Structure of Ir-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> coatings obtained by chemical vapor deposition in the hydrogen atmosphere

Chemical vapor deposition is used to obtain Ir and Ir-Al₂O₃ coatings with a thickness of up to 5 μm and growth rate of 2.5 μm/h on steel substrates previously covered with an alumina layer. Tris-acetylacetonates of Ir(III) and Al(III) are used as precursors. The deposition process is carried out at the atmospheric pressure in the presence of hydrogen. The coatings obtained are studied by X-ray diffraction, X-ray photoelectron spectroscopy, and scanning electron microscopy. A dependence of the structure and composition of coatings on their preparation conditions is found.     

A comparative study of Ir/Ga<Subscript>2</Subscript>O<Subscript>3</Subscript>, Pt/Ga<Subscript>2</Subscript>O<Subscript>3</Subscript>, and Ru/Ga<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts in selective hydrogenation of crotonaldehyde

Catalytic performance of gallia-supported iridium catalysts in the reaction of selective hydrogenation of crotonaldehyde in the gas phase was studied and compared to that of platinum and ruthenium catalysts. The best catalytic properties in terms of the selectivity to crotyl alcohol are shown by 5 wt % Pt/α-Ga₂O₃ and 5 wt % Ir/α-Ga₂O₃ catalysts prepared from nonchlorine precursors: Pt(acac)₂ and Ir(acac)₃, but for the 5 wt % Pt/α-Ga₂O₃ a very high selectivity of 75% at the high conversion (ca. 60%) is observed. A high selectivity of galia-supported iridium and platinum catalysts was explained by the surface reducibility of gallium oxide leading to covering (decoration) of platinum and iridium by gallium suboxides and the promoting effect of gallium.     

Electrochemical Characterisations of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–13%TiO<Subscript>2</Subscript> Coated by Atmospheric Plasma Spray

Atmospheric plasma sprayed alumina–titania (Al₂O₃–13%TiO₂), coated on stainless steel (XC18), were characterized. The coating structure and morphology were studied by scanning electron microscopy. Their presented micro cracks, laminar splats. The coatings were studied by X-ray diffraction. The main phase transformation is that of α-Al₂O₃ into metastable γ-Al₂O₃. The α-Al₂O₃ phase is due to the occurrence of partially melted particles Electrochemical behaviours of coatings were mainly investigated by potentiodynamic polarization and electrochemical impedance spectroscopy in 0.01 M [K₃Fe(CN)₆/K₄Fe(CN)₆] as a function of process parameters. Also, schematic equivalent circuit was proposed. The results were expected to facilitate the understanding and improvement of the coating behaviours.     

Formation of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–TiO<Subscript>2</Subscript> bilayer using atomic layer deposition and its application to dynamic random access memory

To enhance film conformality together with electrical property suitable for dynamic random access memory (DRAM) capacitor dielectric, the effects of oxidant and post heat treatment were investigated on aluminum and titanium oxide (Al₂O₃–TiO₂) bilayer (ATO) thin film formed by atomic layer deposition method. For the conformal deposition of Al₂O₃ thin film, the O₃ oxidant required a higher deposition temperature, more than 450 °C, while H₂O or combined oxygen sources (H₂O+O₃) needed a wide range of deposition temperatures ranging from 250 to 450 °C. Conformal deposition of the TiO₂ thin film was achieved at around 325 °C regardless of the oxidants. The charge storage capacitance, measured from the ATO bilayer (4 nm Al₂O₃ and 2 nm TiO₂) deposited at 450 °C for Al₂O₃ and 325 °C for TiO₂ with O₃ oxidant on the phosphine-doped poly silicon trench, showed about 15% higher value than that of 5 nm Al₂O₃ single layer thin film without any increase of leakage current. To maintain the improved electrical property of the ATO bilayer for DRAM application, such as enhanced charge capacitance without increase of leakage current, upper electrode materials and post heat treatments after electrode formation must be selected carefully. Dedicated to Professor Su-Il Pyun on the occasion of his 65th birthday.     

Sol–gel processing of IrO<Subscript>2</Subscript>–TiO<Subscript>2</Subscript> mixed metal oxides based on a hexachloroiridate precursor

Mixed IrO₂–TiO₂ oxides were prepared by the sol–gel method upon acid-catalysed hydrolysis of an iridium solution in ethanol mixed with titanium tetraethoxide in ethanol. The iridium solution was obtained by reaction of the sodium hexachloroiridate(IV) precursor in the presence of sodium ethoxide in ethanol. Gels were formed in all but the high-Ir samples. Analysis of the dried gels showed minority-phase enrichment at the surface and the presence of Ir(III), while microscopy showed evidence for dispersed iridium-containing nanoparticles (1–20 nm in diameter). XRD powder patterns of the calcined material showed peaks due to a small amount of crystalline NaCl impurity which could be removed by washing. This left amorphous phases, except in the Ir:Ti 3:2 case, which showed evidence for the presence of separate crystalline oxide phases: anatase, IrO₂ and Ti _x Ir_1−x O₂.     

Elimination of a zero-growth in thickness of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> protective film deposited by cycles of dip-coating method

Multilayered alumina film was deposited onto metallic substrate using cycles of dip-coating method. The film thickness was found not always growing linearly with the increase of the number of dipping cycles, and even a zero-growth in thickness was observed after 20 cycles of dip coatings. This phenomenon was found to be attributed to the dissolving behavior of alumina gel material in original sol. A heat treatment at a temperature higher than 230 °C was found to be able to effectively lower the dissolvability of Al₂O₃ gel material, but an extra high temperature, i.e., 600 °C led to the formation of cracks in the multilayered film due to the increase of interfacial tension force. It was examined by IR and XRD analyses that a heat treatment at 250 °C for 10 min before each coating process could yield an amorphous multilayered film with no crack formed after calcinations at 600 °C. A crack-free Al₂O₃ film with a thickness up to 2 μm after 22 cycles of dip coating process could be produced and it showed an excellent antioxidation performance for steel substrate.     

Towards high-performance cathode materials for lithium-ion batteries: Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-coated LiNi<Subscript>0.8</Subscript>Co<Subscript>0.15</Subscript>Zn<Subscript>0.05</Subscript>O<Subscript>2</Subscript>

Zn-doped LiNi_0.8Co_0.2O₂ exhibits impressive electrochemical performance but suffers limited cycling stability due to the relative large size of irregular and bare particle which is prepared by conventional solid-state method usually requiring high calcination temperature and prolonged calcination time. Here, submicron LiNi_0.8Co_0.15Zn_0.05O₂ as cathode material for lithium-ion batteries is synthesized by a facile sol-gel method, which followed by coating Al₂O₃ layer of about 15 nm to enhance its electrochemistry performance. The as-prepared Al₂O₃-coated LiNi_0.8Co_0.15Zn_0.05O₂ cathode delivers a highly reversible capacity of 182 mA h g^?1 and 94% capacity retention after 100 cycles at a current rate of 0.5 C, which is much superior to that of bare LiNi_0.8Co_0.15Zn_0.05O₂ cathode. The enhanced electrochemistry performance can be attributed to the Al₂O₃-coated protective layer, which prevents the direct contact between the LiNi_0.8Co_0.15Zn_0.05O₂ and electrolyte. The escalating trend of Li-ion diffusion coefficient estimated form electrochemical impedance spectroscopic (EIS) also indicate the enhanced structural stability of Al₂O₃-coated LiNi_0.8Co_0.15Zn_0.05O₂, which rationally illuminates the protection mechanism of the Al₂O₃-coated layer.     

Rational design of double-confined Mn<Subscript>2</Subscript>O<Subscript>3</Subscript>/S@Al<Subscript>2</Subscript>O<Subscript>3</Subscript> nanocube cathodes for lithium-sulfur batteries

Due to the high specific capacities and environmental benignity, lithium-sulfur (Li-S) batteries have shown fascinating potential to replace the currently dominant Li-ion batteries to power portable electronics and electric vehicles. However, the shuttling effect caused by the dissolution of polysulfides seriously degrades their electrochemical performance. In this paper, Mn₂O₃ microcubes are fabricated to serve as the sulfur host, on top of which Al₂O₃ layers of 2 nm in thickness are deposited via atomic layer deposition (ALD) to form Mn₂O₃/S (MOS) @Al₂O₃ composite electrodes. The MOS@Al₂O₃ electrode delivers an excellent initial capacity of 1012.1 mAh g^?1 and a capacity retention of 78.6% after 200 cycles at 0.5 C, and its coulombic efficiency reaches nearly 99%, giving rise to much better performance than the neat MOS electrode. These findings demonstrate the double confinement effect of the composite electrode in that both the porous Mn₂O₃ structure and the atomic Al₂O₃ layer serve as the spacious host and the protection layer of sulfur active materials, respectively, for significantly improved electrochemical performance of the Li-S battery.     

Permeation studies on transparent multiple hybrid SiO<Subscript>2</Subscript>-PMMA coatings-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> barriers on PEN substrates

In this work we report the performance of permeation barriers based on organic/inorganic multilayer stacks. We have used PMMA-SiO₂ (poly methyl methacrylate-silica) hybrid films synthesized through a sol–gel route as organic–inorganic components, whereas Al₂O₃ thin films were used as the inorganic component. The hybrid layers were deposited by dip coating and the Al₂O₃ by atomic layer deposition (ALD), films were prepared on polyethylene naphthalene (PEN) substrates. The permeability of the films and stacks is evaluated using helium as the diffusion gas in a custom made ultra-high vacuum system. The results show that permeability for PEN is reduced from 5 × 10⁻³ g/m²-day to about 9 × 10⁻⁵ g/m²-day for the best multiple barrier evaluated. Increased barrier properties are due to the increasing in the path and hence the lag-time of the permeating gas. In particular, we report the surface roughness of the different layers and its impact on the barrier performance. The hybrid layers reduced notably the roughness of the bare PEN substrate improving the quality of the Al₂O₃ layer in the barrier. The optical transmittance of the barriers in the visible region is higher than 80% in all the studied cases.     

Fabrication,morphology and mechanical properties of Al2O3–Al graded coatings on China low activation martensitic steel substrates

Al₂O₃, Al₂O₃/Al and Al₂O₃–Al graded coatings were fabricated on China low activation martensitic steel and silicon substrates by RF magnetron sputtering. The coating composition and cross‐section morphologies were investigated using X‐ray photoelectron spectroscopy, Auger electron spectroscopy and field‐emission scanning electron microscopy. The mechanical properties of the coatings were studied using nanoindentation, wafer‐curvature measurements and microscratch tests. The results show that usable Al₂O₃–Al graded coatings could be fabricated. With a more continuous compositional gradient, the interface zone was more compact. The hardness and elastic modulus of Al₂O₃–Al graded coatings were less than those of Al₂O₃ coatings, but greater than those of Al₂O₃/Al coatings. After annealing at 773 K for 3 h, the hardness of Al₂O₃–Al graded coating showed a small increase. The residual stresses in Al₂O₃–Al graded coatings declined to about 0.3 GPa, compared with the 6.6 GPa for Al₂O₃ coating. The adhesion of Al₂O₃ was improved by deposition of Al or Al compositional gradient oxide layers. Copyright © 2011 John Wiley & Sons, Ltd.     

The Microstructure of Cobalt Silica Gel Catalyst in the Presence of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Additive

The physico-chemical characteristics and microstructure of cobalt silica gel catalysts with an Al₂O₃ additive (up to 10%) for the synthesis of hydrocarbons by the Fischer–Tropsch method are studied using a set of methods including X-ray diffraction, BET, IR spectroscopy, and temperature-programmed reduction of H₂, as well as scanning and transmission electron microscopy. Phases with a spinel structure, Со₃О₄, CoAl₂O₄, and solid solutions on their basis are identified in the samples. The addition of Al₂O₃ changes the degree of heterogeneity and the orientation of the cobalt crystallites in the oxide and reduced forms of the catalysts. Addition of 1% Al₂O₃ stabilizes Со₃О₄ in the spinel form with a structure close to the normal one and promotes the formation of cobalt with a unimodal distribution of particles with an average size of 8 nm. The catalyst is characterized by maximum activity and selectivity with respect to C⁵⁺ carbons.     

Trimetallic NiMoW/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> hydrotreating catalyst based on H<Subscript>4</Subscript>SiMo<Subscript>3</Subscript>W<Subscript>9</Subscript>O<Subscript>40</Subscript> mixed heteropoly acid

Trimetallic NiMoW/Al₂O₃ catalyst was prepared using mixed H₄SiMo₃W₉O₄₀ heteropoly acid of Keggin structure and nickel citrate. Bimetallic NiMo/Al₂O₃ and NiW/Al₂O₃ catalysts based on H₄SiMo₁₂O₄₀ and H₄SiW₁₂O₄₀, respectively, were synthesized as reference samples. The use of mixed H₄SiMo₃W₉O₄₀ heteropoly acid as an oxide precursor allows the tungsten sulfidation degree and the degree of promotion of active phase particles to be increased. The hydrodesulfurization activity is enhanced as compared to NiW/Al₂O₃ catalyst. The synergistic enhancement of the activity of the NiMo₃W₉/Al₂O₃ catalyst relative to the bimetallic analogs is probably caused by formation of new mixed promoted active sites for direct desulfurization.     

Monolithic FeO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts for ammonia oxidation and nitrous oxide decomposition

(1.2–8.3)%FeO_х/Al₂O₃ monolith catalysts have been prepared by impregnating alumina with aqueous solutions of iron(III) nitrate and oxalate and have been tested in NH₃ oxidation and in the selective decomposition of N₂O in mixtures resulting from ammonia oxidation over a Pt–Rh gauze pack under conditions of nitric acid synthesis (800–900°C). In the case of the support calcined at 1200°C, the catalyst is dominated by bulk Fe₂O₃ particles localized on the Al₂O₃ surface. The activity of these samples in both reactions decreases with a decreasing active component content, thus limiting the potential of Fe₂(C₂O₄)₃ · 5H₂O, an environmentally friendlier but poorly soluble compound, as a substitute for Fe(NO₃)₃ · 9H₂O. Decreasing the support calcination temperature to 1000°C or below leads to the formation of a highly defective Fe–Al–O solid solution in the (1.2–2.7)%FeO_х/Al₂O₃ catalysts. The surface layers of the solid solution are enriched with iron ions or stabilize ultrafine FeO_х particles. The catalytic activity of these samples in both reactions is close to the activities measured for ~8%FeO_х/Al₂O₃ samples prepared using iron nitrate.     

Effect of cerium dioxide on the properties of monolithic CuO-ZnO-CeO<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/cordierite catalysts in methanol decomposition

Cerium dioxide as a component of CuO-ZnO-CeO₂/Al₂O₃/cordierite catalysts stabilizes their action in the decomposition of methanol by preventing carbon deposition on the surface and facilitating hydrogen formation with selectivity and yield in the range 85–96%. The optimal indices for this reaction are obtained for a CeO₂-CuO/Al₂O₃/cordierite sample prepared using an ammonium precursor for cerium, (NH₄)₂Ce(NO₃)₆. This catalyst displays enhanced reductive capacity relative to the analogous CeO₂-CuO composition prepared using Ce(NO₃)₃·6H₂O.     

Investigation of macro-/mesoporous Re<Subscript>2</Subscript>O<Subscript>7</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts prepared by a particle-template method for butylene metathesis

Macro-/mesoporous Al₂O₃ supports were prepared by using monodisperse polystyrene (PS) microspheres as a template. The pore volume and BET surface area of the Al₂O₃ supports increased considerably with increasing amounts of the PS microspheres; further investigation showed that PS template only increased the volume of macro-pores but did not change the volume of meso-pores or micro-pores. Macro-/mesoporous Re₂O₇/Al₂O₃ metathesis catalysts were prepared through loading Re₂O₇ onto the as-prepared macro-/mesoporous Al₂O₃ supports, and their catalytic performance was tested in a fixed-bed tubular reactor using the metathesis of normal butylenes as a probe reaction. The results showed that the prepared macro-/mesoporous Re₂O₇/Al₂O₃ catalyst had high activity with consistent selectivity; propylene and pentene accounted for more than 90 wt% of the metathesis products, while the amount of ethylene plus hexane was less than 10 wt%, the majority of which was hexane. These Re₂O₇/Al₂O₃ catalysts had not only higher activity, but also longer working life span and higher tolerance to carbon residues than conventional Re₂O₇/Al₂O₃ catalysts.     

Influence of Working Pressure on the Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Film Properties in Plasma-Enhanced Atomic Layer Deposition

The effect of working pressure on the properties of Al₂O₃ films was investigated in direct-type plasma-enhanced atomic layer deposition. Increasing pressure yielded a denser Al₂O₃ film and a thinner SiO_x interlayer, but only slightly affected the Al₂O₃ film thickness. The diffusivity of O atoms was evaluated by using time-averaged emission intensities of the He I and O I lines. The consumption rate of O radicals and the production rate of H radicals, as functions of plasma exposure time, were deduced from analyzing temporal evolutions of emission intensities of the O I and H_α lines, respectively. The amounts of C and H impurities in the film were confirmed by using an X-ray photoelectron spectroscopy. Finally, the mechanisms by which the working pressure affected the properties of Al₂O₃ films were discussed based on the experimental results.     

Effect of the composition of the reaction atmosphere on the thermal stability of highly dispersed gold particles on an oxide support (Au/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> system)

Metal gold particles were supported onto the surface of aluminum oxide by physical vapor deposition. The effects of thermal treatments at 30?800°C both in a vacuum and in an atmosphere of O₂ (5 mbar), CO (5 mbar), or a mixture of CO + O₂ (5 mbar of each) on the samples of Au/Al₂O₃ were studied by X-ray photoelectron spectroscopy. An increase in the Au4f line intensity in the course of gold deposition was accompanied by a shift of this line toward smaller binding energy. Upon the supporting of a maximum quantity of gold, the binding energy E _b(Au4f _7/2) became smaller than the value characteristic of the bulk metal. It was hypothesized that this can be explained by the formation of negatively charged Au^δ? particles due to electron density transfer from the support to the particles of gold. In the course of the heating of Au/Al₂O₃ in a vacuum or in a reaction atmosphere, the agglomeration of small gold particles occurred; this fact manifested itself in a decrease in the atomic ratio [Au]/[Al]. In all of the atmospheres, the Au particles supported on Al₂O₃ exhibited high thermal stability; considerable changes in the ratio [Au]/[Al] were observed only at temperatures higher than 600°C.     

Review of Ag/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-Reductant System in the Selective Catalytic Reduction of NO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>

Ag/Al₂O₃ is a promising catalyst for the selective catalytic reduction (SCR) by hydrocarbons (HC) of NO _x in both laboratory and diesel engine bench tests. New developments of the HC-SCR of NO _x over a Ag/Al₂O₃ catalyst are reviewed, including the efficiencies and sulfur tolerances of different Ag/Al₂O₃-reductant systems for the SCR of NO _x ; the low-temperature activity improvement of H₂-assisted HC-SCR of NO _x over Ag/Al₂O₃; and the application of a Ag/Al₂O₃-ethanol SCR system with a heavy-duty diesel engine. The discussions are focused on the reaction mechanisms of different Ag/Al₂O₃-reductant systems and H₂-assisted HC-SCR of NO _x over Ag/Al₂O₃. A SO₂-resistant surface structure in situ synthesized on Ag/Al₂O₃ by using ethanol as a reductant is proposed based on the study of the sulfate formation. These results provide new insight into the design of a high-efficiency NO _x reduction system. The diesel engine bench test results showed that a Ag/Al₂O₃-ethanol system is promising for catalytic cleaning of NO _x in diesel exhaust.     

Tantalum oxide effect on the surface structure and morphology of the IrO<Subscript>2</Subscript> and IrO<Subscript>2</Subscript> + RuO<Subscript>2</Subscript> + TiO<Subscript>2</Subscript> coatings and on the corrosion and electrochemical properties of anodes prepared from these

Alterations in the phase composition, porosity, and surface morphology of coatings are examined following the insertion of a quantity of Ta₂O₅ into active coatings prepared from IrO₂ or IrO₂ + RuO₂ + TiO₂ (OIRTA). It is shown that even an insignificant concentration of Ta₂O₅ in a coating renders it substantially amorphous and leads to the appearance of a large number of wide protracted cracks in the coating. The latter extends the surface of anodes and boosts their apparent catalytic activity in the chlorine evolution reaction. In addition, this accelerates the diffusion of chloride ions toward the front surface of anodes, which noticeably reduces the overvoltage of the chlorine evolution reaction when manufacturing sodium chlorate. The coatings’ amorphization and the development of their surface substantially reduce the corrosion resistance of these anodes as compared with OIRTA.     

Enhanced tribology properties of ZnO/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite nanoparticles as liquid lubricating additives

Monodispersed and hydrophobic ZnO/Al₂O₃ composite nanoparticles are prepared by a nonhydrolytic sol–gel method. ZnCl₂ and AlCl₃ are dissolved in acetone and used as precursors. Oleic acid is adopted as an oxygen donor. The tribology properties of the prepared ZnO/Al₂O₃ composite nanoparticles are studied by the four-ball friction and thrust ring friction test. It is demonstrated that the average friction coefficient and the wear scar diameter are reduced by 37.5 and 26.2%, respectively, in comparison with pure lubricating oil. Moreover, the ZnO/Al₂O₃ composite nanoparticles bear the merits of ZnO and Al₂O₃ when used as lubricant additives, exhibiting both excellent antifriction and antiwear behaviors simultaneously. The ZnO/Al₂O₃ composite nanoparticles improve the lubrication effect not only by turning the sliding friction into rolling friction, but also forming a hard Al₂O₃ protective film onto the thrust-ring surface containing ZnO/Al₂O₃ nanoparticles, which have much potentiality in industrial applications.