Surface methacrylation and graft copolymerization of ultrafine cellulose fibers

Ultrafine fibrous (? from 100 to 450 nm) cellulose membranes were generated by electrospinning of cellulose acetate [degree of substitution (DS): 2.45, weight‐average molecular weight: 30,000 Da], followed by alkaline deacetylation. Reaction of these ultrahigh surface‐area cellulose fibers with methacrylate chloride (MACl) produced activated surfaces without altering the fiber morphology. Surface methacrylation of these fibers was confirmed by the acquired hydrophobicity (θ_water = 84°) as compared to the originally hydrophilic (θ_water = 56°) cellulose. Changing the MACl:OH molar ratios could vary the overall DS of methacrylation. The very low overall DS values indicate the surface nature of the methacrylation reaction. At a DS of 0.17, the thermal properties of the surface methacrylated cellulose resemble those of cellulose derivatives at much higher DS values, an unusual behavior of the ultrafine fibers. The methacrylated cellulose could be further copolymerized with vinyl monomers (methyl methacrylate, acrylamide, and N‐isopropylacrylamide) as linear grafts or three‐dimensional (3D) networks. The morphology of cellulose fibers and the interfiber pore structure were not altered at 15–33% graft levels. This study demonstrates that either linear or 3D networks of vinyl polymers could be efficiently supported on ultrafine cellulose fibrous membranes via surface methacrylation. Through these surface reactions the chemical, thermal, and liquid wetting and absorbent properties of these ultrafine fibrous membranes were significantly altered with no change to the fiber dimensions or interfiber pore morphology. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 953–964, 2003     

Ultrafine fibrous cellulose membranes from electrospinning of cellulose acetate

Three solvents, that is, acetone, acetic acid, and dimethylacetamide (DMAc), with a range of solubility parameter δ, surface tension γ, viscosity η and boiling temperature were used to generate mixtures for electrospinning cellulose acetate (CA) (degree of substitution, DS = 2.45). Although none of these solvents alone enables continuous formation of fibers, mixing DMAc with either acetone or acetic acid produced suitable solvent systems. The 2:1 acetone:DMAc mixture is the most versatile mixture because it allows CA in the 12.5–20% concentration range to be continuously electrospun into fibrous membranes. These CA solutions have η between 1.2 and 10.2 poise and γ around 26 dyne/cm and produce smooth fibers with diameters from 100 nm to ～1 μm. Fiber sizes generally decrease with decreasing CA concentrations. The nature of the collectors affects the morphology as well as packing of fibers. Fibers collected on paper have more uniform sizes, smooth surfaces, and fewer defects, whereas fibers collected on water are more varied in size. Electrically conductive solid collectors, such as Al foil and water, favor more tightly packed and less porous membranes. Porous collectors, like paper and copper mesh, produce highly porous membranes. The pores in membranes collected on the Al foil and paper are much better interconnected in the planar directions than those in membranes collected on water. There is evidence that electrospinning induces order in the fibers. Deacetylation of CA membranes is more efficient and complete in NaOH/ethanol than in aqueous NaOH, producing DS values between 0.15 and 2.33 without altering fiber surfaces, packing, or organization. The fully regenerated cellulose membranes are similarly hydrophilic as commodity cellulose fibrous matrices but absorb nearly 10 times as much water. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2119–2129, 2002     

Electrospinning of ultrafine PVDF/PC fibers from their dispersed solutions

Dispersed solutions of poly(vinylidene fluoride) (PVDF)/polycarbonate (PC) in the mixed solvent of N,N‐dimethylformamide (DMF)/tetrahydrofuran (THF) were used to electrospin in order to discuss the relationship between the properties of the polymer dispersions and the morphology of the obtained ultrafine fibers. With the changes of the mass ratio of PVDF/PC, the relative molecular mass of PVDF, and the volume ratio of DMF/THF, the morphology and the microstructure of the prepared PVDF/PC ultrafine fibers altered in accord with the viscosity, surface tension, and conductivity of the PVDF/PC dispersions. When the PVDF/PC mass ratio varied from 9/1 to 5/5, the ability of the polymer chain entanglement in PVDF/PC dispersion decreased as to the lower relative molecular mass of PC and higher chain rigidity, which lead to the formation of the beaded fibers together with the distinct core/shell structure. Similar phenomenon was also found when the lower molecular mass of PVDF was used instead of a higher one. Though the change of DMF/THF volume ratio did not specifically contribute to the properties of PVDF/PC dispersions, the accelerated evaporation and solubility of the mixed solvent by the THF amount increasing was feasible to generate the uniform fibrous morphology and the distinct core/shell structure. © 2009 Wiley Periodicals, Inc.J Polym Sci Part B: Polym Phys 48: 372–380, 2010     

Electrospun cellulose acetate fibers: effect of solvent system on morphology and fiber diameter

This paper reports an investigation of the effects of solvent system, solution concentration, and applied electrostatic field strength (EFS) on the morphological appearance and/or size of as-spun cellulose acetate (CA) products. The single-solvent systems were acetone, chloroform, N,N -dimethylformamide (DMF), dichloromethane (DCM), methanol (MeOH), formic acid, and pyridine. The mixed-solvent systems were acetone–DMAc, chloroform–MeOH, and DCM–MeOH. Chloroform, DMF, DCM, MeOH, formic acid, and pyridine were able to dissolve CA, forming clear solutions (at 5% w/v), but electrospinning of these solutions produced mainly discrete beads. In contrast, electrospinning of the solution of CA in acetone produced short and beaded fibers. At the same solution concentration of 5% (w/v) electrospinning of the CA solutions was improved by addition of MeOH to either chloroform or DCM. For all the solvent systems investigated smooth fibers were obtained from 16% (w/v) CA solutions in 1:1, 2:1, and 3:1 (v/v) acetone–DMAc, 14–20% (w/v) CA solutions in 2:1 (v/v) acetone–DMAc, and 8–12% (w/v) CA solutions in 4:1 (v/v) DCM–MeOH. For the as-spun fibers from CA solutions in acetone–DMAc the average diameter ranged between 0.14 and 0.37 μm whereas for the fibers from solutions in DCM–MeOH it ranged between 0.48 and 1.58 μm. After submersion in distilled water for 24 h the as-spun CA fibers swelled appreciably (i.e. from 620 to 1110%) but the physical integrity of the fibrous structure remained intact.     

Preparation of submicron‐scale,electrospun cellulose fibers via direct dissolution

Cellulose nonwoven mats of submicron‐sized fibers (150 nm–500 nm in diameter) were obtained by electrospinning cellulose solutions. A solvent system based on lithium chloride (LiCl) and N,N‐dimethylacetamide (DMAc) was used, and the effects of (i) temperature of the collector, (ii) type of collector (aluminum mesh and cellulose filter media), and (iii) postspinning treatment, such as coagulation with water, on the morphology of electrospun fibers were investigated. The scanning electron microscopy (SEM) and X‐ray diffraction studies of as‐spun fibers at room temperature reveal that the morphology of cellulose fibers evolves with time due to moisture absorption and swelling caused by the residual salt and solvent. Although heating the collector greatly enhances the stability of the fiber morphology, the removal of salt by coagulation and DMAc by heating the collector was necessary for the fabrication of dry and stable cellulose fibers with limited moisture absorption and swelling. The presence and removal of the salt before and after coagulation have been identified by electron microprobe and X‐ray diffraction studies. When cellulose filter media is used as a collector, dry and stable fibers were obtained without the coagulation step, and the resulting electrospun fibers exhibit good adhesion to the filter media. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1673–1683, 2005     

Improved antibacterial activity of HAP garlanded PLGA ultrafine fibers incorporated with CuO: synthesis and characterization

Well-organized nanocrystalline hydroxyapatite nanoparticles garlanded poly(dl-lactide-co-glycolide) (PLGA) ultrafine fibers with efficient antibacterial properties are of great interest in the development of new products. In the present study, hydroxyapatite doped PLGA ultrafine fibers incorporated with copper oxide nanocrystals were fabricated via two step methodology. Primarily; copper oxide nanocrystals were synthesized using wet chemical method. Then the as-synthesized nanocrystals were used for the preparation of composite fibers using electrospinning technique. The properties of pure and composite ultrafine fibers were characterized using X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, and electron probe mapping analysis. The in vitro antimicrobial activity of synthesized pure and hydroxyapatite doped PLGA ultrafine fibers was investigated against model organism Escherichia coli (gram negative) using optical density method and morphological damage was observed by TEM. Ultrafine fibers with average diameter ranges from 1.0 to 1.2 μm were obtained. Uniform distribution of hydroxyapatite was observed. Admirable antimicrobial activity against E. coli was achieved which could be attributed by the synergy between hydroxyapatite and copper oxide. In contrast to pristine PLGA, lower concentrations of hydroxyapatite–copper oxide doped PLGA nanocomposite were needed to strongly inhibit the growth of E. coli. Our results report successful preparation of hydroxyapatite–copper oxide based novel nanocomposite. The developed hybrid nanocomposite possess exceptionally good antibacterial activity against E. coli due to the synergistic effect of hydroxyapatite and copper oxide. The antimicrobial nanocomposite can be utilized for a range of bio-functional purposes such as a good candidate for water purification, antibiofouling, wound dressings and bone tissue engineering etc.     

Influence of drug on the structure and segmental mobility of poly(3-hydroxybutyrate) ultrafine fibers

Ultrafine fibers of biodegradable natural polyester such as poly(3-hydroxybutyrate) containing dipyridamole at various concentrations as a drug are prepared by the electrospinning method. It is shown by scanning electron microscopy that the absence of dipyridamole or its low concentrations (from 0 to 1%) provide the complex morphology of fibers composed of cylindrical regions 1–3 μm in diameter and thickened spindle-like ones 5–7 μm in average diameter. An increase in the concentration of dipyridamole in fibers leads to disappearance of the latter regions, with the morphology being cylindrical. The features of the crystalline and amorphous structures of poly(3-hydroxybutyrate) and its mixtures with dipyridamole are examined via DSC and EPR probe techniques. It is shown that the addition of dipyridamole to the poly(3- hydroxybutyrate) polymer matrix results in a sharp increase in the crystallinity and a slowdown of the molecular mobility in amorphous regions of ultrafine fibers. The heat treatment (annealing) of fibers leads to a sharp increase in the polymer crystallinity and a reduction of the segmental mobility in intercrystalline regions of the initial poly(3-hydroxybutyrate) fibers and those containing 1% of dipyridamole. All results including the influence of the drug concentration on the shape of fibers and their dynamic characteristics agree well with the thermal and physical parameters and should be used in the design of therapeutic systems for targeted and sustained delivery of bioactive compounds.     

Microfibrillated cellulose/cellulose acetate composites: Effect of surface treatment

Microfibrillated cellulose (MFC), which consists of a web‐like array of cellulose fibrils having a diameter in the range of 10–100 nm, was incorporated into a cellulose acetate (CA) matrix to form a totally biobased structural composite. Untreated and a 3‐aminopropyltriethoxysilane (APS) surface treated MFC was combined with a CA matrix by film casting from an acetone suspension. The effectiveness of the surface treatment was determined by infrared spectroscopy and X‐ray photoelectron spectroscopy. The Young's moduli of APS treated MFC composite films increase with increasing MFC content from 1.9 GPa for the CA to 4.1 GPa at 7.5 wt % of MFC, which is more than doubled. The tensile strength of the composite film increases to a maximum of 63.5 MPa at 2.5 wt % compared to the CA which has a value of 38 MPa. The thermal stability of composites with treated MFC is also better than the untreated MFC. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 153–161, 2010     

Electrospinning of poly(ethylene-co-vinyl acetate)/clay nanocomposite fibers

Poly(ethylene-co-vinyl acetate)/clay nanocomposite fibers were fabricated using electrospinning. The fiber diameters were controlled by varying the polymer/chloroform concentration, which resulted in fibers with diameters ranging from 1 to 15 μm. The clay concentration was varied from 0.35 to 6.6 wt %. Scanning electron microscopy revealed that the fiber diameter increased with increasing clay concentration, whereas beading decreased. Transmission electron microscopy revealed a disruption of the spherulite structures by clay, which is consistent with heterogeneous nucleation. Shear modulus force microscopy indicated a reduction in melting point (T_m) with decreasing diameter for fibers thinner than 15 μm, which was confirmed by temperature dependent X-ray diffraction data. For fibers thinner than 8 μm, the presence of clay further enhanced the reduction of T_m. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2501–2508, 2009     

Partial cellulose acetylation in 1-ethyl-3-methylimidazolium acetate induced by dichloromethane

Cellulose acetate (CA) is one on the most important cellulose derivatives. The use of ionic liquids in cellulose processing was recently discovered to not exclusively act as a solvent but also as a reagent. Recent studies showed that bulky chlorides as well as acetyl chloride mixed with ionic liquids can facilitate cellulose acetylation. This work focused on a simple chloro-organic cosolvent, dichloromethane (DCM), and showed the ability of this relatively small molecule, mixed with the ionic liquid, to facilitate homogenous acetylation by displacement of the acetate ion of the ionic liquid with a chloride ion. Maximal acetylation achieved by this method was a degree of substitution (DS) of 1.9, were only a small fraction of DCM was utilized for acetylation, well below even that expected for equimolar reaction. The degree of substitution was controlled by the dichloromethane content, thus controlling its solubility in water. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 2458–2462     

Characterization of cellulose fibers electrospun using ionic liquid

Nonwoven fibers of cellulose were obtained by electrospinning of cellulose in an ionic liquid, 1-butyl-3-methylinmidazolium chloride (BMIMCl), which is known to be one of the non-volatile solvents. The electrospinning setup was modified in such a way that the syringe was contained in a constant-temperature chamber because of the high melting point of BMIMCl, and the electrospun fibers were collected on the water, which immediately removed the remnant solvent from the electrospun cellulose fibers. The effect of the viscosity of the cellulose solution in BMIMCl on the size and the structure of the fibers was investigated. The crystalline structure of cellulose was examined by X-ray diffraction. Also, the effect of dimethyl sulfoxide, which was expected to induce swelling of cellulose, was studied. The minimum diameter of the continuous electrospun cellulose fibers obtained in this work ranged between 500 and 800 nm.     

Electrospinning of ultra-thin polymer fibers

The electrospinning technique was used to spin ultra-thin fibers from several polymer/solvent systems. The diameter of the electrospun fibers ranged from 16 nm to 2 μm. The morphology of these fibers was investigated with an atomic force microscope (AFM) and an optical microscope. Polyethylene oxide) (PEO) dissolved in water or chloroform was studied in greater detail. PEO fibers spun from aqueous solution show a “beads on a string” morphology. An AFM study showed that the surface of these fibers is highly ordered. The “beads on a string” morphology can be avoided if PEO is spun from solution in chloroform; the resulting fibers show a lamellar morphology. Polyvinylalcohol (PVA) dissolved in water and cellulose acetate dissolved in acetone were additional polymer/solvent systems which were investigated. Furthermore, the electrospinning process was studied: different experimental lay-outs were tested, electrostatic fields were simulated, and voltage - current characteristics of the electrospinning process were recorded.     

Thermal behavior of cellulose acetate produced from homogeneous acetylation of bacterial cellulose

Cellulose acetate (CA) is one of the most important cellulose derivatives and its main applications are its use in membranes, films, fibers, plastics and filters. CAs are produced from cellulose sources such as: cotton, sugar cane bagasse, wood and others. One promissory source of cellulose is bacterial cellulose (BC). In this work, CA was produced from the homogeneous acetylation reaction of bacterial cellulose. Degree of substitution (DS) values can be controlled by the acetylation time. The characterization of CA samples showed the formation of a heterogeneous structure for CA samples submitted to a short acetylation time. A more homogeneous structure was produced for samples prepared with a long acetylation time. This fact changes the thermal behavior of the CA samples. Thermal characterization revealed that samples submitted to longer acetylation times display higher crystallinity and thermal stability than samples submitted to a short acetylation time. The observation of these characteristics is important for the production of cellulose acetate from this alternative source.     

Effect of liquid-liquid demixing on the membrane morphology,gas permeation,thermal and mechanical properties of cellulose acetate hollow fibers

The polymer/solvent/nonsolvent systems with different L-L demixing rates were prepared by employing a binary solvent mixture consisting of two solvents - one exhibits an instantaneous liquid-liquid (L-L) demixing process, while the other exhibits a delayed L-L demixing process. It was found that an increase in the delay time of L-L demixing results in a denser membrane structure, an increase in fiber mechanical strength, a delay desorption of moisture in membrane, and a decrease in gas permeance, for a hollow fiber fabrication system consisting of cellulose acetate (CA) (polymer), N-methyl-pyrrolidone (NMP) (solvent having an instantaneous L-L demixing property), tetrahydrofuran (THF) (solvent having a delayed L-L demixing property) and water (nonsolvent). Hollow fibers prepared under an instantaneous L-L demixing process tends to have more mechanically weak points (flaws) than those prepared under a delayed L-L demixing process. Surprisingly, SEM observation suggests that membranes wet-spun from solutions containing both THF and NMP tend to have a rough outer skin morphology. Inconsistent demixing and the collapse of the outer nascent skin may be the main causes. In addition, the effect of bore fluid chemistry on fiber performance is much more pronounced for systems having a delayed L-L demixing mechanism than that having an instantaneous L-L demixing.     

Ultrafine hydrogel fibers with dual temperature‐ and pH‐responsive swelling behaviors

Ultrafine hydrogel fibers that were responsive to both temperature and pH signals were prepared through the electrospinning of poly(N‐isopropylacrylamide) (PNIPAAm) and poly(acrylic acid) mixtures in dimethylformamide. Both the diameters (700 nm to 1.2 μm) and packing of the fibers could be controlled through changes in the polymer compositions and PNIPAAm molecular weights. These fibers were rendered water‐insoluble by the addition of either Na₂HPO₄ or poly(vinyl alcohol) (PVA) to the solution, followed by the heat curing of the fibers. The fibers crosslinked with Na₂HPO₄ swelled to 30–120 times in water; this was significantly higher than the swelling of those crosslinked with PVA. The PVA‐crosslinked hydrogel fibers, however, exhibited faster swelling kinetics; that is, they reached equilibrium swelling in less than 5 min at 25 °C. They were also more stable after 1 week of water exposure; that is, they lost less mass and retained their fibrous form better. All the hydrogel fibers showed a drastic increase in the swelling between pH 4 and 5. The PVA‐crosslinked hydrogel fibers exhibited distinct temperature‐responsive phase‐transition behavior of PNIPAAm, whereas the Na₂HPO₄‐crosslinked hydrogel fibers showed altered two‐stage phase transitions that reflected side‐chain modification of PNIPAAm. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6331–6339, 2004     

Surface oxidation of cellulose fibers by vacuum ultraviolet irradiation

The efficacy of vacuum ultraviolet irradiation for oxidizing the surface of cellulose fibers was compared to that of the conventional wet and dry processes. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 357–361, 1999     

Thermochromic cellulose fibers

A method of obtaining thermochrome cellulose fibers has been developed. The basis technology used to form fibers was the Lyocell process. This method is based on spinning fibers from concentrated solvents of cellulose, using dry‐wet method in aqueous solidification bath. The cellulose solvent used in this process was N‐oxide‐N‐methylomorpholine (NMMO). The studies were to check on the features of the fibers obtained from solvents with thermochrome pigmentation, in order to evaluate their practical use. Thermochrome modifier used in the experiment was Chromicolor®AQ‐INK, Magenta type#27 pigmentation. This modifier was introduced into the spinning solutions in such amounts that fibers obtained from them would contain 1–10 wt% of pigmentation. Fibers formed out of modified solvents underwent spectral values, thermal, physicomechanical analyses, also their sorption features were evaluated. Copyright © 2007 John Wiley & Sons, Ltd.     

Electrospinning of polystyrene/poly(2‐methoxy‐5‐(2′‐ethylhexyloxy)‐1,4‐phenylene vinylene) blends

Ultrafine polystyrene (PS)/poly(2‐methoxy‐5‐(2′‐ethylhexyloxy)‐1,4‐phenylene vinylene) (MEH‐PPV) fibers were successfully prepared by electrospinning of PS/MEH‐PPV solutions in chloroform, 1,2‐dichloroethane, and tetrahydrofuran (THF). Three concentrations of the solutions were prepared: 8.5, 16, and 23.5% (w/v), with the compositional weight ratios between PS and MEH‐PPV being 7.5:1, 15:1, and 22.5:1, respectively. Smooth fibers only observed from 23.5% (w/v) PS/MEH‐PPV solution in chloroform. Improvement in the electrospinnability of 8.5% (w/v) PS/MEH‐PPV solution in chloroform was achieved by addition of an organic salt, pyridinium formate (PF), or by addition of a minor solvent with a high dielectric constant value. The average diameters of the as‐spun PS/MEH‐PPV fibers were between 0.30 and 5.11 μm. Last, photoluminescence of 8.5% (w/v) solutions of PS/MEH‐PPV in a mixed solvent system of chloroform and 1,2‐dichloroethane of various volumetric compositions and the resulting as‐spun fibers was investigated and compared. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1881–1891, 2005     

Highly-loaded silver nanoparticles in ultrafine cellulose acetate nanofibrillar aerogel

A facile method was developed to load a large amount of silver nanoparticles into a biodegradable and biocompatible cellulose acetate (CA) nanofibrillar aerogel in a controlled manner. The micro-sized CA fibrils were separated into nano-sized fibrils by salt-assisted chemical treatment in a water-acetone co-solvent to give a nanofibrillar structure with a diameter of 20-50 nm, BET surface area of 110 m²/g, and porosity of 96%. Using the high electron-rich oxygen density in the CA macromolecules and the large surface area of the CA nanoporous structure as an effective nanoreactor, the in-situ direct metallization technique was successfully used to synthesize Ag nanoparticles with an average diameter of 2.8 nm and a loading content of up to 6.98 wt%, which can hardly be achieved by previous methods. This novel procedure provides a facile and economic way to manufacture Ag nanoparticles supported on a porous membrane for various biomedical applications.     

Photodegradation of cellulose acetate fibers

The photodegradation of cellulose acetate fibers by ultraviolet light in vacuo at 77°K and at ambient temperature was studied. Three kinds of light sources with different wavelengths between 2353 and 6000 Å were employed. ESR studies at 77°K show that several kinds of free radicals are produced from cellulose diacetate (CDA) and cellulose triacetate (CTA) fibers when irradiated with light of wavelength shorter than 2800 Å. Among these methyl radicals formed decayed within 210 min at 77°K. When the temperature was raised above 77°K, radical transformation occurred at 87°K and most of the free radicals decayed at 193°K, whereas the cellulosic radicals were stable at this and even at higher temperatures. Ultraviolet spectroscopy studies revealed that the main chromophores are the carbonyl function of the acetyl group and acetal groups in the polymer. The photodegradation of the polymers at ambient temperature resulted in the formation of gaseous products (mainly CO, CO₂, and CH₄), together with the loss of bound acetic acid content and sample weight. Decreases in viscosity and reduction of tensile strength and elongation were also observed in the irradiated samples, revealing that the overt effects of ultraviolet light on cellulose acetate fibers are interpreted in terms of free-radical reactions ultimately leading to main-chain and side-group scissions, unsaturation, and the formation of small molecule fragments. Among these, main-chain scission took place predominantly in CDA fiber and side-group scission in CTA fiber. The mechanism of the fundamental photochemical degradation processes of cellulose acetate fibers is elucidated.