Filiform corrosion of aluminium alloys after a phosphate treatment

The role on filiform corrosion (FFC), after an automotive painting process with a phosphate treatment, of the near surface deformed layer (NSDL) formed during mechanical processing on AA8006 aluminium alloys is investigated. Samples subjected to specific surface pretreatments are examined before and after different steps of the phosphating process in order to identify the characteristics of the NSDL that are responsible for the susceptibility to FFC. The thickness, the structure and the composition of this NSDL are determined by SEM, RBS, XPS and transmission electron microscopy. The presence of a 200‐nm thick NSDL which is not completely eliminated during the degreasing step of the phosphating process increases dramatically the FFC susceptibility of AA8006 aluminium alloys compared with beforehand etched samples. The influence of Pb and Mg segregation on top of the surface is found to be negligible whereas the specific microstructure of the NSDL characterised by nanograins with boundaries decorated by nano‐sized oxide intermetallic particles seems to play a major role on FFC. Copyright © 2014 John Wiley & Sons, Ltd.     

Distribution and thickness of the surface contaminations on STM tungsten tips,studied by AES/SEM and ARXPS

The combination of Auger electron spectroscopy (AES), scanning electron microscopy (SEM) and angle resolved X-ray photoelectron spectroscopy (ARXPS) has been applied to the analysis of the distribution of elements at the surface region of electrochemically etched tungsten tips and the determination of the thickness of a layer with oxygen and carbon contamination. Auger line profiling revealed a homogeneous distribution of oxygen and significant enrichment of carbon on the W tip between 0 and 1.5 m from the top. The thickness of the contamination layer on various W materials, electrochemically etched, was found to be 1.35±0.15 nm as measured using ARXPS, and was estimated to be about 1–3 nm as measured by AES.     

Oxide and nitride protective layers on stainless steel studied by AES,WDS and XPS

Protective surface layers on AISI 321 stainless steel were prepared by thermal treatments at two different temperatures in air and two controlled atmospheres. Different oxide and/or nitride layers were formed. Surface morphology of the layers was investigated by scanning electron microscopy (SEM). Auger electron spectroscopy (AES) depth profiling of the samples was performed. Since depth profiling suggested layer thicknesses of the order of hundreds of nanometres, an attempt was made to obtain some fast, averaged information about the layer compositions using wavelength dispersive spectroscopy (WDS) at two different beam energies to obtain probing depths best suited to the layer thickness. X‐ray photoelectron spectroscopy (XPS) profiling of one layer was also performed to obtain information about the chemical states of the elements inside the layer. The analysed samples showed considerable differences with respect to their surface morphology, oxide/nitride layer thicknesses, compositions and layer–metal interface thickness. Copyright © 2007 John Wiley & Sons, Ltd.     

Characterization of Laser-Arc deposited multilayer systems by means of AES, Factor Analysis and XPS

In a vacuum chamber at 5 · 10^–4 Pa, multilayer systems (single layer thickness 20 nm) consisting of Ti/C and Al/C, respectively, have been deposited on Si (111) disks by the laser assisted coating (Laser-Arc). Structure and composition have been investigated by means of Scanning Electron Microscopy (SEM), X-ray Photoelectron Spectroscopy (XPS), and Auger Electron Spectroscopy (AES) in conjunction with Factor Analysis. AES depth profile measurements through the outermost part of the layers show for both the Ti/C and the Al/C samples a regular structure of the layer sequence metal/ carbon with a constant distance along the sample normal and sharply formed interfaces. In the metallic layers an oxygen enrichment was found, which is more intensive in the Ti/C deposit than in the Al/C one. By means of Factor Analysis in the evaluation of the differentiated spectra as a function of sputtering time, the formation of carbides at the metal/carbon interfaces has been detected. However, in the present state of the investigations it can not be decided, whether the observed carbide formation is the result of the energy impact due to ion sputtering or the coating fabrication process itself.     

Observation of surface contamination layer by X‐ray reflectometry (XRR) analyses

Ultra‐thin HfO₂ films of 3.5, 5.0, and 8.0 nm nominal thicknesses were prepared, respectively, on silicon substrates by using atomic layer deposition method. Through the analyses of X‐ray reflectometry (XRR), X‐ray photoelectron spectroscopy, and transmission electron microscopy for HfO₂ films with and without sample cleaning, the effects of surface contamination on XRR curve and film thickness were investigated, and contamination layer was observed and the thickness of the layer was determined. X‐ray photoelectron spectroscopy results indicated that the amount of surface contamination varied considerably because of the surface cleaning. XRR curve shapes and the positions of thickness fringes changed and the thickness from Fourier analyses of the curves were different for the same sample due to the different surface contamination. Contamination layer of about 1 nm thickness was observed by Fourier analysis of XRR curve. Simulation for XRR curve showed the best fit to data when contamination layer of about 1 nm thickness was considered, and the result was consistent with that of the Fourier analysis. Copyright © 2016 John Wiley & Sons, Ltd.     

Optical cleanliness measurement methods for aluminium sheet surfaces

The cleaning of rolled aluminium surfaces is of critical importance for most applications and is of particular importance in automotive applications. The cleanliness of the sheet surface is mainly determined by the residual amount of the near-surface deformed layer on the alloy surface. This layer has nano-sized grains with their grain boundaries decorated and pinned by oxide particles and lubricant residues. The deformed layer reduces the reflectivity of the sheet or strip surface to visible light, particularly in the short wavelength range, resulting in a brownish appearance. Based on the optical characteristics of the deformed layer, the use of optical microscopy, spectrophotometry, and colourimetry has been evaluated to provide a quantitative measurement of the level of cleanliness. These latter evaluations have been cross-checked by using scanning electron microscopy and transmission electron microscopy on ultramicrotomed cross sections of aluminium sheet samples subjected to different level of cleaning to determine the amount of residual near-surface deformed layer.     

Efficient fabrication of ZrO2-doped TiO2 hollow nanospheres with enhanced photocatalytic activity of rhodamine B degradation

ZrO(2)-doped TiO(2) hollow nanospheres with anatase phase are efficiently fabricated via functionalized negatively charged polystyrene (PS) spheres without any surfactant or polyelectrolyte. The resulting Ti(1-)(x)Zr(x)O(2) (hereafter denoted as TZ) hollow nanospheres are characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), powder X-ray diffraction (XRD), Laser Raman spectroscopy (LRS), X-ray photoelectron spectroscopy (XPS), X-ray fluorescence spectroscopy (XRF), nitrogen sorption, and UV-vis diffuse reflectance spectroscopy (UV-vis). The Zr(4+) incorporation decreases the anatase crystallite size, increases the specific surface area, and changes the pore size distribution. Furthermore, it induces enrichment of electron charge density around Ti(4+) ions and blueshift of absorption edges. The TZ hollow nanospheres doped with moderate ZrO(2) (molar ratio, Ti:Zr=10:1) exhibit better photocatalytic activity than the other samples for the degradation of rhodamine B in aqueous solution, which is correlated with the effect of Zr(4+) doping on the physicochemical properties in terms of surface structures, phase structures, and the electronic structures.     

Reaction of calcium and phosphate ions with titanium,zirconium, niobium,and tantalum

To understand the bone formation ability of constituent metal elements of new titanium alloys, titanium, zirconium, niobium, and tantalum, these metals were immersed in various electrolytes containing calcium and/or phosphate ions and characterized using X‐ray photoelectron spectroscopy. In addition, cathodic polarization of the metals in the electrolytes was performed to evaluate the stability of the surface oxide films on the metals in the electrolyte. The calcium phosphate layer formed on Ti in electrolytes containing calcium and phosphate ions is relatively protective against mass transfer throughout the layer. However, the zirconium phosphate layer formed on Zr is much more protective and stable than that on Ti. Therefore, calcium ions were not incorporated. Nb and Ta formed calcium phosphate, but the amount was smaller than that in Ti, because phosphates formed on Nb and Ta are somewhat protective and the incorporation of the calcium ion is inhibited. Titanium played the most important role in forming calcium phosphate, while zirconium inhibited the formation of calcium phosphate on titanium alloys. The control of bone formation is feasible by the design of titanium alloys. Copyright © 2015 John Wiley & Sons, Ltd.     

注入镍离子提高钛阴极催化活性的研究

本文研究了注入镍离子的钛电极在5%NaCl-0.01mol·dm^-^3HCl溶液中H^+的阴极还原反应。采用电化学方法及AES, XPS, TEM等对电极的电化学性质、表面元素分布、化学价态及形貌等进行了分析, 发现该类电极对H^+的还原反应具有比纯Ti高得多的催化活性。     

Sputtering of aluminium alloys in the grimm glow lamp for emission spectrochemical analysis

The effects of surface roughness, grain size and target thickness on the cathodic sputtering and emission intensities of spectral lines in the Grimm glow lamp have been investigated for samples of aluminium alloys. The intensities of the alloying elements changed with discharge time because the θ phase (Al²Cu) and β phase (Si) are sputtered selectively. The selective sputtering of the θ phase in an Al—8% Cu alloy can be decreased and the intensities can be made constant during discharge by polishing the target surface with coarse sand paper before discharge. When a fine-grained Al—4.9% Cu—7.2% Si alloy sample was used as a target, the intensities remained nearly constant during discharge. The sample preparation for obtaining fine-grained samples involves casting the melt in a metal mould. The thickness of disk samples influences not only the sample temperature but the current, sputtering and intensities. Special attention should be paid to the thickness for the determination of copper in aluminium alloys.     

Size effect in the titanium/diamond‐like carbon bilayer films: effect of relative thickness on their structure and mechanical properties

Titanium/diamond‐like carbon (Ti/DLC) bilayer films with different relative thickness were fabricated by direct‐current and pulsed cathode arc plasma method. Microstructure, morphological characteristics, and mechanical properties of the films were investigated in dependence of the thickness of Ti and DLC layers by Raman spectroscopy, atomic force microscopy, Knoop sclerometer, and surface profilometer. Raman spectra of Ti/DLC bilayers show the microstructure evolution (the size and ordering degree of sp²‐hybridized carbon clusters) with varying the thicknesses of Ti interlayer and DLC layer. Nano‐scaled Ti interlayer of 12–20 nm thickness presents the largest size effect. The catalytic effect of the sublayer is most pronounced in the carbon layer of less than 106 nm. In these thickness ranges, the bilayer films possessed the highest micro‐hardness and reactivity between atoms at interface. Internal stress in the bilayer monotonically decreases, with the thickness of Ti interlayer increasing to 30 nm and then becomes stable with the thickness. These results are associated with the occurrence of atomic diffusion process at Ti/C interface, and they are of cardinal significance to optimize the structure and mechanical properties of carbon‐based multilayer films. Copyright © 2016 John Wiley & Sons, Ltd.     

Combined EPMA and AES depth profiling of a multilayer Ti-Al-O-N coating

In order to compare thin-film electron probe microanalysis (EPMA) and Auger electron spectroscopy (AES) regarding reliability in quantifying chemical compositions of Ti-Al-O-N coatings with depth, a multilayer was prepared on a silicon wafer by using reactive ionized cluster beam deposition technique. Within a total thickness of about 25 nm the composition of the multilayer varied step by step from Ti-Al-O-N at the bottom to Al-O at the top. AES and, as an innovation, EPMA crater edge profiling was applied to measure the composition with depth. For quantification special thin-film EPMA techniques based on Monte Carlo simulations were applied. The chemical binding states of Al and Ti with depth were analysed using a high resolution energy analyser (MAC 3) for the AES investigations working in the direct mode. According to the deposition procedure the concentration profiles of the components varied with depth for both AES and EPMA measurements. AES provided a better depth resolution than EPMA. To get a true calibration of the depth scale an in-situ measurement method like an optical interferometry will be required. Assuming that the relative sensitivity factors are available AES depth profiling delivers concentration profiles with good accuracy. The new EPMA application provided quantitative depth profiles concerning concentration and coverage. For EPMA crater edge profiling the coating needs to be deposited on a foreign substrate because depth distributions of elements being present in both the layer and the substrate cannot be resolved.The combination of AES-depth profiling with EPMA crater edge profiling techniques is a powerful tool to analyse heterostructures quantitatively.     

Peak‐fitting of high resolution ToF‐SIMS spectra: a preliminary study

Peak‐fitting has been performed on a series of peaks obtained by time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) analysis in order to assess whether information may be obtained from this procedure on the samples' characteristics. A variety of samples were examined including a range of treatments for aluminium leading to different surface roughnesses, polymer films with a range of polydispersities, molecular weight (MW) and thicknesses as well as aluminium samples with adsorbed adhesion promoters on the surface. Variation of peak‐fitting was assessed by varying the peak intensity, full width at half maximum (FWHM) and peak asymmetry. Although further studies are needed it is possible to say that the peak width increases with roughness whereas peak asymmetry seems to be related to oxide thickness. Polymer characteristics do not seem to influence the width whereas the peak asymmetry increases either versus MW or polydispersity. A possible assumption is that the peak asymmetry relates to the ion formation processes. Additional work with varying polymer films thickness indicates that both FWHM and peak asymmetry may be related to sample charging and this could be used for assessment of film thicknesses. Finally, peak‐fitting was used to obtain a more reliable peak area when peaks are too close in mass to use current methods. Copyright © 2009 John Wiley & Sons, Ltd.     

Surface analysis of nitride layers formed on Fe‐based alloys through plasma nitride process

Nitriding phenomena that occur on the surfaces of pure Fe and Fe? Cr alloy (16 wt% Cr) samples were investigated. An Ar + N₂ mixture‐gas glow‐discharge plasma was used so that surface nitriding could occur on a clean surface etched by Ar⁺ ion sputtering. In addition, the metal substrates were kept at a low temperature to suppress the diffusion of nitrogen. These plasma‐nitriding conditions enabled us to characterize the surface reaction between nitrogen radicals and the metal substrates. The emission characteristics of the band heads of the nitrogen molecule ion (N₂⁺) and nitrogen molecule from the glow‐discharge plasma suggest that the active nitrogen molecule is probably the major nitriding reactant. AES and angle‐resolved XPS were used to characterize the thickness of the nitride layer and the concentration of elements and chemical species in the nitride layer. The thickness of the nitride layer did not depend on the metal substrate type. An oxide layer with a thickness of a few nanometers was formed on the top of the nitride layer during the nitriding process. The oxide layer consisted of several species of N_x‐Fe_y‐O, NO⁺, and NO₂^?. In the Fe? Cr alloy sample, these oxide species could be reduced because chromium is preferentially nitrided. Copyright © 2009 John Wiley & Sons, Ltd.     

Influence of metallurgy on the protective mechanism of chromium-based conversion coatings on aluminum–copper alloys

Several important aspects relating to the mechanism of formation of protective Cr-based oxide films on aluminum alloy 2024-T3 generated from CrO₃ + NaF-containing solutions were observed with electrochemical, AES and XPS measurements. Although the film deposition rate and surface composition were very much influenced by the presence of both Fe- and Cu-containing intermetallic phases, a uniform composition and thickness was eventually reached with increased coating time. This behavior is believed to be responsible for obtaining corrosion-resistant films on such heterogeneous surfaces. Surface Cr was consistently found to be in both the 3+ and 6+ oxidation states in an approximately 40:60 ration, respectively, if x-ray beam reduction of Cr(VI) was accounted for. The enriched Cu layer found on the surface of polished 2024-T3 was found to remain intact during Cr O film formation. The presence of Cr(VI) provides a ‘self-healing’ aspect to the film's protective mechanism by remaining available for reduction to Cr(III) during oxidative attack. Addition of potassium ferro- or ferricyanide to the bath resulted in a film which obtained Fe, C and N enriched at the surface on both the matrix and intermetallic regions. These constituents were found, however, to be enriched and distributed throughout the entire depth of the film on the high Cu-bearing intermetallic regions, suggesting that the formation of a Cu–ferrocyanide complex is responsible for the benefit derived from these compounds.     

Effects of thermal treatment on hydrophilicity and corrosion resistance of Ti surface

Surface treatment of titanium (Ti) surface has been extensively studied to improve its properties for biomedical applications, including hydrophilicity, corrosion resistance, and tissue integration. In this present work, we present the effects of thermal oxidation as surface modification method on metallic titanium (Ti). The Ti foils were oxidized at 300°C, 400°C, 500°C, and 600°C under air atmosphere for 3 hours, which formed oxide layer on Ti surface. The physicochemical properties including surface chemistry, roughness, and thickness of the oxide layer were evaluated in order to investigate how these factors affected surface hydrophilicity, microhardness, and corrosion resistance properties of the Ti surface. The results revealed that surfaces of all oxidized samples were modified by formation of titanium dioxide layer, of which morphology, phase, and thickness were changed according to the oxidized temperatures. Increasing oxidation temperature led to the formation of thicker oxide layer and phase transformation of anatase to rutile. The presence of the oxide layer helped the improvement of corrosion resistance and microhardness. The most improvement in surface roughness was found in the specimens treated at 400°C, which significantly improved surface hydrophilicity. But both surface roughness and hydrophilicity reduced when oxidized at 500°C and 600°C, suggesting that hydrophilicity was dominated by the surface roughness. In addition, this surface treatment did not reduce the biocompatibility of the metallic Ti substrates against murine osteoblasts (MC3T3).     

Chemical Composition and Microstructure of Plasma-Nitrided Aluminium

 Detailed examinations were made by AES depth profiling, SEM, TEM and electron diffraction to get information about the relation between treatment conditions and the state of plasma-nitrided aluminium. The chemical composition and the elemental depth distribution were proofed to be depending on gas phase mixture, pressure and temperature during plasma treatment. The admixture of hydrogen during presputtering for surface cleaning and during nitriding results both in an improved nitriding behaviour and in a reduction of the formation of conical-shaped particles at the surface. The microstructure of the nitride layer isn’t depending on tested process conditions significantly. Surface and interface between layer and substrate are roughly in a scale of a few ten nanometers owing to sputtering effects. The main phase inside the layer is nanocrystalline AlN of the known hexagonal modification. In addition, some crystallites of remaining aluminium are present as a second phase. In contrast to nitrogen-implanted aluminium no preferred lattice orientation of the AlN phase was evident.     

Untersuchung der Anfangsstadien der Oxidation einer NiCr23-Legierung mit AES/XPS

Summary The initial stage of oxidation of NiCr23 at room-temperature and oxygen pressures between 10^–6 and 10^–5 Pa has been studied by AES and XPS. The composition of the surface during oxygen exposure was followed by continuously recording the Auger peaks of Ni (61 eV), Cr (529 eV) and O (510 eV). Photoelectron spectra from Ni 2p3/2, Cr 2p3/2 and O 1s were measured after different oxygen exposures to characterize the chemical state. The thicknesses of the oxide layers were determined by angleresolved AES. The elemental in-depth distribution was obtained by sputter depth profiling. The results are explained by an initially preferential oxidation of Cr together with an oxygen-induced segregation of Cr, followed by enrichment and oxidation of Ni at the surface. The thickness of the oxide after an exposure with 200 Langmuir oxygen was 1.3 nm, while for pure Ni it was only 0.63 nm     

Nanoscale analysis of surface oxides on ZnMgAl hot-dip-coated steel sheets

In this work, the first few nanometres of the surface of ZnMgAl hot-dip-galvanised steel sheets were analysed by scanning Auger electron spectroscopy, angle-resolved X-ray photoelectron spectroscopy and atomic force microscopy. Although the ZnMgAl coating itself is exhibiting a complex micro-structure composed of several different phases, it is shown that the topmost surface is covered by a smooth, homogeneous oxide layer consisting of a mixture of magnesium oxide and aluminium oxide, exhibiting a higher amount of magnesium than aluminium and a total film thickness of 4.5 to 5 nm. Especially by the combined analytical approach of surface-sensitive methods, it is directly demonstrated for the first time that within surface imprints—created by industrial skin rolling of the steel sheet which ensures a smooth surface appearance as well as reduced yield-point phenomenon—the original, smooth oxide layer is partly removed and that a layer of native oxides, exactly corresponding to the chemical structure of the underlying metal phases, is formed.     

Raman investigations of SERS activity of Ag nanoclusters on a TiO2-nanotubes/Ti substrate

Tubular arrays of TiO₂ nanotubes (ranging in diameter from 40 to 110 nm) on a Ti substrate were used as a support for Ag deposits obtained by the sputter deposition technique where the amount of Ag varied from 0.01 to 0.2 mg Ag/cm². Those composite supports were intended for surface-enhanced Raman scattering (SERS) investigations. Composite samples of Ag/TiO₂ nanotube/Ti were studied with the aid of scanning electron microscopy (SEM) and Auger electron spectroscopy (AES) to reveal their characteristic morphological and chemical features. Raman spectra of pyridine (as a probe molecule) were measured at different cathodic potentials ranging from −0.2 down to −1.2 V after the pyridine had been adsorbed on the Ag-covered TiO₂ nanotube/Ti substrates. In addition, SERS spectra on a bulk standard activated Ag substrate were also measured.The SERS activity of the composite samples was strongly dependent on the amount of Ag deposit. At and above 0.06 mg Ag/cm², the SERS signal was even higher than that for the Ag reference substrate. The high activity of the composites is mainly a result of their specific morphology. The high SERS sensitivity on the surface morphology made it possible to monitor very small temporal changes in the Ag clusters. This rearrangement was not detectable with microscopic (SEM) or microanalytical (AES) methods.