电纺法制备聚合物纳米纤维的研究进展

电纺技术是一种制备聚合物纳米纤维的新方法,它可制备出直径为纳米级的超细纤维,最小直径可至1nm.电纺法制备聚合物纳米纤维具有设备简单、操作容易以及高效等优点,它是目前能直接、连续制备聚合物纳米纤维的有效方法.本文介绍了电纺过程、原理及影响纤维性能的主要因素,综述了电纺技术在生物医学材料,复合增强纤维,无机纳米纤维,导电纳米纤维等方面的应用进展,最后对电纺技术在制备聚合物纳米纤维方面的发展前景作出了展望.     

Electrospinning of poly(trimethylene terephthalate)/carbon nanotube composites

Poly(trimethylene terephthalate) (PTT) nanocomposites containing carbon nanotubes (CNTs) with different surface structure and aspect ratio were prepared by melt compounding for electrospinning. The dispersion state of the CNTs in the composites was then examined utilizing rheology tools. The results show that carboxylic surface functionalized CNTs present better dispersion in the matrix than hydroxy surface functionalized CNTs because the former has stronger affinity to the PTT. Besides surface functionalization, the aspect ratio of CNTs is also vital to their final dispersion. The CNTs with lower aspect ratio are dispersed as individuals or small bundles while those with higher aspect ratio are dispersed mainly as flocs with large hydrodynamic radius, showing higher effective volume fraction. The presence of CNTs has a large influence on the morphologies of electrospun fiber and on the appearances of CNTs in the fibers. In the presence of CNTs with lower aspect ratio, continuous composite fibers are obtained. But the structure of those continuous fibers highly depends on the surface group of CNTs. Carboxylic surface functionalized CNTs are well embedded by the PTT and oriented along the fiber axis during electrospinning, leading to bead-free and uniform fiber morphology; while hydroxy surface functionalized CNTs show tortuous conformations with less orientation in the fibers, and as a result, the obtained fibers show beaded and misshaped morphologies. In the case of higher aspect ratio, however, the CNTs prefer to exist as entanglements or knots in the streamlines, and thereby only beaded or even uncontinuous fibers are obtained. Therefore, the formation and fiber morphology of PTT/CNT composite fibers obtained by electrospinning strongly depend on the surface functional groups of the CNTs, as well as on the CNT structure.     

Fabrication and characterization of polycrystalline WO3 nanofibers and their application for ammonia sensing

We describe the fabrication and characterization of tungsten oxide nanofibers using the electrospinning technique and sol-gel chemistry. Tungsten isopropoxide sol-gel precursor was incorporated into poly(vinyl acetate)(PVAc)/DMF solutions and electrospun to form composite nanofibers. The as-spun composite nanofibers were subsequently calcinated to obtain pure tungsten oxide nanofibers with controllable diameters of around 100 nm. SEM and TEM were utilized to investigate the structure and morphology of tungsten oxide nanofibers before and after calcination. The relationship between solution concentration and ceramic nanofiber morphology has been studied. A synchrotron-based in situ XRD method was employed to study the dynamic structure evolution of the tungsten oxide nanofibers during the calcination process. It has been shown that the as-prepared tungsten oxide ceramic nanofibers have a quick response to ammonia with various concentrations, suggesting potential applications of the electrospun tungsten oxide nanofibers as a sensor material for gas detection.     

Controlling the surface structure,mechanical properties,crystallinity, and piezoelectric properties of electrospun PVDF nanofibers by maneuvering molecular weight

Polyvinylidene fluoride (PVDF) is a significant polymer in the formation of nanofiber webs via the electrospinning technique. In this paper, three PVDF-wrinkled fiber webs with different molecular weights (M_Ws) (180000, 275000, and 530000) were generated via the electrospinning method by using tetrahydrofuran/N,N-dimethylformamide at the solvent ratio of 1:1 as a mixed solvent. The formation mechanism of the wrinkled electrospun PVDF fibers is demonstrated. Furthermore, the relationships between the M_W and the surface structure, mechanical properties, crystalline phases, and piezoelectric properties of electrospun PVDF fibers are comprehensively investigated. The results reported that the surface structure, mechanical properties, crystalline phases, and piezoelectric properties of wrinkled electrospun PVDF fibers can be affected intensely by maneuvering the M_W. We believe this study can be served as a good reference for the effect of M_W on the morphology and properties of electrospun fibers.     

Mechanical properties of titania nanofiber mats fabricated by electrospinning of sol–gel precursor

Flexible mats of titania fibers are prepared by calcination of electrospun polyvinylpyrrolidone fibers containing titanium isopropoxide precursor. Structural investigation of the calcinated nanofibers by X-ray diffraction (XRD) and electron diffraction (ED) combined with the morphologies by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) show the titania fibers, with an average diameter of 180 nm, were comprised of anatase and rutile crystals. The mechanical, chemical and thermal properties of the titania fiber mats are further investigated by the techniques of Instron mechanical tester, thermogravimetric analyzer (TGA), and Fourier transform infrared spectroscopy (FT-IR). The titania fiber mat prepared in this method exhibited a significant flexibility with 461 MPa Young’s modulus.     

Titania-Doped Silica Fibers Prepared by Electrospinning and Sol-Gel Process

Titania-doped silica fibers were prepared by electrospinning of the sol of silica containing titania. The electrospun fibers had ribbon type morphology. The fibers had significant quantities of hydroxyl groups of Si—OH and Ti—OH. The fibers did not have crystalline structure. Diameters of the fibers were reduced by solvent evaporation and calcination. The hydroxyl groups on the fibers disappeared by calcination. The hydroxyl groups, M—OH (MSi, Ti) were changed to M—O—M by intermolecular and intramolecular condensation reactions.     

Thermodynamic modeling and investigation of the formation of electrospun collagen fibers

Electrospun type I collagen fibers are very promising materials for tissue scaffold applications, but are typically fabricated from toxic solvents. Recently, electrospinning of type I collagen fibers by using environmentally friendly phosphate buffer saline (PBS)/ethanol solution has been explored. PBS/ethanol solvent systems offer better cell compatibility, but the high surface tension and high boiling point of the solvent system make the collagen difficult to electrospin and can cause inferior fiber morphology. In this study, the influence of solvent surface tension on the morphology of electrospun collagen fibers has been experimentally investigated and analyzed from a thermodynamics perspective. The analytical results indicate that solvents with high surface tension drive the formation of beads along the smaller, thinner fibers. In addition, beads with relatively small angular eccentricity were thermodynamically favorable. The experimental results presented herein corroborate the theoretical analysis and conclusions drawn from this study. The surface tension of the solvent has significant influence on the bead formation, especially in an aqueous system. The environmental humidity for the electrospinning process and the collagen concentration were also investigated. These parameters may result in variations of the evaporation-solidification rates, which consequently impact the formation and morphologies of electrospun collagen fibers. According to the thermodynamic analysis, uniform electrospun collagen fibers without beads can be obtained by manipulating solvent surface tension during the electrospinning process.     

静电纺纳米复合纤维柔性表面增强拉曼散射传感基底的研究进展

表面增强拉曼散射(Surface enhanced Raman scattering,SERS)是一种分子检测光谱技术,借助SERS基底,可对生物、化学等复杂体系中的痕量分子进行分析。 其中静电纺纳米纤维SERS基底由于具有高比表面积、可透气透水、柔韧可折叠弯曲等特点,在复杂体系中提取、过滤、浓缩痕量分子等应用场景中,其表面结构具有其他刚性SERS基底不可比拟的优势。然而,静电纺纳米纤维SERS基底的发展却受到制备方法的限制,存在检测灵敏度较低、制备过程复杂等问题。 因此,目前的研究工作主要集中在新型制备方法及工艺的开发。 本文综述了静电纺纳米金银复合纤维SERS基底的几种常用制备方法,包括直接混合纺丝法、化学吸附法、静电吸附法、物理沉积法和原位化学还原法,并总结了静电纺纳米纤维SERS基底在复杂体系中提取、过滤、浓缩待测分子的应用,最后对静电纺纳米复合纤维SERS基底的发展进行了展望。     

Nanoporous structured submicrometer carbon fibers prepared via solution electrospinning of polymer blends

A facile means for obtaining submicrometer carbon fibers with a nanoporous structure is presented. A mixture of polyacrylonitrile (PAN) and a copolymer of acrylonitrile and methyl methacrylate (poly(AN-co-MMA)) in dimethylformamide was electrospun into submicrometer fibers with a microphase-separated structure. During the followed oxidation process, the copolymer domains were pyrolyzed, resulting in a nanoporous structure that was preserved after carbonization. The microphase-separated structure of the PAN/poly(AN-co-MMA) electrospun fibers, the morphology, and porous structure of both the oxidized and the carbonized fibers were observed with scanning electron microscopy and transmission electron microscopy. The carbon fibers have diameters ranging from several hundred nanometers to about 1 microm. The nanopores or nanoslits throughout the fiber surface and interior with diameters of several tens of nanometers are interconnected and oriented along the longitudinal axis of the fibers. This unique nanoporous morphology similar to the microphase-separated structure in the PAN/poly(AN-co-MMA) fibers is attributed to the rapid phase separation, solidification, as well as the stretching of the fibers during electrospinning. The pore volume and pore size distribution of the carbonized fibers were investigated by nitrogen adsorption and desorption.     

Assessment of the parameters influencing the fiber characteristics of electrospun poly(ethyl methacrylate) membranes

This work evaluates the influence of electrospinning process parameters on the mean diameter and standard deviation of fiber diameters in electrospun poly(ethyl methacrylate) (PEMA). Processing conditions were selected using Taguchi’s statistical method. Oriented and unoriented electrospun mats with good mechanical properties were produced and demonstrated with tensile stress–strain diagrams. Differential scanning calorimetry (DSC) experiments showed that the polymer chains were forced into non-equilibrium conformations due to electrospinning. Enthalpic recovery during a heating scan is shown by an endothermic peak in the initial DSC heating scan that disappears in subsequent heating scans. An increase in the glass transition temperature with respect to PEMA films shows that the polymer is not equilibrated by heating above glass transition. Cell attachment was tested with MC3T3-E1 pre-osteoblastic cells cultured for short time periods on the electrospun mats. It is shown that the cells present less extended morphology with more diffuse perimetral focal adhesions than cells cultured on flat substrates. A tendency of cells to align in the direction of the substrate fibers in oriented electrospun membranes was also found.     

聚乙二醇-b-聚乳酸的合成及其电纺形成超细纤维研究

为了提高聚乳酸的亲水性,以辛酸亚锡为催化剂、聚乙二醇单甲醚(mPEG)为大分子引发剂进行丙交酯(LLA)开环聚合,合成聚乙二醇-b-聚乳酸两嵌段共聚物(PELA).以红外光谱1、H核磁共振谱、接触角测试、差热扫描量热分析等方法对PELA的结构及性能进行表征.结果表明,通过调控mPEG与LLA的投料比可以控制PELA的相对分子质量,而随着mPEG组分含量或链长增加,共聚物亲水性增强,但其Tg、Tcc、Tm有所降低.由普通电纺制备PELA超细纤维,并分别由乳液电纺和同轴电纺得到以水溶性聚氧化乙烯(PEO)为芯、PELA为壳的芯/壳结构复合超细纤维(E-PEO/PELA和C-PEO/PELA).扫描电镜和透射电镜结果表明,PELA、E-PEO/PELA和C-PEO/PELA超细纤维形貌良好.随着PELA中mPEG含量的增加,电纺PELA纤维膜的吸水率增强,而由乳液电纺和同轴电纺制备的PEO/PELA芯/壳结构超细纤维膜,亲水性均好于PELA超细纤维膜.     

Structure and wettability relationship of coelectrospun poly (L‐lactic acid)/gelatin composite fibrous mats

Coelectrospun polylactide(PLA)/gelatin (GE) composite fibrous matrixes have been identified to exhibit much improved performances compared to the respective components; however, the reasons for their water contact angles decreasing to zero at proper PLA/GE ratios remain unclear. To get a deep understanding of the phenomenon, PLA and GE were coelectrospun with different PLA/GE ratios in this study. Although the resulting composite fibers were homogeneous in appearance, they were detected different microscopic structures by transmission electron mircroscope (TEM) and via morphological observations after selective removal of either PLA or GE component. Together with the results of degradation study in phosphate buffered solution, a kind of cocontinuous phase separation microstructure could be identified for the PLA(50 wt%)/GE(50 wt%) composite fibers, which also showed the water contact angle of 0°. This value was far lower than those of electrospun PLA (～123°) and GE (～42°) fibrous matrixes. The X‐ray photoelectron spectrometry (XPS) data revealed that the polar side groups of protein macromolecules have moved toward composite fiber surface with solvent evaporation during electrospinning, due to the hydrophobic interaction between PLA and GE. Then the excellent hydrophilicity of PLA(50 wt%)/GE(50 wt%) composite fibers could be suggested as the consequence of: (1) the cocontinuous phase separation structure could provide more interface and void for water molecules penetrating; and (2) the accumulation of polar groups on composite fiber surface significantly increased the surface wettability. Copyright © 2010 John Wiley & Sons, Ltd.     

Porous ultrafine fibers via a salt-induced electrospinning method

A salt-induced electrospinning method to produce porous polymer ultrafine fibers was reported in this work. Scanning electron microscopy, energy dispersive spectrometer, and BET surface area measurement were employed to evaluate the morphology, the element distribution, and the surface area of fibers, respectively. According to the investigation result, pores on the fiber were induced by water-soluble salt during electrospinning process in a humid spinning environment. There was no porous structure on the fiber surface when water-insoluble salt was used in a wet electrospinning environment or when water-soluble salt was used in a dry electrospinning environment. Compared with pure fibers, the average surface area of fibers containing salt increased significantly due to the porous structure. The possible mechanism of the porous structure induced by salt was proposed. Water-solubility salt and humid environment were considered as the key roles in the formation of porous structure. This method provided a new way to form porous structure during electrospinning.     

Degradation patterns and surface wettability of electrospun fibrous mats

Degradation profiles and surface wettability are critical for optimal application of electrospun fibrous mats as drug carriers, tissue growth scaffolds and wound dressing materials. The effect of surface morphologies and chemical groups on surface wettability, and the resulting matrix degradation profiles were firstly assessed for electrospun poly(d,l-lactide) (PDLLA) and poly(d,l-lactide)-poly(ethylene glycol) (PELA) fibers. The air entrapment between the fiber interfaces clarified the effects of various surface morphologies on the surface wettability. Chemical groups with lower binding energy were enriched on the fiber surface due to the high voltage of the electrospinning process, and a surface erosion pattern was detected in the degradation of electrospun PDLLA fibers, which was quite different from the bulk degradation pattern for other forms of PDLLA. Contributed by the hydrophilic poly(ethylene glycol) segments, the degradation of electrospun PELA fibers with hydrophobic surface followed a pattern different from surface erosion and typical bulk degradation.     

Porous electrospun ultrafine fibers via a liquid–liquid phase separation method

This communication reported a new simple method to produce porous ultrafine fibers during electrospinning process. It was named liquid–liquid phase separation method. This method required introducing suitable amount of water into electrospun solution to form similar stable three-phase membrane-forming systems previously. Scanning electron microscopy was employed to evaluate the morphology of porous ultrafine fibers. According to the investigation result, porous ultrafine fibers were prepared by this method. Liquid–liquid phase separation caused by the change of the property of three-phase systems of charged jet that was led by the rapid solvent evaporation during electrospinning process was considered as the key role for the formation of porous structure. This method is very simple and it not only lowers the requirement on the solvents but also does not introduce any new component into the fibers. Therefore, this method provides a new simple way to form porous structure during electrospinning process.     

静电纺丝制备超疏水TiO2纳米纤维网膜

采用静电纺丝技术构筑粗糙表面, 再使用廉价的低表面能物质硅油在煅烧过程中进行同步修饰, 制备出接触角大于150°, 滚动角小于5°的TiO2超疏水表面. 该超疏水表面具有由TiO2纳米纤维和微米尺寸颗粒状硅油高温分解产物织构而成的纳米纤维网膜结构, 这种特殊的微纳米复合粗糙结构和疏水性硅油分解产物的修饰作用导致TiO2纳米纤维网膜的超疏水性. 这种超疏水的TiO2材料为超疏水材料在防水织物、无损失液体运输和微流体等领域的应用提供了新的研究视野.     

Humidity sensing properties of ZnO-based fibers by electrospinning

Zinc oxide (ZnO) based fibers with a diameter of 80-100 nm were prepared by electrospinning. Polyvinyl alcohol (PVA) and zinc acetate dihydrate were dissolved in water and the polymer/salt solution was electrospun at 2.5 kV cm⁻¹. The resulting electrospun fibers were subjected to calcination at 500 °C for 2 h to obtain ZnO-based fibers. Humidity sensing properties of the fiber mats were investigated by quartz crystal microbalance (QCM) method and electrical measurements. The adsorption kinetics under constant relative humidity (RH) between 10% and 90% were explained using Langmuir adsorption model. Results of the measurements showed that ZnO-based fibers were found to be promising candidate for humidity sensing applications at room temperature.     

Electrospun Polymeric Fibers Decorated with Silk Microcapsules via Encapsulation and Surface Immobilization for Drug Delivery

Hollow polymer microcapsules as drug carriers have the advantages of drug protection, storage, and controlled release. Microcapsules combined with tissue engineering scaffolds such as electrospun microfibers can enhance long-term local drug retention. However, the combination methods of microcapsules and fibers still need to be further explored. Here, different technical approaches to functionalize electrospun polycaprolactone (PCL) microfibers with silk fibroin (SF) microcapsules through encapsulation and surface immobilization are developed, including direct blending and emulsion electrospinning for encapsulation, as well as covalent and cleavable disulfide-linkage for surface immobilization. The results of “blending” approach show that silk microcapsules with different sizes could be uniformly encapsulated inside electrospun fibers without aggregation. To further reduce the use of organic solvents, the microcapsules in the aqueous phase can be uniformly distributed in the PCL organic phase and successfully electrospun into fibers using surfactant span-80. For surface immobilization, silk microcapsules are efficiently covalent binding to the surface of electrospun PCL fibers via click chemistry and exhibited noncytotoxic. Based on this method, with the incorporation of a disulfide bond, the linkages between microcapsule and fiber could be cleaved under reducing conditions. These microcapsule-electrospun fiber combination methods provide sufficient options for different drug delivery requirements.     

Sol–gel synthesis of porous titania fibers by electro-spinning for water purification

In this study, porous ceramic fibers were prepared by the sol–gel-assisted electro-spinning process using colloidal dispersion of complex fluids for the application of phtotocatalysts. First, polystyrene nanospheres were synthesized by dispersion polymerization as sacrificial templates for porous fibers. Then, the mixture of polyvinylpyrrolidone and the ceramic precursor with the polymeric nanospheres was prepared as the spinning solution and self-organized by electro-spinning, followed by calcination of the electrospun composite fibers. The morphologies of the porous fibers could be controlled according to the size of the templates and the amount of the ceramic precursor. The nano-structure of the pores in the fibrous materials could also be adjusted as open or closed cavities with various potential applications. As a demonstrative application, the macroporous titania fibers could be utilized as photocatalysts for the removal of organic dyes dissolved in water. A better photocatalytic activity of the macroporous fibers with 700-nm pore diameter was observed compared to the result of nonporous titania fibers due to the increased porosity. Collectively, the macroporous ceramic fibers were found to be efficient functional materials to prepare the unique nano-structured materials other than simple nonporous fibers.     

原位交联明胶电纺纤维的制备工艺研究

提出一种原位交联工艺,用于一步制备交联明胶电纺纤维膜,克服目前该电纺膜交联工艺繁琐以及交联过程破坏纤维形态等缺点.通过一系列实验,找出明胶-三氟乙醇-戊二醛三元溶液体系的稳定电纺条件.所得的纤维直径在1μm左右,远大于单纺明胶的纤维直径.同时发现,在电纺过程中,由于纤维表面戊二醛迅速挥发,使得纤维形成"伪核壳"结构.利用流变仪对三元溶液交联速率进行分析,结果表明戊二醛加入明胶溶液后,体系黏度瞬间增大,10 min后维持稳定.最后,通过耐水性试验评价纤维膜交联效果,发现纤维膜有10%左右的溶解,但在水介质中仍可保持很好的纤维形态.