, the catalytic performance was studied under the conditions of liquid-phase and supercritical phase slurry-bed, and C₅₊ product yield were 57.4% and 65.4%, respectively. In summary, better catalytic performance was obtained using the nanosized catalyst prepared by SCFD method under supercritical reaction conditions, resulting in higher conversion of CO, less CO₂ byproduct, and higher yield of C₅₊ products.     

MOFs衍生炭负载的钴基催化剂的廉价制备及其CO加氢催化性能

以对苯二甲酸（H₂BDC）为配体、乙酸钴为Co源、水作溶剂,通过共沉淀法合成了金属有机框架材料（Co-BDC MOFs）;以其为前驱体分别在乙炔和氩气氛下采用化学气相沉积法制备了核壳结构Co@C催化剂。结合XRD、氮吸附、SEM、TEM、XPS、TGA和Raman光谱等手段对Co@C催化剂的结构和组成进行了表征,考察了该催化剂在费托合成反应中的活性及稳定性。结果表明,炭化气氛对炭层结构的石墨化程度有较大影响,而对金属Co核的物相结构和粒径影响较小;乙炔气氛有助于形成多孔的石墨炭壳,从而促进烃链的生长,Co@C-C₂H₂催化剂上的C₅₊烃产物选择性高达82.66%,反应过程中催化剂物相由单相金属Co转变为金属Co与Co₂C的混合相,且无失活现象发生,表明Co₂C具有较高的费托反应催化活性。     

Effect of cobalt weight content on the structure and catalytic properties of Co/CNT catalysts in the fischer–tropsch synthesis

Cobalt-based Fischer–Tropsch synthesis (FTS) catalysts containing 1 to 40 wt % cobalt supported on multi-walled carbon nanotubes (CNTs) have been investigated. The CNTs have been characterized by low-temperature nitrogen adsorption, scanning electron microscopy, and X-ray photoelectron spectroscopy. All catalysts have been prepared by impregnating, with an ethanolic solution of cobalt nitrate, the CNTs preoxidized with concentrated nitric acid and have been tested in the FTS at 220°C and atmospheric pressure. Correlations have been established between the cobalt weight content of the catalyst and the Co particle size determined by transmission electron microscopy and X-ray diffraction. The Co content and particle size have an effect on the activity and selectivity of the catalyst and on the target fraction (C₅₊) yield in the FTS. The highest CO conversion is observed for the catalyst containing 20 wt % Co; the highest selectivity and activity, for the catalyst containing 5 wt % Co; the highest C₅₊ yield, for the catalyst containing 10 wt % Co.     

Catalytic Performance and Kinetic Models on Zirconium Phosphate Modified Ru/Co/SiO2 Fischer–Tropsch Catalyst

The present paper represents the promising ways to improve catalytic performance by introducing zirconium phosphate (ZP) on Ru/Co/SiO₂ catalysts and the related kinetic models using the optimized Fischer?CTropsch synthesis (FTS) catalyst. A lot of works has been reported using cobalt-based catalyst for FTS reaction, and many authors have continuously tried to find out highly efficient FTS catalyst by modifying support as well as by introducing promoters. Silica is one of the excellent candidates as catalytic supports, and the present works intensively represents how to modify SiO₂ support for a high catalytic performance by using ZP species. The effect of ZP-modification of SiO₂ support with respect to cobalt aggregation and catalytic deactivation was mainly investigated for FTS reaction. The surface modification at P/(Zr?+?P) molar ratio between 0.029 and 0.134, enhanced the spatial confinement effect of cobalt clusters, and resulted in high catalytic stability with the help of well-dispersed ZP particle formation. The enhanced catalytic performance, in terms of CO conversion, C₅+ selectivity and catalytic stability, is mainly attributed to the suppressed aggregation, a homogeneous distribution of cobalt clusters with a proper size and a low mobility of cobalt clusters at an optimum molar ratio of P/(Zr?+?P) because of the formation of thermally stable ZP particles. The kinetic parameters and rate equations on the optimized catalyst are also derived in terms of CO conversion and product distribution.     

Effect of the pore size of Co/SBA-15 isomorphically substituted with zirconium on its catalytic performance in Fischer-Tropsch synthesis

Cobalt catalysts supported on a series of mesoporous SBA-15 materials isomorphically substituted with zirconium (Zr/Si atomic ratio = 1/20) with different pore sizes (5.7 nm, 7.8 nm, 11.6 nm, 17.6 nm) have been synthesized. The catalysts were characterized by transmission electron microscopy, ²⁹Si solid state magic angle spinning (MAS) NMR, N₂ adsorption-desorption measurements, X-ray powder diffraction, X-ray photoelectron spectroscopy, H₂-temperature programmed reduction, H₂-temperature programmed desorption and O₂ titrations. The results indicated that larger pore size led to weaker interactions between cobalt and the supports which lowered the temperature of both reduction steps (Co₃O₄→CoO and CoO→Co⁰). The catalytic performances of the catalysts in Fischer-Tropsch synthesis (FTS) were tested in a fixed bed reactor. It was found that the FTS catalytic activity and product selectivity depended strongly on the pore size of the catalysts. The catalyst with a pore size of 7.8 nm showed the best FTS activity, and the catalyst with a pore size of 17.6 nm showed the highest selectivity to C₁₂–C₂₀ and C₂₀₊ hydrocarbons.     

A zirconium modified Co/SiO2 Fischer-Tropsch catalyst prepared by dielectric-barrier discharge plasma

Co/SiO₂ and zirconium promoted Co/Zr/SiO₂ catalysts were prepared using dielectric-barrier discharge (DBD) plasma instead of the conventional thermal calcination method. Fischer-Tropsch Synthesis (FTS) performances of the catalyst were evaluated in a fixed bed reactor. The results indicated that the catalyst treated by DBD plasma shows the higher FTS activity and yield of heavy hydrocarbons as compared with that treated by the conventional thermal calcination method. Increase in CO conversion was unnoticeable on the Co/SiO₂ catalyst, but significant on the Co/Zr/SiO₂ catalyst, both prepared by DBD plasma. On the other hand, heavy hydrocarbon selectivity and chain growth probability (α value) were enhanced on all the catalysts prepared by the DBD plasma. In order to study the effect of the DBD plasma treatment on the FTS performance, the catalysts were characterized by N₂-physisorption, H₂-temperature programed reduction (H₂-TPR), H₂-temperature-programmed desorption (H₂-TPD) and oxygen titration, transmission electron microscope (TEM) and X-ray diffraction (XRD). It was proved that, compared with the traditional calcination method, DBD plasma not only could shorten the precursor decomposition time, but also could achieve better cobalt dispersion, smaller Co₃O₄ cluster size and more uniform cobalt distribution. However, cobalt reducibility was hindered to some extent in the Co/SiO₂ catalyst prepared by DBD plasma, while the zirconium additive prevented significantly the decrease in cobalt reducibility and increased cobalt dispersion as well as the FTS performance.     

以钴羰基簇合物为前驱体制备的钴基催化剂上F-T反应性能简

以含羧酸配体的钴羰基簇合物Co₂（CO）₆HCCCOOH,Co₃（CO）₉CCH₂COOH,Co₄（CO）₁₀HCCCOOH 为前驱体,γ-Al₂O₃为载体,通过浸渍法制备了一系列催化剂;同时以Co（NO₃）₂作为前驱体制备了参比催化剂. 对制备的催化剂进行了费托反应性能评价,并用透射电子显微镜、氨程序升温脱附和傅里叶变换红外光谱等手段对催化剂进行了表征. 结果发现,不同前驱体制备的催化剂对载体上Co的分布具有明显影响,进而影响催化剂活性. 反应结果表明,不同前驱体制备的催化剂上CO转化率及C₅₊选择性顺序为Co₃（CO）₉CCH₂COOH > Co₂（CO）₆HCCCOOH > Co₄（CO）₁₀HCCCOOH > Co（NO₃）₂.     

微量Li助剂对Co/AC催化剂合成高碳醇性能的影响

采用等体积浸渍法制备了含微量Li 的15Co_xLi/AC 催化剂,考察了微量Li 助剂对15Co/AC催化剂上CO加氢合成高碳醇性能的影响. 采用X射线衍射、程序升温还原和程序升温表面反应技术对15Co_xLi/AC 催化剂进行了表征,结果表明,微量Li 的添加可以提高催化剂上CO加氢活性、生成C₅₊烃的选择性、合成醇的选择性以及高碳醇的分布. 这主要是由于微量Li 助剂与Co物种形成了弱相互作用,促进了催化剂Co物种的分散,形成较小Co晶粒,促进了Co₂C的形成.     

Highly Ordered Mesoporous Cobalt-Copper Composite Oxides for Preferential CO Oxidation

Highly ordered mesoporous cobalt-copper composite oxides were prepared by the nanocasting method with various Co and Cu ratios. The catalysts obtained were characterized by X-ray diffraction, N₂ adsorption–desorption, H₂-temperature programmed reduction, CO-temperature programmed desorption and X-ray photoelectron spectroscopy. All of the catalysts had uniform mesopores and high surface areas. The distinct catalytic properties of these well-characterized mesoporous materials were demonstrated for preferential CO oxidation. It is found that the mesoporous cobalt-copper composite oxides, exhibited the higher catalytic activity for CO conversion and selectivity compared with the mesoporous Co₃O₄ and mesoporous CuO. Among these catalysts the mesoporous cobalt-copper catalyst with Co:Cu molar ratio of 70:30, shows the best catalytic activity and the broadest operating temperature “window” for the high CO conversion in the range of 125–200^oC. The higher catalytic activity was attributed to the higher CO adsorption and oxygen vacancies.     

金属有机骨架材料MIL-53(Al)负载钴催化剂的CO催化氧化反应性能

采用溶剂法合成了热稳定性高的金属有机骨架材料MIL-53(Al)(MIL:Materials of Institut Lavoisier),用此材料为载体负载钴催化剂用于CO的催化氧化反应,并与Al2O3负载的钴催化剂进行了对比.采用热重-差热扫描量热(TG-DSC)、傅里叶变换红外(FTIR)光谱、X射线衍射(XRD)、N2物理吸附-脱附、透射电子显微镜(TEM)、氢气程序升温还原(H2-TPR)等方法对催化剂的结构性质进行了表征.TG和N2物理吸附-脱附结果表明,载体MIL-53(Al)有好的稳定性和高的比表面积;XRD以及TEM结果表明Co/MIL-53(Al)上负载的Co3O4颗粒粒径(平均约为5.03 nm)明显小于Al2O3上Co3O4颗粒粒径(平均约为7.83 nm).MIL-53(Al)的三维多孔结构中分布均匀的位点能很好地分散固定Co3O4颗粒,高度分散的Co3O4颗粒有利于CO的催化氧化反应.H2-TPR实验发现Co/MIL(Al)催化剂的还原温度低于Co/Al2O3催化剂的还原温度,低的还原温度表现为高的催化氧化活性.CO催化氧化结果表明,MIL-53(Al)负载钴催化剂的催化活性明显高于Al2O3负载钴催化剂,MIL-53(Al)负载钴催化剂在160°C时使CO氧化的转化率达到98%,到180°C时CO则完全转化,催化剂的结构在催化反应过程中保持稳定.     

Formation of Co-Ru/MgO/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts for the Fischer-Tropsch synthesis: A magnetic method for the estimation of cobalt particle size

The physicochemical properties of Co-supported catalysts were studied, and the particle size of Co in Co/MgO/Al₂O₃ and Co-0.2% Ru/MgO/Al₂O₃ catalysts for the Fischer-Tropsch synthesis (FTS) was estimated using a magnetic method. It was found that a considerable fraction of superparamagnetic Co particles, which increase selectivity for C₅₊ hydrocarbons and decrease the yield of methane in the FTS, was present in a ruthenium-containing catalyst along with single-domain ferromagnetic particles. In this case, the catalyst activity increased by a factor of 10.     

FeMn、FeMnNa和FeMnK催化剂上合成气制低碳烯烃的比较

研究了钠、钾助剂对FeMn 合成低碳烯烃催化剂结构及性能的影响. 低温N₂吸附、X射线光电子能谱（XPS）、X射线衍射（XRD）、H₂程序升温还原（H₂-TPR）、CO/CO₂程序升温脱附（CO/CO₂-TPD）、Mössbauer 谱和CO+H₂反应的研究结果表明,增加Mn助剂含量促进了活性相的分散和低碳烯烃的生成,而过多锰助剂在催化剂表面的富集则降低了费托合成反应的CO转化率;钾助剂和钠助剂的加入均抑制了催化剂的还原并且促进了CO₂和CO的吸附. 比较还原后（H₂/CO摩尔比为20）和反应后（H₂/CO摩尔比为3.5）催化剂的体相结构可以发现,在FeMn、FeMnNa和FeMnK催化剂中,由于钾助剂的碱性和CO吸附能力较强,因此体相中FeC_x的含量相对较高;而活性测试结果表明,FeMnNa催化剂拥有最好的CO转化率（96.2%）和低碳烯烃选择性（30.5%,摩尔分数）.     

TiO2 supported cobalt-manganese nano catalysts for light olefins production from syngas

Cobalt-manganese nano catalysts were prepared by sol-gel method. This research investigated the effects of different cobalt-manganese (Co/Mn = 1/1) loading, pH and calcination conditions on the catalytic performance of Co-Mn/TiO₂ catalysts for Fischer-Tropsch synthesis (FTS) in a fixed bed reactor. It was found that the catalyst containing 30wt%(Co-Mn)/TiO₂ was an optimal catalyst for the conversion of synthesis gas to light olefins especially propylene. The activity and selectivity of optimal catalyst were studied under different operational conditions. The results showed that the best operational conditions were H₂/CO= 1/1 molar feed ratio at 250 °C and GHSV= 1300 h^?1 under atmospheric pressure. Characterization of catalysts was carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), N₂ adsorption-desorption measurements.     

Effect of support and cobalt precursors on the activity of Co/AlPO4 catalysts in Fischer–Tropsch synthesis

Cobalt supported on amorphous aluminum phosphate (Co/AlPO₄) catalysts were prepared by the impregnation method using three different cobalt precursors such as cobalt nitrate, acetate and chloride to elucidate the activity of Fischer–Tropsch synthesis. The use of AlPO₄ as a support for cobalt-based catalysts exhibits better catalytic performance during FTS reaction than the corresponding Co/Al₂O₃ catalyst. TPR results also suggest that the reducibility of the catalysts varies with the nature of cobalt precursors employed during the impregnation on AlPO₄ support. The Co/AlPO₄ catalyst prepared from cobalt nitrate shows higher CO conversion and C₈+ selectivity than the others due to the facile formation of homogeneous cobalt particles with proper electronic characters and high reducibility. Interestingly, all Co/AlPO₄ showed a growth of filamentous carbon initiated from the large mobile cobalt particles during the reaction. The differences in catalytic properties of Co/AlPO₄ are mainly attributed to the cobalt particle size, reducibility with different electronic states of metallic cobalt, pore diameter of AlPO₄ and formation of filamentous carbon.     

Iron-based catalysts encapsulated by nitrogen-doped graphitic carbon for selective synthesis of liquid fuels through the Fischer-Tropsch process

Fischer-Tropsch synthesis (FTS) has the potential to be a powerful strategy for producing liquid fuels from syngas if highly selective catalysts can be developed. Herein, a series of iron nanoparticle catalysts encapsulated by nitrogen-doped graphitic carbon were prepared by a one-step pyrolysis of a ferric L-glutamic acid complex. The FeC-800 catalyst pyrolyzed at 800 °C showed excellent catalytic activity (239.4 μmol_CO g_Fe^–1 s^–1), high C₅–C₁₁ selectivity (49%), and good stability in FTS. The high dispersion of ferric species combined with a well-encapsulated structure can effectively inhibit the migration of iron nanoparticles during the reaction process, which is beneficial for high activity and good stability. The nitrogen-doped graphitic carbon shell can act as an electron donor to the iron particles, thus promoting CO activation and expediting the formation of Fe₅C₂, which is the key factor for obtaining high C₅–C₁₁ selectivity.     

富氧条件下Co/ZSM-5催化剂对C3H8选择还原NOx的性能

采用多种物理化学手段研究了在模拟的轻型柴油车尾气中不同Co担载量及Cu掺杂的Co/ZSM-5催化剂的Co组分分散状态、可还原性、NO吸附脱附性质对C₃H₈选择性催化还原NO_x性能的影响。结果表明,浸渍法制备的Co/ZSM-5催化剂上既有外表面上的Co³⁺和Co²⁺物种,也有孔内的Co²⁺离子。富氧条件下Co/ZSM-5催化剂上C₃H₈选择性催化还原NO_x的活性主要与ZSM-5载体孔外表面分散的CoO_x物种中的钴离子可还原能力和NO吸附脱附性能密切相关。Co/ZSM-5催化剂上适宜的Co担载量约为4.0wt%,低担载量时随Co担载量增加,表面CoO_x物种中钴离子可还原能力增强,C₃H₈选择性催化还原NO_x的低温转化活性增加;高担载量时,随Co担载量增加,单位Co离子的NO吸附量的减少以及催化剂表面活性中心数的减少,导致了Co/ZSM-5催化剂NO_x的转化率和催化剂比速率（k）的下降。孔外表面Co₃O₄晶体的存在使催化剂表面产生较强的NO吸附,并在高温时有利于C₃H₈的氧化燃烧,使C₃H₈选择性催化还原NO_x的活性降低。     

Synergistic effects of potassium promoter and carbon fibers on direct synthesis of isobutanol from syngas over Cu/ZnO/Al2O3 catalysts obtained from hydrotalcite-like compounds

The Cu/ZnO/Al₂O₃ catalysts (CuZnAl) can be utilized to directly synthesize higher alcohols from syngas under mild conditions. Carbon fibers (CFs) are widely used as a catalyst supporter, and potassium is usually used as a good electron assistant for charge transfer to the active phase of the catalyst. However, little is known about the combined effects of CFs and potassium on Cu/ZnO/Al₂O₃ catalysts. In this work, the CuZnAl catalysts supported on activated carbon fibers (ACFs) were prepared by a co-precipitation method, and then the catalysts were modified by potassium. The catalytic performances of K-modified CuZnAl and composites containing ACFs and CuZnAl were evaluated. Addition of ACFs and/or potassium increased CO conversion and selectivity for isobutanol compared with pure CuZnAl. All the samples were characterized by BET, XRD, SEM–EDS, CO–TPD, and Raman spectroscopy to further disclose the reason for better catalytic performance of the catalysts with ACFs and/or potassium. We found that addition of ACFs or potassium promotes moderate CO adsorption and formation of the active phase (CuO/ZnO solid solution) during alcohol synthesis, which facilitates synthesis of higher alcohols and CO conversion. As a result, ACFs and potassium exhibited synergistic effects on improvement of CO conversion and selectivity for isobutanol.     

富氧条件下Co/ZSM-5催化剂对C_3H_8选择还原NO_x的性能

采用多种物理化学手段研究了在模拟的轻型柴油车尾气中不同Co担载量及Cu掺杂的Co/ZSM-5催化剂的Co组分分散状态、可还原性、NO吸附脱附性质对C3H8选择性催化还原NOx性能的影响。结果表明,浸渍法制备的Co/ZSM-5催化剂上既有外表面上的Co3+和Co2+物种,也有孔内的Co2+离子。富氧条件下Co/ZSM-5催化剂上C3H8选择性催化还原NOx的活性主要与ZSM-5载体孔外表面分散的CoOx物种中的钴离子可还原能力和NO吸附脱附性能密切相关。Co/ZSM-5催化剂上适宜的Co担载量约为4.0wt%,低担载量时随Co担载量增加,表面CoOx物种中钴离子可还原能力增强,C3H8选择性催化还原NOx的低温转化活性增加;高担载量时,随Co担载量增加,单位Co离子的NO吸附量的减少以及催化剂表面活性中心数的减少,导致了Co/ZSM-5催化剂NOx的转化率和催化剂比速率(k)的下降。孔外表面Co3O4晶体的存在使催化剂表面产生较强的NO吸附,并在高温时有利于C3H8的氧化燃烧,使C3H8选择性催化还原NOx的活性降低。     

Solar-Driven CO2 Conversion via Optimized Photothermal Catalysis in a Lotus Pod Structure

Photothermal CO₂ reduction is one of the most promising routes to efficiently utilize solar energy for fuel production at high rates. However, this reaction is currently limited by underdeveloped catalysts with low photothermal conversion efficiency, insufficient exposure of active sites, low active material loading, and high material cost. Herein, we report a potassium-modified carbon-supported cobalt (K⁺−Co−C) catalyst mimicking the structure of a lotus pod that addresses these challenges. As a result of the designed lotus-pod structure which features an efficient photothermal C substrate with hierarchical pores, an intimate Co/C interface with covalent bonding, and exposed Co catalytic sites with optimized CO binding strength, the K⁺−Co−C catalyst shows a record-high photothermal CO₂ hydrogenation rate of 758 mmol g_cat⁻¹ h⁻¹ (2871 mmol g_Co⁻¹ h⁻¹) with a 99.8 % selectivity for CO, three orders of magnitude higher than typical photochemical CO₂ reduction reactions. We further demonstrate with this catalyst effective CO₂ conversion under natural sunlight one hour before sunset during the winter season, putting forward an important step towards practical solar fuel production.     

Mass- and heat-transfer-enhanced catalyst system for Fischer-Tropsch synthesis in fixed-bed reactors

Fischer-Tropsch synthesis (FTS) was carried out using Al₂O₃-supported Co catalyst coated on metallic monolith. Considering the liberation of a large amont of heat from the highly exothermic FTS reaction, catalytic activity of Co catalyst coated on metallic monolith was tested and compared with that of pellet-type catalysts. The reaction was carried out in a conventional tubular fixed-bed reactor and simulated distillation (SIMDIS) analysis method was used to determine the liquid products distribution. Proper control of degree of reaction, as well as the reaction temperature gave rise to a shift of products selectivity toward higher hydrocarbons, especially C₁₃?C₁₈ diesel range hydrocarbons.