阻燃高抗冲聚苯乙烯热降解研究

利用热失重-红外联用仪(TGA-IR)分析了高抗冲聚苯乙烯(HIPS)的热降解过程,结合热裂解气相色谱-质谱联用仪(Py-GC/MS)分析了HIPS的热裂解产物,利用化学方程式阐述了HIPS自由基降解反应.对十溴二苯乙烷、三氧化二锑复配阻燃体系的热降解过程进行了研究,讨论了阻燃HIPS的凝聚相阻燃、气相阻燃机理.实验表明,HIPS燃烧时主要发生β-断裂,大量烟雾主要由苯乙烯、甲苯、α-甲基苯乙烯、苯乙烷、丁二烯等组成,其中凝聚相主要是1,3,5-三苯基苯乙烯及其他部分低聚物.在不同的温度下,阻燃HIPS的热裂解产物不同,在较高的温度下,小分子化合物明显增多.     

使用裂解气相色谱对几种阻燃聚丙烯材料热稳定性及阻燃机理的探讨

用裂解气相色谱（PyGC)考察了经三种类型阻燃剂（含磷、含溴、含溴和磷）改性的聚丙烯的热稳定性。利用PyGC-MS法分析不同样品的高温裂角产物,以此来推测阻燃材料受热分解时气相以及凝聚相所发生的反应,推断阻燃机理,分析影响阻燃效果的因素,为阻燃剂的开发提供有益参考。结果证实,它们都影响聚丙烯的热降解。溴系阻燃剂和磷系阻燃剂是分别从气相阻断、凝固相加速成炭实现阻止燃烧的,而磷-溴型阻燃剂同时具备单纯含磷或者含溴阻燃能力。     

新型侧基含磷共聚酯的阻燃和热降解动力学

利用动态热重分析法(TG)研究了聚酯(PET )及侧基含磷共聚酯(FR-PET)在不同升温速率下的热稳定性及热降解动力学, 并通过极限氧指数法(LOI)考察了FR-PET的阻燃性能; 采用Flynn-Wall-Ozawa方法分析了PET和FR-PET的热降解表观活化能; 利用Coast-Redfern方法通过对不同机理模型的选取, 确定了PET和FR-PET热降解动力学机理及其模型, 得出了主降解阶段的非等温动力学方程及热降解速率曲线图. 研究结果表明, 侧基含磷单元的引入提高了聚酯的阻燃性能, 侧基上的P—C和P—O键易断裂, 从而降低了聚酯的热稳定性. PET和FR-PET的热降解表观活化能(0.1≤α≤0.85)分别为194-227和184-209 kJ/mol; PET和FR-PET热降解反应均属于受减速形α-t曲线控制的反应级数机理, 其机理函数为f(α)=3(1-α)2/3(0.1≤α≤0.85). 侧基含磷单元的引入对PET的主降解阶段的热降解速率并无实质上的影响. 侧基含磷共聚酯的凝聚相阻燃作用有限, 可能以气相阻燃机理为主发挥阻燃作用.     

聚乙烯醇无卤阻燃研究进展

鉴于环保的压力,无卤阻燃剂逐渐替代含卤阻燃剂,用在聚乙烯醇(Polyvinyl alcohol,PVA)阻燃处理中。本文综述了近年来无卤阻燃PVA的最新研究进展,总结分析了无机型阻燃剂、磷系阻燃剂、氮系阻燃剂、膨胀型阻燃剂及反应型阻燃剂对PVA的阻燃研究现状,介绍了不同类型阻燃剂的阻燃机理、优缺点以及典型阻燃剂对PVA阻燃性质和力学性质的影响;在此基础上讨论了PVA阻燃的独特性,充分利用PVA的结构特征,研制出适合PVA加工方式的阻燃剂复配配方是PVA阻燃研究的主要发展方向。     

新型阻燃聚丙烯腈共聚物在空气中的非等温热分解动力学

用O,O-二乙基-O-烯丙基硫代磷酸酯(DATP)与丙烯腈共聚合成了新型阻燃聚丙烯腈共聚物(FR-PAN), 对其在空气中的非等温动力学通过TG-DTG技术进行了研究, 并通过极限氧指数法(LOI)考查了FR-PAN的阻燃性能; 利用Kissinger方法和Flynn-Wall-Ozawa (FWO)方法计算出了FR-PAN热降解过程中的表观活化能; 采用Satava-Sestak方法通过对不同机理模型的选取, 确定了FR-PAN的热降解机理. 结果表明, 由Kissinger法和FWO法所计算得到的FR-PAN的表观活化能分别为119.62和123.99 kJ•mol－1; FR-PAN的热降解反应属于随机成核和随后增长机理, 其机理函数为G(α)＝－ln(1－α), 反应级数n＝1.     

六苯氧基环三磷腈的热解及其对环氧树脂的阻燃机理

采用极限氧指数仪和锥形量热仪测试了以六苯氧基环三磷腈(HPCP)阻燃环氧树脂的燃烧性能,结果显示,与纯环氧树脂相比,阻燃环氧树脂的极限氧指数值(LOI)明显提高、热释放速率峰值(pk-HRR)和总热释放量(THR)明显下降、环氧树脂的点燃时间提前以及分解速度加快.采用热失重(TGA)、热重红外联用(TGA-FTIR)、X射线光电子能谱(XPS)和热裂解气相色谱质谱联用(Py-GC/MS)研究了HPCP及其阻燃环氧树脂的热解路线和阻燃机理.结果表明,在阻燃环氧树脂过程中,一方面,HPCP分子中的苯氧基团首先解离并发生歧化反应,由此产生的苯氧基及其歧化产物的焠灭效应在环氧树脂中发挥气相阻燃作用,剩余的磷腈环和苯环基团会进一步裂解产生小分子碎片;另一方面,环氧树脂基体在HPCP的作用下提前分解,产生了基于双酚A结构的大分子碎片并在HPCP裂解产物作用下加速炭化,从而使更多的基体组分以残炭的形式被固定在凝聚相中,提高了阻燃环氧树脂的残炭产率,发挥了凝聚相阻燃作用.     

无卤阻燃聚丙烯研究进展

综述了目前应用于聚丙烯的铝-镁系阻燃剂、膨胀型阻燃剂、磷系阻燃剂、硅系阻燃剂改善其燃烧性能的研究成果,分析了无卤阻燃剂的加入对聚丙烯阻燃性能、力学性能的影响,总结了无卤阻燃聚丙烯尚待研究的科学技术问题,提出了研究新型无卤阻燃剂和不同阻燃剂复合的协效作用,研制新型表面改性剂和新的表面改性技术,使阻燃剂与聚丙烯有适宜的相容性,构筑适度柔性、结合力强的界面结构,是制备具有优良阻燃性能、力学性能的无卤阻燃聚丙烯努力方向的研究思路.     

耐高温杂化阻燃剂/改性红磷阻燃半芳香尼龙的研究

将自制的耐高温勃姆石@苯基次膦酸铝杂化阻燃剂(BM@Al-PPi)与市售改性红磷(MRP)复配制得一种可用于半芳香尼龙PA6T/DT(HTN)的耐高温高效阻燃体系.保持阻燃剂15 wt%的总添加量不变时,MRP的添加量仅为5 wt%即可赋予HTN垂直燃烧V-0级别,极限氧指数为29.8%.锥形量热测试及其燃烧残余物研究表明,MRP阻燃HTN材料以气相阻燃作用为主,抑制热释放效果不佳且烟释放明显增加;而BM@Al-PPi的凝聚相交联成炭作用可同时抑制热释放与烟释放.结合裂解气相色谱质谱联用(Py-GC-MS)分析,给出了HTN/BM@Al-PPi/MRP体系的阻燃机理.BM@Al-PPi与MRP结合使得残炭质量显著提高,同时兼具气相作用,达到了较好的阻燃效果.     

聚氨酯硬泡无卤阻燃研究进展

首先对聚氨酯分解和燃烧规律的研究进展进行综述,根据文献中聚氨酯在不同条件下的分解规律的研究结果,给出聚氨酯硬泡分解和燃烧过程的一般规律。在此基础上,通过文献报道结合本课题组的研究结果,考察了磷系阻燃剂和功能填料对聚氨酯泡沫燃烧性能,主要包括氧指数、燃烧热释放速率等指标的影响,总结出聚氨酯硬泡体系中磷系阻燃剂的作用机理和规律,以及磷系阻燃剂与功能性填料复合应用的阻燃效果,并进一步提出了聚氨酯硬泡无卤阻燃的实现方案。     

双层包裹聚磷酸铵微胶囊合成及其在环氧树脂中阻燃研究

采用原位聚合法制备了蜜胺树脂(MF)和环氧树脂(EP)双层包裹聚磷酸铵(APP),得到一种新型核壳结构的微胶囊阻燃剂(EMFAPP).用傅里叶红外光谱(FTIR)和扫描电镜(SEM)对微胶囊的核壳结构进行了表征;用极限氧指数(LOI)、垂直燃烧等级测试(UL 94)对EMFAPP在EP中的阻燃性能进行了研究.EMFAPP在EP基体中阻燃性能优异,当其添加量大于7%时EP/EMFAPP均通过UL 94 V-0级,LOI值达27.0%以上.与未包裹APP相比,EMFAPP耐水性明显提高;经水处理(75℃,6天)后,EMFAPP/EP仍可保持良好的阻燃性能.采用热重分析对EMFAPP及其阻燃复合物的热降解行为进行了研究,EMFAPP能够促进成炭,EP/EMFAPP(8 wt%)在700℃残炭率达16.2%,但其低温稳定性有所下降.此外,利用热失重-红外联用对EMFAPP/EP的热降解行为进行了研究,探讨相关阻燃机理.     

Kinetic studies of the decomposition of flame retardant containing high-impact polystyrene

The thermal decomposition of flame retardant free high-impact polystyrene (HIPS) and four HIPS samples containing brominated flame retardants has been studied using TGA at different heating rates between 2.5 and 10 K min⁻¹. Decabromodiphenyl ether (DPE) and decabromodibenzyl (DDB) were used as flame retardants, and two of the samples contained antimony trioxide (Sb₂O₃) synergist besides the brominated additives. The activation energies (E_A) and frequency factors (k₀) were calculated by the methods of Kissinger and Ozawa. A compensation effect was observed and used for the identification of changes in the degradation kinetics. In a third step, the kinetic model of the reaction was determined. Both Kissinger and Ozawa showed that the HIPS degraded with an E_A of 200 kJ mol⁻¹. The choice of the flame retardant had, however, little impact on the TGA plot. The addition of a flame retardant as well as the addition of Sb₂O₃ reduced the E_A. Fire retardant free HIPS degraded mainly by power-law kinetics, while the addition of a flame retardant caused the mechanism to change to a phase-boundary controlled mechanism after a weight loss of 80 wt%.     

Kinetics study of thermal decomposition of epoxy resins containing flame retardant components

Hyperbranched polyphosphate ester (HPPE) and phenolic melamine (PM) were blended in different ratios with a commercial epoxy resin to obtain a series of flame retardant resins. The thermal decomposition mechanism of their cured products in air was studied by thermogravimetric analysis and in situ Fourier-transform infrared spectroscopy. The degradation behaviours of epoxy resins containing various flame retardant components were found to be greatly changed. The incorporation of phosphorus and nitrogen compounds improved the thermal stability at elevated temperature. The kinetics of thermal decomposition was evaluated by Kissinger method, Flynn-Wall-Ozawa method and Horowitz-Metzger method. The results showed that the activation energy at lower degree of the degradation decreased by the incorporation of flame retardant components, while increased at higher degree of the degradation.     

Thermal Degradation and Flame Resistivity of Tetrabrominated Epoxy Resin

The thermal degradation mechanism of tetrabrominated epoxy resin was investigated in order to explain its flame retardant mechanism. From the results obtained it was concluded that the flame retardant mechanisms are 1) a lowering of temperature through degradation and 2) the formation of hydrogen bromide and its role in catalysis in the condensation reaction of the resin.

These mechanisms were investigated by the pyrolysis behavior of the resin by gas chromatography, thermal gravimetric analysis, and differential thermal analysis studies.     

高抗冲聚苯乙烯/蒙脱土复合材料的阻燃性研究

用经十六烷基三甲基溴化铵有机化改性的蒙脱土 (OMMT)与高抗冲聚苯乙烯 (HIPS)通过熔融插层法制备了HIPS OMMT复合材料 ,用X ray衍射技术对材料结构进行了表征 ,发现钠基蒙脱土 (Na+ MMT)和有机蒙脱土的层间距分别为 1 5 1nm和 2 18nm ,HIPS OMMT(5phr)复合材料中蒙脱土的层间距因聚合物大分子的插入扩大为 3 4 4nm ;而HIPS与Na+ MMT形成的复合材料的层间距与Na+ MMT的层间距相比却没有变化 ,表明未有机化处理土没有形成插层结构 .锥形量热仪的研究结果表明HIPS OMMT复合材料的热释放速率、质量损失速率以及生烟速率等燃烧特性参数均显著降低 ,具有较明显的阻燃性和抑烟性 ,而HIPS Na+ MMT非插层型复合材料只有在Na+ MMT很高填充量下 (>2 0phr)才有一定阻燃效果 .比较了铵盐对HIPS阻燃性的影响 ,结果表明铵盐自身的阻燃作用很小 ,主要是插层复合结构起阻燃作用 .     

新型磷系阻燃剂1,3,5-三(5,5-二甲基-1,3-二氧杂-2-氧代己内磷酰基- 2-氧)苯的合成及热分解动力学研究

以新戊二醇、三氯氧磷及1,3,5-三羟基苯等为原料, 经过两步反应合成新型磷系阻燃剂1,3,5-三(5,5-二甲基-1,3-二氧杂-2-氧代己内磷酰基-2-氧)苯, 采用元素分析、FT-IR、MS及1H NMR等技术确定了标题化合物的分子结构. 以TG-DTG为手段, 研究该新型磷系阻燃剂在氮气气氛中的热分解动力学; 利用Kissinger法、Flynn-Wall-Ozawa (FWO)法对其进行热分解动力学研究, 求出该阻燃剂的热分解动力学参数; 利用Coast-Redfern法研究该阻燃剂的热分解机理. 结果表明, Kissinger法所求得的表观活化能为171.72 kJ•mol－1, 指前因子ln A为37.57; Flynn-Wall-Ozawa法所求得的表观活化能为172.05 kJ•mol－1. 标题化合物的热分解动力学方程g(α)＝α1/4, 反应级数n＝1/4.     

Synthesis of a novel hybrid synergistic flame retardant and its application in PP/IFR

A novel inorganic-organic hybrid synergistic flame retardant was prepared by sol-gel reaction and characterized by NMR and FT-IR. It showed that the fire resistance of polypropylene/intumescent flame retardant (PP/IFR) composites could be improved with the combination of hybrid synergistic flame retardant. The char morphology and structure of PP composites were characterized by SEM and Raman spectra. The influence of the hybrid flame retardant on the thermal degradation process of PP composites was analyzed by FT-IR and the rheological behavior of the PP composites was also evaluated. The thermal stability of PP composites was characterized by TGA, weight loss difference and integral procedural decomposition temperature (IPDT). It indicated that the hybrid synergistic flame retardant had good synergistic effect with IFR.     

Synthesis, characterization, flame retardance and thermal properties of halogen-free expandable graphite/PMMA composites prepared from sol-gel method

In this work, silane was grafted on expandable graphite via a free-radical reaction. The modified expandable graphite has an -OEt functional group which reacts with TEOS and PMMA that was modified via a sol-gel reaction using a coupling agent that contains silicon. Synergism between silicon flame retardant and expandable graphite increased the flame retardance of the materials. Expandable graphite was functionalized using a coupling agent to increase the interactive force between the organic and inorganic phases. It enhanced the thermal stability of the composites. SEM was adopted to observe the morphology of the composites, and the behavior associated with expansion after the materials had been burned is elucidated. LOI, TGA and IPDT were employed to calculate the flame retardance and thermal stability. The results indicate that the composites are halogen-free flame retardant organic/inorganic composites. Two methods for elucidating the kinetics of thermal degradation were utilized to measure the activation energy when the composites degraded in the high-temperature atmosphere.     

超支化聚磷酸酯阻燃剂对尼龙6的成炭促进作用

以三氯氧磷和双酚A为原料制备了具有超支化结构的聚磷酸酯阻燃剂(HPPEA),通过红外(FTIR),核磁(1H-NMR,31P-NMR)及热重分析表征了产物的结构和热稳定性.将HPPEA与三聚氰胺聚磷酸盐(MPP)进行复配,通过熔融共混法制备阻燃尼龙6,通过氧指数法和垂直燃烧法测试了其阻燃性能,采用热重分析(TGA)研究...     

Thermal analysis and EPR study of copper species in mordenites prepared by conventional and microwave-assisted methods

The main work of this thesis is to study and discuss flame-retardant properties of the flexible polyurethane foam (FPUF) added with borax, expanded graphite (EG), and EG/Borax as flame retardant, respectively. The thermal behavior of samples has been using thermogravimetry (TG) and differential thermogravimetry in air. The activation energies for different stages of thermal degradation are obtained following the equation of Kissinger. The flammability parameters, including limiting oxygen index, rate of heat release, total heat release, yield of CO, yield of CO₂, and smoke production rate, were recorded simultaneously. The char structure was studied by SEM, and their thermal stability and evolved gaseous products were examined by TG analysis–Fourier transform infrared spectroscopy. By analyzing these data, it was concluded that most combustion parameters of FPUF were decreased by the treatment, especially for EG/Borax treatment, which indicated a synergistic effect of flame retardancy. Meanwhile, the probable flame retardation mechanism was proposed.