Electrical and optical properties of ceramic–polymer nanocomposite coatings

Transparent, conductive composite coatings were fabricated from suspensions of poly(vinyl acetate‐acrylic) (PVAc‐co‐acrylic) copolymer latices (50–600 nm) and nanosized antimony‐doped tin oxide (ATO) particles (～15 nm). The suspensions were deposited as coatings onto poly(ethylene terephthalate) substrates and dried at 50 °C. Microstructure studies using field emission scanning electron microscopy and tapping‐mode atomic force microscopy (TMAFM) indicated that the latex particles coalesced during drying and forced the ATO particles to segregate into the boundaries between the latex particles. Low phase contrast was observed with TMAFM; this result was consistent with the presence of PVAc‐co‐acrylic in the ATO‐rich phase of the composite. The conductivity of the composite coatings followed a percolation power‐law equation, with the percolation threshold between 0.05 and 0.075 volume fractions of ATO and the critical conductivity exponent ranging from 1.34 to 2.32. The highest direct‐current conductivity of the composite coatings was around 10^?2 S/cm. The optical transmittance and scattering behavior of the coatings were also investigated. Compared with the PVAc‐co‐acrylic coating, the composite coatings had lower transparency because of the Rayleigh scattering. The transparency of the composite coatings was improved by a reduction in the coating thickness. The best transparency for the coatings with a direct‐current conductivity of approximately 10^?2 S/cm was around 85% at a wavelength of 600 nm. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1744–1761, 2003     

Correlation between rheological,electrical, and microstructure characteristics in polyethylene/aluminum nanocomposites

Polyethylene (PE)/aluminum (Al) nanocomposites with various filler contents were prepared by a solution compounding method. We investigated the influence of the surface modification of Al nanoparticles on the microstructure and physical properties of the nanocomposites. The silane coupling agent octyl‐trimethoxysilane was shown to significantly increase interfacial compatibility between the polymer phase and Al nanoparticles. Rheological percolation threshold values were determined by analyzing the improvement in storage modulus at low frequencies depending on the Al loadings. Lower percolation threshold values were obtained for the composites prepared with the original nanoparticles than those prepared with the silane‐modified Al nanoparticles. A strong correlation between the time and concentration dependences of dc conductivity and rheological properties was observed in the different nanocomposite systems. The rheological threshold of the composites is smaller than the percolation threshold of electrical conductivity for both of the nanocomposite systems. The difference in percolation threshold is understood in terms of the smaller particle–particle distance required for electrical conduction when compared with that required to impede polymer mobility. It was directly shown by SEM characterization that the nanoparticle surface modification yielded better filler dispersion, as is consistent with our rheological and electrical analysis. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2143–2154, 2008     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Synthesis of superparamagnetic and thermoresponsive hybrid nanoparticles via surface‐mediated RAFT polymerization of di(ethylene glycol) ethyl ether acrylate and (oligoethylene glycol) methyl ether acrylate

A reversible addition‐fragmentation chain transfer (RAFT) agent was directly anchored onto superparamagnetic Fe₃O₄ nanoparticles (SPNPs) in a simple procedure using a ligand exchange reaction of 2‐[(dodecylsulfanylcarbonylthiolsulfanyl) propionic acid] (DCPA) with oleic acid initially present on the surface of Fe₃O₄ nanoparticles. The DCPA‐modified SPNPs were then used for the surface‐mediated RAFT polymerization of di(ethylene glycol) ethyl ether acrylate and (oligoethylene glycol) methyl ether acrylate to fabricate structurally well‐defined hybrid SPNPs with temperature‐responsive poly[di(ethylene glycol) ethyl ether acrylate‐co‐(oligoethylene glycol) methyl ether acrylate] shell and magnetic Fe₃O₄ core. Evidence of a well‐controlled surface‐mediated RAFT polymerization was gained from a linear increase of number‐average molecular weight with overall monomer conversions and relatively narrow polydispersity indices of the copolymers grown from the SPNPs. The resultant hybrid nanoparticles exhibited superparamagnetic property with a saturation magnetization of 55.1–19.4 emu/g and showed a temperature‐responsive phenomenon as the temperature changed between 25 and 40 ^°C. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 3420–3428     

Photocuring kinetics of UV‐initiated free‐radical photopolymerizations with and without silica nanoparticles

We used photodifferential scanning calorimetry to investigate the photocuring kinetics of UV‐initiated free‐radical photopolymerizations of acrylate systems with and without silica nanoparticles. Two kinetics parameters—the rate constant (k) and the order of the initiation reaction (m)—were determined for hybrid organic–inorganic nanocomposite systems containing different amounts of added silica nanoparticles (0–20 wt %) and at different isothermal temperatures (30–100 °C) using an autocatalytic kinetics model. The kinetic analysis revealed that the silica nanoparticles apparently accelerate the cure reaction and cure rate of the UV‐curable acrylate system, most probably due to the synergistic effect of silica nanoparticles during the photopolymerization process. However, a slight decrease in polymerization reactivity that occurred when the silica content increased beyond 15 wt % was attributed to aggregation between silica nanoparticles. We also observed that the addition of silica nanoparticles lowered the activation energy for the UV‐curable acrylate system, and that the collision factor for the system with silica nanoparticles was higher than that obtained for the system without silica nanoparticles, indicating that the reactivity of the former was greater than that of the latter. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 658–670, 2005     

Synthesis and new application of green and recyclable cyclic poly(L‐lactide)‐clay hybrid

We report on the application of biodegradable cyclic poly(L ‐lactide) (PLLA) as new stabilizer; synthesis and application of a cyclic PLLA‐clay hybrid material as recyclable catalyst support. Cyclic PLLAs were used to stabilize palladium nanoparticles synthesized by a wet chemical method. It was found that the palladium particles were smaller with cyclic PLLA stabilizer (～5–10 nm) than the particles obtained from linear PLLA. The cyclic PLLA‐clay hybrid was prepared by a zwitterionic ring‐opening polymerization catalyzed by in situ‐generated N‐heterocyclic carbene catalyst. Palladium (0) nanoparticles were supported and well dispersed on the cyclic PLLA‐clay hybrid to form a new nanocomposite. The nanocomposite was found to be a highly efficient and recyclable catalyst for the aminocarbonylation reactions of aryl halides with various amines. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4167–4174     

Synergistic effect of double percolated co‐supportive MWCNT‐CB conductive network for high‐performance EMI shielding application

The recent development in telecommunication technology has led electromagnetic interference (EMI) to a serious threat to both electronic devices and living beings. In this work, we designed a highly efficient EMI shielding material by taking advantage of both carbonaceous hybrid filler and double percolation phenomenon. Here, a flexible, lightweight microwave absorbing conductive polymer composite was fabricated by employing poly (ethylene‐co‐methyl acrylate) and ethylene octene copolymer (EMA/EOC) binary blend as the matrix and multiwall carbon nanotube carbon black (MWCNT/CB) hybrid filler as the conductive moiety. We investigated the effect of MWCNT content in the hybrid composite on mechanical, thermomechanical, electrical, and shielding efficiency. A total EMI shielding efficiency of ?37.4 dB in the X band region was attained with 20 wt% hybrid filler containing 50 wt% MWCNT along with promising mechanical properties.     

Fabrication and characterization of nylon 6/foliated graphite electrically conducting nanocomposite

In this study, the nylon 6/foliated graphite (FG) electrically conducting nanocomposites with a low percolation threshold of less than 0.75 vol % have been prepared via an in situ polymerization approach in the presence of FG nanosheet filler. Based on laser counting, scanning electron microscopy, transmission electron microscopy, and X‐ray diffraction characterization techniques, the structures and morphologies of the nanoscale filling particles and the resulting nanocomposites were examined. Using percolation theory, the conductivity behavior of the nanocomposite samples were modeled and analyzed. Through the use of mean‐field and excluded volume approaches, it was demonstrated that the experimentally observed percolation threshold values could be approximately estimated, and a correlation between the percolation threshold and the aspect ratio of FG particles could be quasi‐quantitatively established. Also, preliminary studies on the effects of FG nanosheets on the thermal properties of the host nylon 6 were performed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2844–2856, 2004     

DC conductivity and spectroscopic characterization of binary dopant (ZrO2/AgI)‐doped polyaniline

Binary dopant mixture of (ZrO₂/AgI) (v/v) is prepared in different ratios to enhance the conductivity of the synthesized PANI. DC conductivity of (ZrO₂/AgI) (v/v) doped PANI samples is measured in the temperature range (300‐400K). The calculated values of pre‐exponential factor (σ₀) indicates that conduction is taking place through hopping process due to localized states present near the Fermi level. Structural changes due to interaction of dopant species with PANI are studied through FT‐IR and Photoluminescence characterization. Photoluminescence (PL) spectra of the doped samples occurred in the form of peaks and the intensities of these peaks vary according to the concentration of dopant mixture. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2682–2687, 2007     

Nanocomposites based on crosslinked polyacrylic latex/silver nanoparticles for waterborne high‐performance antibacterial coatings

Functional polymer/AgNPs nanocomposites have been prepared. Silver nanoparticles (NPs) were synthesized to which polyacrylamide, PAAm, was covalently bound. PAAm was synthesized via a RAFT reaction and carried thiol and carboxylic acid end groups. Thiol was used to bind the polymer to the metal surface and carboxyl for further reactions. The AgNPs were used in a post‐crosslinking reaction with a separately synthesized poly(butyl acrylate‐co‐methyl methacrylate)/polyglycidyl methacrylate core/shell latex bearing epoxy functional groups. Dynamic mechanical analysis showed that the functional AgNPs effectively crosslinked the latex polymer, and that the final product had excellent mechanical strength. Antibacterial tests revealed that the nanocomposite films had strong antibacterial activity against all types of the bacteria and the immobilization of silver NPs by crosslinking retarded the release of silver in comparison to the uncrosslinked ones. With the presented method, it is possible to obtain ductile antibacterial nanocomposites to be used as waterborne functional coatings. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1435–1447     

Novel antimicrobial polyethylene composites prepared by metallocenic in situ polymerization with TiO2‐based nanoparticles

Polyethylene (PE) composites with titanium oxide (TiO₂) nanoparticles were produced via in situ polymerization representing a novel route to obtain antimicrobial polymeric materials. The TiO₂ nanoparticles synthesized by the sol–gel method were used either as‐synthesized or modified organically with hexadecyltrimethoxysilane (Mod‐TiO₂). These particles were added, together with the catalytic system (formed by a metallocenic catalyst and methylaluminoxane as cocatalyst), directly to the reactor, yielding in situ PE composites with 2 and 8 wt % content of nanofiller. The catalytic polymerization activity presented a slight decrease with the incorporation of the TiO₂ and Mod‐TiO₂ nanoparticles compared to polymerization without filler. Regarding the properties of the composites, crystallinity increased slightly when the different nanofillers were added, and the elastic modulus increased around 15% compared to neat PE. PE/TiO₂ nanocomposites containing 8 wt % of TiO₂ exposed to UVA irradiations presented antimicrobial activity against Escherichia coli. The PE/Mod‐TiO₂ nanocomposite with 8 wt % filler killed 99.99% of E. coli, regardless of light and time irradiation. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Glass transition temperature of polymer nanocomposites: Prediction from the continuous‐multilayer model

The continuous‐multilayer model introduced in our previous study for the T_g behavior of thin films is adapted to nanocomposite systems. T_g enhancement in both thin films and nanocomposites with attractive interfacial interactions can be explained by the same model. Various shapes of nanoparticles are proposed to rationalize the adaptation of the one‐dimensional model for the T_g behavior of thin film to three‐dimensional system such as nanocomposite. The tendency of predicted T_g enhancements in poly(methyl methacrylate) and P2VP nanocomposites with silica particles are qualitatively fit to experimental data in literatures. For the further quantitative fitting, the model is partially modified with the consideration for other factors affecting T_g deviation in nanocomposite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2281–2287, 2009     

Synthesis and characterization of water‐soluble gold nanoparticles stabilized by comb‐shaped copolymers

The water‐soluble gold nanoparticles stabilized by well‐defined comb‐shaped copolymers have been synthesized successfully. The hybrid nanoparticles consist of gold core and poly[poly(ethylene oxide) methyl ether acrylate]‐block‐poly(N‐isopropylacrylamide) [P(A‐MPEO)‐block‐PNIPAM] shell. The water‐soluble comb‐shaped copolymers, P(A‐MPEO)‐block‐PNIPAM with PNIPAM as a handle, were successfully synthesized via a macromonomer technique using reversible addition fragmentation chain transfer (RAFT) polymerization method. The terminal dithioester group of the comb‐shaped copolymer was reduced to a thiol end group forming SH‐terminated copolymers, P(A‐MPEO)‐block‐PNIPAM‐SH. Successively they were used to stabilize gold nanoparticles by the “grafting‐to” approach. The hybrid nanoparticles were characterized by TEM, UV–vis, and HRTEM. Because of the thermosensitive property of PNIPAM in aqueous solution, the comblike copolymer‐tethered gold nanoparticles show a sharp and reversible phase transition at 30 °C in aqueous solution, which was determined by microdifferential scanning calorimetry. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 341–352, 2008     

Clustering and percolation effects in microcrystalline starch-reinforced thermoplastic

The use of starch microcrystals as biodegradable particulate filler is evaluated by processing composite materials with a weight fraction of starch ranging from 0 to 60%. In a previous work [Macromolecules, 29, 7624] the preparation technique of a colloidal suspension of hydrolyzed starch and the processing of composite materials by freeze drying and molding a mixture of aqueous suspensions of starch microcrystals and synthetic polymer matrix were presented. Starch microcrystals with dimensions of a few nanometers were obtained from potatoes' starch granules, and it was found that this filler produces a great reinforcing effect, especially at a temperature higher than T_g of the synthetic matrix. Classical models for polymers containing nearly spherical particles based on a mean field approach could not explain this reinforcing effect. The morphology of these nanocomposite systems is discussed in light of aggregate formation and percolation concepts. The sorption behavior of these materials is also performed. Starch is a hygroscopic material, and it is found that the composites absorb more water, as the starch content is higher. The diffusion coefficient of the penetrant is predicted from modified mechanical three branch series-parallel model based on a percolation approach. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2211–2224, 1998     

Surface modification of polystyrene latex particles via atom transfer radical polymerization

The atom transfer radical polymerization (ATRP) technique using the copper halide/ N,N′,N′,N″,N″‐pentamethyldiethylenetriamine complex was applied to the graft polymerization of methyl methacrylate and methyl acrylate on the uniform polystyrene (PS) seed particles and formed novel core‐shell particles. The core was submicron crosslinked PS particles that were prepared via emulsifier‐free emulsion polymerization. The crosslinked PS particles obtained were transferred into the organic phase (tetrahydrofuran), and surface modification using the chloromethylation method was performed. Then, the modified seed PS particles were used to initiate ATRP to prepare a controlled poly(methyl methacrylate) (PMMA) and poly(methyl acrylate) (PMA) shell. The final core‐shell particles were characterized using Fourier transform infrared spectroscopy, nuclear magnetic resonance, scanning electron microscopy, thermogravimetric analysis, and elementary analysis. The grafting polymerization was conducted successfully on the surface of modified crosslinked PS particles, and the shell thickness and weight ratio (PMMA and PMA) of the particles were calculated. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 892–900, 2002; DOI 10.1002/pola.10160     

Gas barrier of polystyrene montmorillonite clay nanocomposites: Effect of mineral layer aggregation

Three polystyrene (PS)/clay hybrid systems have been prepared via in situ polymerization of styrene in the presence of unmodified sodium montmorillonite (Na‐MMT) clay, MMT modified with zwitterionic cationic surfactant octadecyldimethyl betaine (C18DMB) and MMT modified with polymerizable cationic surfactant vinylbenzyldimethyldodecylammonium chloride (VDAC). X‐ray diffraction and TEM were used to probe mineral layer organization and to expose the morphology of these systems. The PS/Na‐MMT composite was found to exhibit a conventional composite structure consisting of unintercalated micro and nanoclay particles homogeneously dispersed in the PS matrix. The PS/C18DMB‐MMT system exhibited an intercalated layered silicate nanocomposite structure consisting of intercalated tactoids dispersed in the PS matrix. Finally, the PS/VDAC‐MMT system exhibited features of both intercalated and exfoliated nanocomposites. Systematic statistical analysis of aggregate orientation, characteristic width, length, aspect ratio, and number of layers using multiple TEM micrographs enabled the development of representative morphological models for each of the nanocomposite structures. Oxygen barrier properties of all three PS/clay hybrid systems were measured as a function of mineral composition and analyzed in terms of traditional Nielsen and Cussler approaches. A modification of the Nielsen model has been proposed, which considers the effect of layer aggregation (layer stacking) on gas barrier. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1733–1753, 2007     

Estimation of the agglomeration structure for conductive particles and fiber‐filled high‐density polyethylene through dynamic rheological measurements

A study on the correlation between electrical percolation and viscoelastic percolation for carbon black (CB) and carbon fiber (CF) filled high‐density polyethylene (HDPE) conductive composites was carried out through an examination of the filler concentration (?) dependence of the volume resistivity (ρ) and dynamic viscoelastic functions. For CB/HDPE composites, when ? was higher than the modulus percolation threshold (?_G ～ 15 vol %), the dynamic storage modulus (G′) reached a plateau at low frequencies. The relationship between ρ and the normalized dynamic storage modulus (G_c^′/G_p^′, where G_c^′ and G_p^′ are the dynamic storage moduli of the composites and the polymer matrix, respectively) was studied. When ? approached a critical value (?_r), a characteristic change in G_c^′/G_p^′ appeared. The critical value (G_c^′/G^′_p)c was 9.80, and the corresponding ?_r value was 10 vol %. There also existed a ? dependence of the dynamic loss tangent (tan δ) and a peak in a plot of tan δ versus the frequency when ? approached a loss‐angle percolation (?_δ = 9 vol %). With parameter K substituted for A, a modified Kerner–Nielson equation was obtained and used to analyze the formation of the network structure. The viscoelastic percolation for CB/HDPE composites could be verified on the basis of the modified equation, whereas no similar percolation was found for CF/HDPE composites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1199–1205, 2004     

Synthesis of a new type of core–shell particle from hyperbranched polyglycerol

Based on hyperbranched polyglycerol (PG), a route to prepare particles with a novel topology was developed. The hydroxyls of PG were converted to trithiocarbonates, and the latter were used to mediate the surface graft polymerization of N,N‐dimethylaminoethyl acrylate. The poly(N,N‐dimethylaminoethyl acrylate) shell was crosslinked by 1,6‐dibromohexane and then parted from the core by the cleavage of trithiocarbonates with sodium borohydride. Novel particles with thiol groups located on the interface between the PG core and poly(N,N‐dimethylaminoethyl acrylate) shell were thus formed. The shell crosslinking could be performed at very high solid contents (2–4%). These polymer particles showed pH‐ and temperature‐dependent solubility. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5458–5464, 2005     

Significant enhancement of electrical and thermal conductivities of polyethylene carbon nanotube composites by the addition of a low amount of silver nanoparticles

Electrically and thermally conductive high‐density polyethylene composites filled with hybrid fillers, multiwall carbon nanotubes (MWCNTs) and silver nanoparticles (Ag‐NPs), have been prepared in the melt state. The investigation of their electrical and thermal conductivities while comparing with high‐density polyethylene/MWCNT binary composites shows that the addition of only 3 vol% of Ag‐NPs does not reduce the electrical percolation threshold (P_c) that remains as low as 0.40 vol% of MWCNTs but leads to an increase in the maximum dc electrical conductivity of PE/MWCNT composites by two orders of magnitudes. Moreover, the association of both Ag‐NPs and carbon nanotube particles improved our composite's thermal conductivity. Copyright © 2014 John Wiley & Sons, Ltd.