Characterization of 3D angle-interlock thermoplastic composites under high strain rate compression loadings

In the present work, dynamic compression response of polypropylene (PP) based composites reinforced with Kevlar/Basalt fabrics was investigated. Two homogeneous fabrics with Kevlar (K3D) and Basalt (B3D) yarns and one hybrid (H3D) fabric with a combination of Kevlar/Basalt yarns were produced. The architecture of the fabrics was three-dimensional angle-interlock (3D-A). Three different composite laminates were manufactured using vacuum-assisted compression molding technique. The high strain rate compression loading was applied using a Split-Hopkinson Pressure Bar (SHPB) set-up at a strain rate regime of 3633–5235/s. The results indicated that the dynamic compression properties of thermoplastic 3D-A composites are strain rate sensitive. In all the composites, the peak stress, toughness and modulus were increased with strain rate. However, the strain at peak stress of Basalt reinforced composites (B3D, H3D) decreased approximately by 25%, while for K3D specimens it increased approximately by 15%. The K3D composites had a higher strain rate as compared to the B3D and H3D composites. In the case of K3D composite, except strain at peak stress, remaining dynamic properties were lower than the B3D composite, however, hybridization increased these properties. The failure mechanisms of 3D-A composites were characterized through macroscopic and scanning electron microscopy (SEM).     

Pultruded Kenaf Fibre Reinforced Composites: Effect of Different Kenaf Fibre Yarn Tex

Manufacturing high performance composites from natural fibres is one of an ambitious goal currently being pursued by researchers across the globe. The ecological benefits of this material among many others are environmentally friendly and do not cause health problems. In terms of sustainability, the natural fibre is an appropriate alternative candidate to replace the synthetic and other types of reinforcement since it is a renewable resource. In order for natural fibre reinforced composite to become competitive, it has to accommodate the processing avenues of which has long being associated with its synthetic counterpart. Among those proven technology in manufacturing advanced engineering component is pultrusion. In this paper, an attempt has been made to produce pultrudedkenaf fibre reinforced unsaturated polyester composites via pultrusion. The properties of the pultrudedkenaf fibre reinforced composites with different kenaf yarn sizes are reported and compared. Pultruded composites made with smaller tex number i.e. tex 1400 shows better compression properties of as compared to larger tex number. Smaller tex number help to produce better wetting on fibre during production of composites, consequently help to increase its properties. Pultruded composites made with smaller tex number i.e. tex 1400 shows better compression properties of as compared to larger tex number. Smaller tex number help to produce better wetting on fibre during production of composites, consequently help to increase its properties.     

Dynamic-mechanical properties as a function of luffa fibre content and adhesion in a polyester composite

In this work, the characteristics of a vegetable fibre (luffa cylindrica) polyester composite are studied as a function of fibre surface treatment (with NaOH, Ca(OH)₂ and silane) and fibre content (30%, 40% and 50%). Composites were prepared through compression moulding and characterized with thermogravimetric and dynamic-mechanical analyses. Higher storage modulus was obtained with Ca(OH)₂ treated composites, reaching nearly 70% increase. Higher loss modulus (E”) was noted in for silane treated fibre (at 50%) and a high peak in damping factor was noted for Ca(OH)₂ treated fibre (at 50%). Cole-cole plot showed highest homogeneity for the Ca(OH)₂ treated composites. Electron microscopy revealed the fracture modes in static tested composites. The general properties obtained indicate that the composites can only be used for low loading applications.     

Effect of strain rate on the dynamic tensile behaviour of UHMWPE fibre laminates

Ultra-high molecular weight polyethylene (UHMWPE) fibre has great potential for strengthening structures against impact or blast loads. A quantitative characterization of the mechanical properties of UHMWPE fibres at varying strain rates is necessary to achieve reliable structural design. Quasi-static and high-speed tensile tests were performed to investigate the unidirectional tensile properties of UHMWPE fibre laminates over a wide range of strain rates from 0.0013 to 163.78 s⁻¹. Quasi-static tensile tests of UHMWPE fibre laminates were conducted at thicknesses ranging from 1.76 mm to 5.19 mm. Weibull analysis was conducted to investigate the scatter of the test data. The failure mechanism and modes of the UHMWPE fibre laminates observed during the test are discussed. The test results indicate that the mechanical properties of the UHMWPE fibre laminate are not sensitive to thickness, whereas the strength and the modulus of elasticity increase with strain rate. It is concluded that the distinct failure modes at low and high strain rates partially contribute to the tensile strength of the UHMWPE fibre laminates. A series of empirical formulae for the dynamic increase factor (DIF) of the material strength and modulus of elasticity are also derived for better representation of the effect of strain rate on the mechanical properties of UHMWPE fibre laminates.     

Mechanical and structural properties of native and alkali-treated bacterial cellulose produced by Gluconacetobacter xylinus strain ATCC 53524

Mechanical properties of hydrated bacterial cellulose have been tested as a function of fermentation time and following the alkali treatment required for sterilisation prior to biomedical applications. Bacterial cellulose behaves as a viscoelastic material, with brittle failure reached at approximately 20% strain and 1.5 MPa stress under uniaxial tension. Treatment with 0.1 M NaOH resulted in minimal effects on the mechanical properties of bacterial cellulose. Fermentation time had a large effect on both bacterial numbers and cellulose yield but only minor effects on mechanical properties, showing that the fermentation system is a robust method for producing cellulose with predictable materials properties. The failure zone in uniaxial tension was shown to be associated with large-scale fibre alignment, consistent with this being the major determinant of mechanical properties. Under uniaxial tension, elastic moduli and failure stresses are an order of magnitude lower than those obtained under biaxial tension, consistent with the fibre alignment mechanism which is not available under biaxial tension.     

Compressive-tensile fatigue behavior of cords/rubber composites

Cord/rubber composites are used to build complex structures which may be submitted to cyclic loads, sometimes leading to critical fatigue failure. The focus of this study is to investigate the cyclic compressive/tensile strain behavior of polyester, polyamide and hybrid polyaramid/polyamide cords. For that, the cords were embedded in rubber belts to be used in a specially designed rotating pulley equipment that allows monitoring and controlling of tensile force, frequency and strain level. All fatigue tests were performed using stress-control mode, and tensile residual strength of the cords was measured as a function of material type, number of cycles and compressive/tensile strain level. The results show that compressive and tensile cyclic strains decrease residual properties. Hybrid cords showed higher residual strength than polyester and polyamide cords when subject to high compressive strain or high number of cycles. Moreover, morphological evaluation indicated failure to be associated with microbuckling and extensive fibrillation.     

Synthesis and characterization of the physical, chemical and mechanical properties of isocyanate-crosslinked vanadia aerogels

A strong lightweight material (X-VOx) was formulated by nanocasting a conformal 4 nm thin layer of an isocyanate-derived polymer on the entangled worm-like skeletal framework of typical vanadia aerogels. The mechanical properties were characterized under both quasi-static loading conditions (dynamic mechanical analysis, compression and flexural bending testing) as well as high strain rate loading conditions using a split Hopkinson pressure bar (SHPB). The effects of mass density, moisture concentration and low temperature on the mechanical properties were determined and evaluated. Digital image correlation was used to measure the surface strains through analysis of images acquired by ultra-high speed photography, indicating nearly uniform compression at all stages of deformation during compression. The energy absorption of X-VOx was plotted as a function of the density, strain rate and temperature, and compared with that of plastic foams. X-VOx remains ductile even at ?180 °C, a characteristic not found in most materials. This unusual ductility is derived from interlocking and sintering-like fusion of nanoworms during compression. X-VOx emerges as an ideal material for force protection under impact.     

Influence of hybridization on in-plane shear properties of 2D & 3D thermoplastic composites reinforced with Kevlar/basalt fabrics

This paper investigates the characterization of in-plane shear properties of thermoplastic composites reinforced with Kevlar/basalt fabrics. Different fabrics had architectures of two dimensional plain woven (2D-P) and three dimensional angle-interlock (3D-A). Intralayer hybridization was performed during the weaving of the fabrics with the combination of Kevlar and basalt yarns. Five 2D-P and three 3D-A composite laminates were manufactured with polypropylene (PP) as a matrix, using compression molding. Iosipescu shear tests were carried out to evaluate the in-plane shear properties. The experimental results revealed that the shear properties including shear modulus, shear strength and shear failure strain of homogeneous composites were improved by 6.5–14.9%, 4.3–19.7%, and 3.2–46.7%, respectively. Similarly, change in the fabric architecture from 2D-P to 3D-A also enhanced the shear strength and shear failure strain by 32.0–41.6% and 7.2–22.5%, respectively. Intralayer hybrid composites had better in-plane shear properties than the interlayer hybrid composites. The fracture morphologies of the specimens were examined by scanning electron microscopy (SEM).     

Mechanical properties of hybrid glass/sugar palm fibre reinforced unsaturated polyester composites

A research has been carried out to investigate the mechanical properties of composites made by hybridizing sugar palm fibre (Arenga pinnata) with glass fibre into an unsaturated polyester matrix. Hybrid composites of glass/sugar palm fibre were fabricated in different weight ratios of strand mat glass fibres: sugar palm fibres 4:0, 4:1, 4:2, 4:3, 4:4, and 0:4. The hybrid effects of glass and sugar palm fibre on tensile, flexural and impact properties of the composites were evaluated according to ASTM D5083, ASTM D790 and ASTM D256 respectively. Results have been established that properties of hybrid glass/sugar palm composites such as tensile strength, tensile modulus, elongation at break, toughness, flexural strength, flexural modulus and impact strength are a function of fibre content. The failure mechanism and the adhesion between fibres/matrix were studied by observing the scanning electron micrographs of impact fracture samples. In general, the incorporation of both fibres into unsaturated polyester matrix shows a regular trend of increase in the mechanical properties.     

Tight-binding molecular dynamics study of the role of defects on carbon nanotube moduli and failure

We performed tight-binding molecular dynamics on single-walled carbon nanotubes with and without a variety of defects to study their effect on the nanotube modulus and failure through bond rupture. For a pristine (5,5) nanotube, Young's modulus was calculated to be approximately 1.1 TPa, and brittle rupture occurred at a strain of 17% under quasistatic loading. The predicted modulus is consistent with values from experimentally derived thermal vibration and pull test measurements. The defects studied consist of moving or removing one or two carbon atoms, and correspond to a 1.4% defect density. The occurrence of a Stone-Wales defect does not significantly affect Young's modulus, but failure occurs at 15% strain. The occurrence of a pair of separated vacancy defects lowers Young's modulus by approximately 160 GPa and the critical or rupture strain to 13%. These defects apparently act independently, since one of these defects alone was independently determined to lower Young's modulus by approximately 90 GPa, also with a critical strain of 13%. When the pair of vacancy defects adjacent, however, Young's modulus is lowered by only approximately 100 GPa, but with a lower critical strain of 11%. In all cases, there is noticeable strain softening, for instance, leading to an approximately 250 GPa drop in the apparent secant modulus at 10% strain. When a chiral (10,5) nanotube with a vacancy defect was subjected to tensile strain, failure occurred through a continuous spiral-tearing mechanism that maintained a high level of stress (2.5 GPa) even as the nanotube unraveled. Since the statistical likelihood of defects occurring near each other increases with nanotube length, these studies may have important implications for interpreting the experimental distribution of moduli and critical strains.     

Mechanical characterization of 3D angle-interlock Kevlar/basalt reinforced polypropylene composites

The present work reported the mechanical characterization of novel polypropylene (PP) composites reinforced with three-dimensional angle-interlock (3D-A) Kevlar/basalt fabrics. Two homogeneous fabrics with Kevlar (K3D) and basalt yarns (B3D), and a hybrid fabric (H3D) with a combination of both Kevlar and basalt yarns were produced. Three types of two layer 3D-A composites were manufactured using vacuum-assisted compression molding method. Static tensile and in-plane compression tests were carried out on the manufactured composites. The mechanical behavior of the three 3D-A composites was compared in terms of stress-strain response, elastic modulus, strength and failure strain. Influence of hybridization on the mechanical behavior of the 3D-A composites was also studied. Significant improvement in the tensile behavior of 3D-A homogeneous composites was observed due to hybridization. Meanwhile, there was no considerable improvement in in-plane compression behavior. The damage patterns for in-plane compression loading were examined through scanning electron microscopy (SEM) to explore the possible damage patterns such as matrix cracking, fiber failure, delamination and deformation. Numerical simulations were carried out using ABAQUS/Standard, by implementing a user-defined material subroutine (VUMAT) based on the Chang-Chang linear orthotropic damage model. Good agreement between experimental and numerical simulations was achieved in terms of damage patterns.     

Influence of water content on failure of phenolic composites in fire

This paper evaluates the structural performance of flame resistant phenolic matrix composites exposed to fire. Experimental fire tests were performed on a glass-phenolic composite under combined static loading and one-sided radiant heating. The reduction to the tension and compression failure strengths of the phenolic composite was measured in these tests for heat flux conditions ranging from 10 kW/m² (∼225 °C) to 75 kW/m² (∼700 °C). It was discovered that the failure strengths of the phenolic composite decreased rapidly in the event of fire, particularly under compressive loading when failure occurred more rapidly than under tensile loading. The phenolic composite, despite having high flame resistance, loses strength more rapidly and fails sooner than a more flammable vinyl ester composite. The study shows that greater flammability resistance does not necessarily result in better structural performance in fire. The poor structural performance of the phenolic composite was due to explosive delamination damage and cracking caused by vaporisation of water in the matrix phase. It is shown that removing water from phenolic composites by natural or artificial ageing reduces the incidence of delamination cracking and thereby improves the materials' structural performance in fire. It is concluded that phenolic composites do not provide good structural performance in fire, even though they have low flame and smoke properties. However, reducing the water content in the matrix phase below about 10% can greatly improve the structural performance of phenolic composites during fire.     

Elastic and viscoelastic properties of sugarcane bagasse-filled poly(vinyl chloride) composites

Elastic and viscoelastic properties of sugarcane bagasse-filled poly(vinyl chloride) were determined by means of three-point bending flexural tests and dynamic mechanical and thermal analysis. The elastic modulus, storage modulus, loss modulus, and damping parameter of the composites at fibre contents of 10, 20, 30, and 40% in mass were determined, as well as those of the unfilled matrix. There was a correlation between the elastic modulus and storage modulus of the composites. Moreover, the elastic and viscoelastic properties of the composites were highly influenced by fibre content.     

The effect of water immersion and fibre content on properties of corn husk fibres reinforced thermoset polyester composite

This work presents an experimental investigation into the effect of cornhusk fibre (CHF) content upon the mechanical properties, water absorption behaviour, and swellability of CHF/polyester (PE) composites used in water environments. The CHF/PE was prepared at different volume fractions using hot compression (~175 °C). To investigate the rate of water absorption and swellability behaviours, composites were immersed in water for varying durations. The mechanical properties of composites (i.e. tensile, bending and compression strengths) immersed in water were carefully evaluated. The results indicate that the composites with an increased CHF content and a longer immersion time are prone to lower mechanical properties. The large amount of water absorbed by the composite reduces the bonding interface between CHF and PE, which is responsible for the damage. Moreover, the amount of water absorbed and the swellability increase with a corresponding increase in the CHF content. The lowest water absorption (2.39%) was detected in 20% CHF and 80% PE composite immersed for 6 days. The findings gathered in this research endorse CHF/polyester thermoset composites as a viable alternative for construction applications.     

Extreme hardening of PDMS thin films due to high compressive strain and confined thickness

Polymers confined to small dimensions and that undergo high strains can show remarkable nonlinear mechanics, which must be understood to accurately predict the functioning of nanoscale polymer devices. In this paper we describe the determination of the mechanical properties of ultrathin polydimethylsiloxane (PDMS) films undergoing large strains, using atomic force microscope (AFM) indentation with a spherical tip. The PDMS was molded into extremely thin films of variable thickness and adhered to a hard substrate. We found that for films below 1 μm in thickness the Young's modulus increased with decreasing sample thickness with a power law exponent of 1.35. Furthermore, as the soft PDMS film was indented, significant strain hardening was observed as the indentation depth approached 45% of the sample thickness. To properly quantify the nonlinear mechanical measurements, we utilized a pointwise Hertzian model which assumes only piecewise linearity on the part of the probed material. This analysis revealed three regions within the material. A linear region with a constant Young's modulus was seen for compression up to 45% strain. At strains higher than 45%, a marked increase in Young's modulus was measured. The onset of strain induced stiffening is well modeled by finite element modeling and occurs as stress contours expanding from the probe and the substrate overlap. A third region of mechanical variation occurred at small indentations of less than 10 nm. The pointwise Young's modulus at small indentations was several orders of magnitude higher than that in the linear elasticity region; we studied and ruled out causes responsible for this phenomenon. In total, these effects can cause thin elastomer films to become extremely stiff such that the measured Young's modulus is over a 100-fold higher than the bulk PDMS. Therefore, the mechanics of a polymer can be changed by adjusting the geometry of a material, in addition to changing the material itself. In addition to understanding the mechanics of thin polymer films, this work provides an excellent test of experimental techniques to measure the mechanics of other nonlinear and heterogeneous materials such as biological cells.     

Why do we observe significant differences between measured and ‘back-calculated’ properties of natural fibres?

The drive towards sustainability, even in materials technologies, has fuelled an increasing interest in bio-based composites. Cellulosic fibres, such as flax and jute, are being considered as alternatives to technical synthetic fibres, such as glass, as reinforcements in fibre reinforced polymer composites for a wide range of applications. A critical bottleneck in the advancement of plant fibre composites (PFRPs) is our current inability to predict PFRP properties from data on fibre properties. This is highly desirable in the cost- and time-effective development and design of optimised PFRP materials with reliable behaviour. This study, alongside limited other studies in literature, have found that the experimentally determined (through single fibre tests) fibre properties are significantly different from the predicted (‘back-calculated’ using the popular rule-of-mixtures) fibre properties for plant fibres. In this note, we explore potential sources of the observed discrepancy and identify the more likely origins relating to both measurement and errors in predictions based on the rule-of-mixtures. The explored content in this discussion facilitates the design of a future investigation to (1) identify the sensitivity of the discrepancy between measured and predicted fibre properties to the various potential origins, (2) form a unified hypothesis on the observed phenomenon, and (3) determine whether the rule-of-mixtures model (in specific cases) can be improved and may be able to predict properties precisely.     

Compression set of thermoplastic polyurethane under different thermal-mechanical-moisture conditions

Elastomeric materials are used in the manufacture of structural dampeners due to their high damping coefficient and ease of production. However, elastomers, and in particular thermoplastic polyurethanes (TPU), are susceptible to degradation from environmental conditions. Samples of TPU were investigated, in terms of their mechanical properties, under the influence of four factors; time (up to 10 weeks thermal exposure), temperature (20-80 °C), strain (10% and 25%) and moisture (pre-soak/testing in water). Compression, hardness and compression set tests were used to determine the major contributors to the degradation process. It was found that pure thermal loading at 70 °C for 10 weeks did not result in any changes in material properties, other than an initial drying phase causing an increase in hardness of 2-3 Shore D. The compression set values were found to be heavily dependent on the test temperature, with a significant increase in compression set being seen between 70 and 80 °C. The presence of water (introduced by testing in water) acted as a plasticiser and resulted in a larger amount of compression set, than testing in the absence of water. The level of compression set was shown to be insensitive to the strain level. Overall, it was found, for the conditions tested, that temperature was the major driving force behind the compression set of the TPU material.     

Biodegradation of sequentially surface treated lignocellulose reinforced polylactic acid composites: Carbon dioxide evolution and morphology

Maple fibres were treated with a variety of sequential treatments, namely sodium hydroxide (NaOH), NaOH followed by acetylation, or NaOH followed by silanation. These fibres were incorporated into a polylactic acid (PLA) composite and the biodegradation effects were investigated. After 124 days, all composites had exceeded 90% biodegradation with most close to 100%. The PLA composite with the NaOH-treated fibres had the quickest onset of degradation (4.9 days) and highest peak rate of degradation (1.77% biodegradation/day) of all composites studied. Neat PLA had a similarly high peak rate of degradation at 1.85% biodegradation/day, but had a later onset of 11 days. Gel permeation chromatography (GPC) analysis showed the earlier onset of degradation of the composites was caused by increased hydrolysis during composite fabrication as well as composting. GPC showed the formation of up to three molecular weight bands in the PLA during composting which were hypothesised to be occurring by surface hydrolysis, bulk hydrolysis and hydrolysis at the fibre interface. Analysing the remaining composite revealed the NaOH treatment not only caused an increased rate of degradation in the PLA through increase fibre porosity, but also caused an increased rate of degradation in the fibre from the lack of surface waxes and hemicellulose. Similar, yet slower, behaviours were also seen in the NaOH followed by acetylation and NaOH followed by silane treated composites with all composites degrading more rapidly than the neat PLA and neat maple fibre samples.     

Improving breakdown strength and energy storage efficiency of poly(vinylidene fluoride-co-chlorotrifluoroethylene) and polyurea blend films by double layer structure design

All-organic composites are widely used in energy storage application due to the high breakdown strength performance, but the improvement of energy storage was limited by the relatively low dielectric constant. Therefore, to satisfy the high demands of dielectric materials, energy storage properties of polymer composites should be further enhanced. In this article, poly(vinylidene fluoride-co-chlorotrifluoroethylene) (P(VDF-CTFE)) and polyurea (PUA), which are known as high dielectric ferroelectric material and linearly high energy storage efficiency material respectively, are composited through double layer (DL) casting method for the first time. The properties of DL structured composite film is contrasted with solution blending structure especially in energy storage efficiency, and the results demonstrate that DL structure design can make great use of advantages of two materials and also can avoid the influence of phase separation between P(VDF-CTFE) and PUA efficiently. Moreover, high breakdown strength (6180 kV/cm) and high energy storage efficiency (77%) of DL composites can be realized simultaneously by incorporating PUA as an insulating layer, and the mechanism is discussed in detail. This work provides an effective route to improve the energy storage properties of polymer dielectric materials and shows great application potential.     

IFSS, TG, FT-IR spectra of impregnated sugar palm (Arenga pinnata) fibres and mechanical properties of their composites

This study aimed to investigate the effect of resin impregnation on the interfacial shear strength (IFSS), thermogravimetric (TG) and fourier transform infrared (FT-IR) of sugar palm (Arenga pinnata) fibres. In addition, the effect of resin impregnation on the mechanical properties of sugar palm fibre reinforced unsaturated polyester (UP) composites was also studied. The fibres were impregnated with UP via vacuum resin impregnation process at a pressure of 600 mmHg for 5 min. Composites of 10, 20, 30, 40 and 50 % fibre loadings were fabricated and tested for tensile and flexural properties. It was observed that the impregnation process caused the fibres to be enclosed by UP resin and this gave a strong influence to the increase of its interfacial bonding by the increase of its IFSS from single fibre pull-out test. It was also observed with TG and FT-IR spectra that the impregnated fibre had lower moisture uptake than the control and there was no significant increase in thermal stability of the impregnated fibre. The sequence of fibre decomposition started from the evaporation of moisture, hemicelluloses, cellulose, lignin and finally ash content and the presence of these components were proven by FT-IR spectra. For the composite specimens, due to the high interfacial bonding of the impregnated fibre and the matrix, the impregnated composites showed consistently higher tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus and toughness than the control samples. It was also observed that 30 % fibre loading gave optimum properties.