膨胀阻燃硬质聚氨酯泡沫塑料热降解及燃烧产烟研究

采用热失重、X-射线光电子能谱分析、氧指数及烟密度测试等方法研究了可膨胀石墨(EG)与聚磷酸铵(APP)复配膨胀阻燃硬质聚氨酯泡沫塑料(RPUF)的热降解、燃烧性能及产烟行为.在此基础上利用锥形量热仪考察了EG/APP对磷酸三(β-氯异丙基)酯(TCPP)阻燃RPUF体系燃烧性能的影响.研究表明,EG与APP间的相互作用导致了EG/APP体系高温阶段失重速率下降、残炭量显著上升;EG/APP与RPUF之间的成炭作用以APP的化学成炭为主.与RPUF比较,RPUF/EG/APP的氧指数由19.8%提高至35.4%的同时,烟密度没有显著上升.对比EG、APP及EG/APP阻燃RPUF,体系残炭量越高、炭层耐热氧化能力越强,氧指数就越大;残炭表面越致密,产烟量就越少.添加EG/APP可显著降低含卤体系RPUF/TCPP的热释放、烟释放及CO释放速率,体现了EG与APP复合体系物理与化学膨胀结合的优势.     

卡拉胶包覆APP微球阻燃水性环氧树脂

以氯化钡提纯k-卡拉胶, 经过氧化氢降解, 通过反相乳液聚合的方式制备了一系列卡拉胶包覆聚磷酸铵(APP)阻燃微球(k-CM/APP); 将其加入到水性环氧树脂(EP)中, 制备了3种钢结构防火涂层EP2, EP3和EP4. 利用红外光谱(IR)、 扫描电子显微镜(SEM)及元素分析(EDS)对k-CM/APP的结构及形貌进行了表征. 利用极限氧指数(LOI)、 垂直燃烧(UL-94)、 背温测试法、 热重分析(TG)、 锥形量热(CONE)、 附着力测试、 IR和SEM等方法分析了涂层的阻燃、 隔热及力学性能. 结果表明, k-CM/APP(3/1)球形结构完整, 800 ℃时的残炭量高达59.5%. 与其它阻燃涂层体系相比, 添加了k-CM/APP(3/1)的EP3防火涂层的极限氧指数达到28.5%, UL-94达到了V-0级, 60 min防火涂层耐火温度为253 ℃. 相比于纯EP涂层, EP3涂层的热释放速率峰值降低了58.26%, 总热释放量降低了20.84%, 附着力达到8.74 MPa.     

用锥形量热仪研究聚乙烯膨胀阻燃体系的燃烧性

利用锥形量热仪在50kW·m^-2热辐照条件下,研究了含淀粉膨胀阻燃线性低密度聚乙烯(LLDPE)体系的燃烧性,获得了最大热释放速率、总热释放、有效燃烧热、最大烟产生速率、总烟释放量及质量损失速度等参数.实验结果表明:含淀粉膨胀阻燃剂能明显降低LLDPE的热释放速率、总热释放和有效燃烧热,淀粉作为膨胀型阻燃剂中的成炭剂,可以部分代替季戊四醇,而对热释放速率影响不大,达到了阻燃和降低成本的目的.该膨胀体系使烟释放变得缓慢,但总烟释放量明显增大.在燃烧时使LLDPE更早地发生热降解,但热降解速度变得缓慢.     

用热重红外光谱联用技术研究混煤热解特性

用热重分析仪和傅里叶红外光谱仪，对混煤在惰性气氛中的慢速热解特性进行了动态分析，考察了煤种、掺混比例以及加热速率对热解的影响。结果表明，混煤的热解与单煤的热解有相似之处，热解组分的析出随温度的变化规律一致，但其组分析出量并不是单煤热解析出量的简单叠加。由于掺混煤种间的相互作用，混煤热解气体在析出时间和析出量上均发生了变化。通过对红外吸收光谱的分析，发现混煤热解气体析出规律受掺混煤种的影响很大，高活性煤种的存在会降低混煤热解的初析温度，增加热解气体的析出量，其掺混比例越高，影响也越明显。     

低阶烟煤热解过程中氯的迁移释放特性研究

为探明氯元素在低阶烟煤热解过程中的释放机制行为,采用热重红外光谱质谱(TG-IR-MS)联用技术和管式热解炉,考察热解温度、粒径等级、升温速率对陕北低阶烟煤热解过程中氯的迁移转化行为特性的影响,并建立氯迁移释放动力学模型。红外光谱和质谱分析结果表明,陕北低阶烟煤热解气体产物中含氯组分主要为HCl和微量的Cl_2。管式炉热解过程中,相比于粒径和升温速率而言,氯的释放率受温度影响最为显著。在300-800℃,随着温度升高,煤中氯的释放率迅速增大,800℃时氯的释放率为49.5%;半焦中氯的分布率逐渐减小,焦油和热解气中氯的分布率逐渐增大。煤样粒径为3.0-4.0 mm时,氯的释放率达到最大值35.8%;粒径的变化也会一定程度影响热解产物中氯的分布率。提高热解升温速率有利于挥发分的释放,升温速率为15-25℃/min时,煤中氯的释放率变化趋势明显,但过高的升温速率不利于煤中氯的释放。热解焦油中氯元素主要以无机含氯化合物的形式存在,超纯水萃取可明显降低焦油中氯的含量。低阶烟煤中低温热解过程中,氯释放的活化能均在20 k J/mol左右。     

Al(OH)3和Mg(OH)2对PVC热解特性的影响研究

利用热重分析仪并借助电导率测定法探讨了Al(OH)3和Mg(OH)2对PVC热解特性的影响,简要分析了其机理。结果表明:加入Al(OH)3和Mg(OH)2后均能增加PVC体系在第一阶段的最大热解速率和残炭量,最大热解速率增加约1倍,残炭量增加约4倍。并且分解产生的结晶水吸收大量的热量,惰性金属氧化物也有利于成核、炭层生长和凝聚,有着明显的阻燃和抑烟作用。HCl毒性气体的释放主要集中在体系的第一阶段,Al(OH)3能促使HCl提前释放,HCl的释放总量增加,Mg(OH)2也能促使HCl提前释放,但HCl的释放总量却是减少的。     

逐级酸处理对锡盟褐煤的结构及热解特性的影响：气相产物的生成

为了考察逐级酸处理对锡盟褐煤热解过程中气相产物生成的影响,对锡盟褐煤进行了HF-HNO₃-HCl逐级处理,原煤和酸处理煤样采用固定床热解-气相色谱法在线分析气相产物释放行为和变化的研究。结果表明,逐级酸处理过程对锡盟褐煤热解过程中含氢气体、含氧气体和含硫气体的释放有着明显的影响。不同气体的形成途径、形成阶段和温区不同,导致酸处理过程对其的影响有明显的差异。逐级酸处理的煤样,除因矿物质对煤热解气相产物的影响减弱外,HNO₃处理样还因其氧化作用引起了气相产物释放趋势的变化,使得含氢气体的释放量降低、含氧气体释放量增加;降低了H₂S的累积释放转化率而促进COS的释放。     

聚苯氧基磷酸联苯二酚酯/聚磷酸铵膨胀阻燃剂对环氧树脂阻燃性能影响研究

以聚苯氧基磷酸联苯二酚酯(PBPP)与聚磷酸铵(APP)组成复合阻燃剂,对环氧树脂(EP)进行阻燃改性.通过氧指数(LOI)、垂直燃烧(UL-94)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法研究改性环氧树脂的阻燃性能和阻燃机理.结果表明,PBPP/APP体系对EP具有较好的阻燃性能,阻燃剂添加量为10%时能使环氧树脂的氧指数提高到29.6%,垂直燃烧等级达到UL94 V-0级,残炭量大大增加;平均热释放速率下降45.7%,热释放速率峰值下降51.0%,有效燃烧热平均值下降21.1%;TGA、CONE、SEM等综合分析显示了PBPP/APP改性后的环氧树脂比纯环氧树脂具有更高的热稳定性,燃烧后能够形成连续、致密、封闭、坚硬的焦化炭层,在聚合物表面产生有效覆盖、隔绝了氧气,改善了环氧树脂的燃烧性能.     

昭通褐煤的热解提质及其对气化反应性能的影响

为了对储量相对丰富的昭通褐煤进行合理有效的分级转化利用,采用固定床程序升温热解的方法研究了不同温度下煤的热解行为,借助GC-MS和拉曼光谱对所得焦油和煤焦进行了表征分析,并在850℃下对不同热解温度制得的煤焦进行了水蒸气等温气化特性评价。结果表明,热解温度为700℃时,热解气体有效组分(H_2、CO、CH_4)的累积物质的量占总释放量的70%,此温度下热解气低位热值增长速率最快(以500℃下热解气低位热值为基准计算,其值为90%);酚类化合物在500-700℃大量生成析出,而温度高于700℃时,酚类化合物的分解反应加剧。不同热解温度下所制煤焦的表观气化反应速率随热解温度的升高不断降低,气化产物中CO_2与CO的物质的量逐渐升高,700℃热解制得的煤焦在水蒸气气氛下气化所得合成气中有效组分H_2与CO的比率最高。     

不同烟草生物质热解释放致香物质的研究

采用烟叶和烟梗为原料,使用热裂解气相色谱法对烟草的燃烧时间、燃烧温度进行控制,精确模拟实际烟草致香物质释放环境,精确捕获、并半定量物质,从而在实验室模拟、分析、研究烟草燃烧物中致香物质的组成和特点。研究分别考察了两种生物质在500℃、550℃下释放的致香物质组成。结果表明,烟梗、烟叶中元素组成中硫、氮两种元素含量低,而C/H比值两种烟草生物质均较高。两个热解温度下烟叶的热解产物中致香物质的含量均明显高于烟梗。升高热解温度均有利于获得更高相对含量的热解成分。烟叶热解产物中烯烃类物质相对含量比烟梗中多,而烟梗热解产物中酚类物质含量比烟叶中多。提高热解温度有利于酮类致香物质含量产生。     

Study of the thermal decomposition of flame-retarded unsaturated polyester resins by thermogravimetric analysis and Py-GC/MS

The thermal degradation behaviours of flame-retarded unsaturated polyester resin formulations containing ammonium polyphosphate (APP), Cloisite 25A nanoclay and zinc based smoke suppressants have been studied using thermogravimetric analysis (TGA) combined with infrared analysis of the evolved gases (EGA) and pyrolysis/gas chromatography-mass spectrometry (GC/MS). In TGA-EGA experiments, the mass loss as a function of temperature has been correlated with the evolution of carbon monoxide (CO) and carbon dioxide (CO₂) and oxygen (O₂) consumption as measured by an oxygen analyser. The effect of APP, Cloisite 25A and the smoke suppressants on the evolution of CO and CO₂ has been examined. The decomposition behaviour of flame-retarded polyester resins under isothermal pyrolytic conditions was investigated and the evolved gaseous products were collected and qualitatively and semi-quantitatively analysed via GC/MS. The addition of APP does not yield many new gaseous products relative to the unmodified polyester resin neither does the presence of zinc borate (ZB) and zinc stannate (ZS) together with APP. Possible chemical interactions are discussed in an attempt to explain the observed results.     

Effect of exogenous softwood on thermal decomposition of reconstituted tobacco sheet

In recent years, reconstituted tobacco sheet (RTS) has played an increasingly vital role in reducing tumorigenicity for tobacco industry. In this paper, two plant fibers of tobacco pulp (TP) and softwood pulp (SP) were added independently as strengthening agents during the paper-making process to manufacture RTS (TP-RTS and SP-RTS). The effects of exogenous SP on the CO yield in cigarette mainstream smoke, thermal behavior, and gaseous products evolution properties of RTS were evaluated and compared with TP. The CO yield in cigarette mainstream smoke was studied using smoking machine and CO analyzer. The thermal behavior of two RTS was studied by thermogravimetric (TG) analysis, and the gaseous products were investigated by Fourier transform infrared spectrometer (FTIR). CO yield in cigarette mainstream smoke results demonstrated that SP-RTS (3.16 mg per puff) presented higher CO yield per puff than TP-RTS (2.83 mg per puff). TG analysis results demonstrated that the maximum mass loss rate of SP-RTS (23.3 % min^?1) was drastically higher than that of TP-RTS (15.8 % min^?1). FTIR results illustrated that SP-RTS presented stronger absorbance intensity associated with generation of more gaseous products than TP-RTS. In the thermal decomposition stage, the maximum mass loss rate of SP (78.6 % min^?1) was clearly higher than that of TP (38.4 % min^?1), and SP increased the generation of gaseous products compared to TP.     

Flame retardancy and thermal degradation of halogen-free flame-retardant biobased polyurethane composites based on ammonium polyphosphate and aluminium hypophosphite

In this work, based on castor oil (CO), flame retardant polyurethane sealants (FRPUS) with ammonium polyphosphate (APP) and aluminum hypophosphite (AHP) were prepared. The synergistic flame retardant effects between APP and AHP on flame retardancy, thermal stability, and flame retardant mechanisms of FRPUS were investigated. It was found that when the mass ratio of APP and AHP was 5:1, the limiting oxygen index (LOI) value of FRPUS increased to 35.1%, In addition, at this ratio, the parameters from cone calorimeter testing (CCT) were reduced; these parameters include peak heat release rate (PHRR), total heat release (THR), smoke production rate (SPR) and total smoke production (TSP). The thermal decomposition behavior of the FRPUS was investigated by thermogravimetric analysis (TGA). The results showed that AHP improved the thermal stability of the PUS/APP system and increased char residue at high temperatures. Moreover, the residual carbon was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and scanning electron microscope (SEM), gas phase pyrolysis products were investigated by thermogravimetric analysis/infrared spectrometry (TG-IR) and thermogravimetric analysis/mass spectrometry (TG-MS). It was observed that the flame retardant mechanisms of the APP/AHP system was the combination of gas and condensed phase flame retardant mechanisms.     

The generation of carbon monoxide and carbonyl compounds in reconstituted tobacco sheet

In recent years, reconstituted tobacco sheet (RTs) has played an increasingly significant role in tobacco industry. The yields of CO and carbonyl compounds (formaldehyde, acetaldehyde, acetone, acrolein, propanal, butenal, 2-butanone, and butyraldehyde) in cigarette mainstream smoke of RTs and their formation mechanisms were investigated in this paper. Self-made RTs (SRTs) was studied and compared with foreign Mauduit RTs (MRTs) and three commercial tobacco leaves on routine chemical constituents, thermal behavior, and subsequent gaseous products evolution. The cigarette smoking results illustrated that the yields of CO (2.9 mg per puff) and carbonyl compounds (about 208 μg per puff) in mainstream smoke of SRTs and MRTs were at the same level, and obviously higher than those of three commercial tobacco leaves. The routine chemical constituent results demonstrated that bright tobacco and oriental tobacco contained particularly higher contents of reducing sugar and total sugar than RTs, while burley tobacco had a high content of nitrogen compounds. The thermal behavior results showed that SRTs (11.6 % min^?1) and MRTs (14.5 % min^?1) presented higher maximum mass-loss rate than bright tobacco (7.8 % min^?1), burley tobacco (7.1 % min^?1), and oriental tobacco (6.8 % min^?1). The thermal decomposition of saccharides and combustion of residual char played the most important roles in mass-loss and gaseous products formation. The decomposition of saccharides and incomplete combustion of carbonized residual char primarily contributed to the formation of CO, while carbonyl compounds evolution was mainly attributed to the decomposition of saccharides alone.     

Evolution of gaseous products from biomass pyrolysis in the presence of phosphoric acid

Slow pyrolysis experiments of China fir (Cunninghamia lanceolata) wood were performed in a vertical tubular furnace at various heating rates. The raw material was pretreated by impregnation with phosphoric acid solutions of various concentrations for given times. The evolution of the gaseous products CO, CO₂, H₂ and CH₄ was analyzed online by using gas spectrometry to investigate the effect of phosphoric acid on the pyrolytic gaseous products of biomass. The addition of phosphoric acid was shown to significantly reduce the pyrolysis temperature necessary for the production of CO, CO₂ and H₂ gases, and the pyrolysis variables exerted an influence on the amount of the gases released. Moreover, phosphoric acid appreciably depressed the CO, CO₂ and CH₄ production, and promoted H₂, especially when a higher heating rate was employed. This suggested that phosphoric acid catalyzed both the primary thermal decomposition of biopolymers and the secondary reactions that took place among the pyrolytic vapor products.     

Effects of common ammonium salt on the thermal behavior of reconstituted tobacco sheet

Understanding the role of chemical burn additives on modifying the toxic gaseous constituents and thermal behavior of reconstituted tobacco sheet (RTS) has recently taken center stage through a number of initiatives. In this current study, the effects of ammonium chloride (AC), ammonium sulfate, diammonium phosphate, and monoammonium phosphate on the formation of evolved gaseous products, specifically carbonyl compounds and thermal behavior were investigated. Results on cigarette smoking tests revealed that ammonium salt was a potential burn additive to reduce carbonyl compounds delivery in the cigarette mainstream smoke of RTS. The yield per puff of carbonyl compounds of pure RTS was decreased from 247.8 µg to 133.30 µg with the incorporation of AC. Thermogravimetric analysis (TG) and differential scanning calorimetry (DSC) were used to investigate the thermal decomposition of RTS. TG results revealed that the incorporation of ammonium salt into RTS could improve the thermal stability of RTS. The DSC results showed that the maximum exothermic peak was drastically decreased with the addition of ammonium salt, for example, from 14.8 mW mg^?1 of pure RTS to 10.27 mW mg^?1 of AC-RTS. Results on Fourier transform infrared spectrometer (FTIR) which was employed to investigate the generation of evolved volatile products showed that these four ammonium salts as burn additives were efficiently high enough to decrease the formation of gaseous products. From our findings, compared with the virgin RTS and other three modified RTS, AC-RTS could significantly decrease the yields of nicotine and phenolic compounds in the cigarette mainstream smoke of RTS.     

应用TGA-FTIR研究不同来源污泥的燃烧和热解特性

在空气气氛下，利用热重分析方法研究了三种不同来源的污泥燃烧特性。探讨水处理工艺和污泥处理工艺对污泥中有机物的分布影响和燃烧特性影响。研究发现，污水厌氧工艺和污泥厌氧工艺均导致结构复杂、燃烧温度高的有机物生成。在氮气气氛下利用热重红外联用技术，对比研究了同种污泥的热解和燃烧特性，污泥热解主要发生有机物裂解成小分子和小分子的挥发，氧气的存在加速了污泥的裂解。污泥热解温度200℃～500℃，主要气体H2O、CO2、CO以及甲烷等烃类，CO2在高温750℃还存在一个析出峰，由于无机碳酸盐的分解。     

The maximum superheating of butadiene rubber

The rates of thermal decomposition and maximum superheatings of butadiene rubber were measured by the contact thermal analysis method under the conditions of fast sample heating. The results are compared with the literature data on the products of the decomposition of butadiene rubbers of similar chemical compositions under flash pyrolysis conditions obtained by IR Fourier transform spectroscopy.     

Intra-puff CO and CO2 measurements of cigarettes with iron oxide cigarette paper using quantum cascade laser spectroscopy

The objective of this research was to apply Fourier transform infrared spectroscopy (FTIR) and tunable infrared laser differential absorption spectroscopy (TILDAS) for measuring selected gaseous constituents in mainstream (MS) and sidestream (SS) smoke for experimental cigarettes designed to reduce MS CO using iron oxide cigarette papers. These two complimentary analytical techniques are well suited for providing per puff smoke deliveries and intra-puff evolution profiles in cigarette smoke respectively. The quad quantum cascade (QC) laser high resolution infrared spectroscopy system has the necessary temporal and spectral resolution and whole smoke analysis capabilities to provide detailed information for CO and CO(2) as they are being formed in both MS and SS smoke. The QC laser system has an optimal data rate of 20 Hz and a unique puffing system, with a square wave shaped puff, that allows whole smoke to enter an 18 m, 0.3 L multi-pass gas cell in real time (0.1s cell response time) requiring no syringe or Cambridge filter pad. Another similar multi-pass gas cell with a 36 m pathlength simultaneously monitors the sidestream cigarette smoke. The smoke from experimental cigarettes manufactured with two types of iron oxide papers were compared to the smoke from cigarettes manufactured similarly without iron oxide in the paper using both instrument systems. The delivery per puff determined by the QC laser method agreed with FTIR results. MS CO intra-puff evolution profiles for iron oxide prototype cigarettes demonstrated CO reduction when compared to cigarettes without iron oxide paper. Additionally, both CO and CO(2) intra-puff evolution profiles of the cigarettes with iron oxide paper showed a significant reduction at the initial portion of the 2 s puff not observed in the non-iron oxide prototype cigarettes. This effect also was observed for ammonia and ethylene, suggesting that physical parameters such as paper porosity and burn rate are important. The SS CO and CO(2) deliveries for the experimental cigarettes evaluated remained unaffected. The iron oxide paper technology remains under development and continues to be evaluated.     

三硝基均苯三酚金属(Li,Na, K,Mg)化合物的快速热分解

利用温度快速跃升傅立叶变换红外(T-jump/FTIR)原位分析技术对三硝基均苯三酚(TNPG, 2,4,6-三硝基-1,3,5-苯三酚)的锂、钠、钾、镁金属盐的快速热分解反应过程进行了系统研究. 确定了三硝基均苯三酚系列化合物快速热分解过程产生的可挥发金属化合物的类型, 得到了快速热分解过程主要红外活性气体产物的种类、分布及浓度随时间的变化关系曲线, 提出了其快速热分解方程式. 利用计算机模拟方法, 采用REAL程序对三硝基均苯三酚系列化合物的燃烧性能(燃烧产物和燃烧温度等参数)进行了计算, 与T-jump/FTIR分析技术得到的实验结果进行比较分析和讨论.