介孔磷酸铌一锅法高效催化木糖制备糠醛

木糖转化到糠醛一般包括两步: 首先在酶、碱或路易斯(L)酸的催化作用下异构化木糖到木酮糖, 接下来木酮糖在酸的作用下脱水得到糠醛. 针对木糖水相脱水一步制备糠醛, 利用十六烷基三甲基溴化铵(CTAB)为模板剂, 借助软模板合作策略制备了一种抗水的新型固体酸催化剂, 介孔磷酸铌, 并利用X射线衍射(XRD)、N₂吸脱附、透射电镜(TEM)、氨气程序升温脱附(NH₃-TPD)和吡啶吸附傅里叶变换红外(Py-FTIR)光谱对材料的结构和酸性质进行了表征. 研究发现介孔磷酸铌不仅具有很高的比表面积(>200 m²·g^-1), 比较窄的孔径分布(3.5nm), 同时还具有很强的L酸性和布朗斯特(B)酸性. 通过L酸催化的木糖异构化为木酮糖/来苏糖和B酸催化的木酮糖/来苏糖进一步脱水得到糠醛, 实现了一步由木糖到糠醛的高效转化. 为了优化反应条件, 考察了水溶液中反应温度、投料质量比及反应时间对木糖转化率和糠醛收率的影响, 在最佳的反应条件下, 木糖的转化率为96.5%, 糠醛的收率达49.8%. 进一步地, 为了提高收率且易于分离, 利用4-甲基-2-戊酮(MIBK)/NaCl水溶液(体积比为7:3)作为反应混合溶剂, 使糠醛收率提高到68.4%.     

组合催化剂WO3+Raney Ni上高效转化菊芋秸秆制乙二醇

采用商业WO₃和Raney Ni为组合催化剂, 以菊芋秸秆为反应原料制备了乙二醇. 菊芋秸秆中含纤维素51.6 wt%、半纤维素10.3 wt%、木质素17.2 wt%、灰分1.7 wt%和水溶性物质19.2 wt%. 木质素对纤维素和半纤维素的转化影响较小, 而水溶性物质的存在抑制了乙二醇的生成, 因此由未经过预处理的菊芋秸秆得到的乙二醇收率只有29.9%. 而经简单的热水预处理可除掉其中的大部分水溶物, 因而乙二醇收率提高到37.6%. 此外, 组合催化剂在经过热水预处理的菊芋秸秆的转化中表现出了更好的循环使用性能. 同时考察了反应温度和时间对菊芋秸秆转化的影响.     

Ni-intAlx催化剂的化学合成及萘选择加氢性能

非（类）金属掺杂金属形成金属间隙或金属间化合物是一种设计高效、高选择性催化剂的重要手段.我们以萘基锂为强还原剂,NiCl₂与AlCl₃为原料,在室温下化学合成了Ni-^intAl_x纳米催化剂,并采用pXRD、N₂物理吸附、XPS、TEM、H₂-TPR、H₂-TPD等手段对催化剂进行表征.以萘选择加氢为探针反应,结果显示Ni-^intAl_x催化剂对萘选择加氢制四氢萘具有高活性及单一选择性.其中Ni-^intAl₁催化剂具有比Ni样品更纯的FCC晶型,比Ni-^intAl_1/3更适宜的铝掺杂量,及比Ni-^intAl₃更适宜的活性组分含量.镍铝之间的电子效应在一定程度上可调变中间产物四氢萘的吸附性能,避免过度加氢,在优化条件下萘转化率和四氢萘选择性分别达97%和98%,铝可用作第二金属掺杂以提高金属位点的活性和对中间产物的选择性.     

金属卤化物促进糖类催化转化制备5-羟甲基糠醛

研究了碱金属卤化物对AlCl₃催化葡萄糖转化制备5-羟甲基糠醛（HMF）的促进作用. 结果表明,NaF对反应有显著抑制作用,而NaI和NaBr对反应有显著促进作用,而且NaI比NaBr的促进效果更明显. 在N,N-二甲基乙酰胺（DMAC）中,以NaI为添加剂,130 ℃反应15 min,AlCl₃催化葡萄糖转化制备HMF,葡萄糖转化率由71%提高到86%,HMF收率由36%提高到62%. AlCl₃-NaI-DMAC体系也可用于果糖、甘露糖等单糖,蔗糖、麦芽糖、纤维二糖等二糖,以及菊粉等多糖的转化. 以蔗糖为原料,HMF收率可达63%.     

镍基催化剂：制备及水相催化糠醛加氢脱氧反应性能

以SiO₂-Al₂O₃、γ-Al₂O₃为载体采用浸渍法制备了不同负载量的镍基催化剂,以XRD、H₂-TPR、NH₃-TPD与低温N₂吸附等技术对催化剂特性进行了表征,并进行了水相催化糠醛加氢脱氧实验研究以制备以C₅为主要成分的生物汽油。重点考察了催化剂的镍负载量、载体种类及反应温度对糠醛转化率、目标产物C₅选择性的影响,并对催化剂的重复利用性能和糠醛水相加氢脱氧反应机理进行了探讨。结果表明,Ni/SiO₂-Al₂O₃催化性能明显优于Ni/γ-Al₂O₃。在140 ℃、氢冷压3.0 MPa的优化反应条件下,14wt% Ni/SiO₂-Al₂O₃催化糠醛反应的转化率为63%,C₅选择性高达93%。升高反应温度可以提高糠醛的转化率,但反应产物的选择性降低。催化剂在第3次重复使用时糠醛的转化率明显降低,催化剂表面有明显的残留有机聚合物和积碳,达到25wt%左右。     

Ag/ZrO2催化剂上的1,2-丙二醇选择性气相氧化反应

采用浸渍法制备了一系列Ag/ZrO₂催化剂, 考察了Ag/ZrO₂催化剂对1,2-丙二醇选择性氧化合成丙酮醛反应的催化性能. 实验结果表明: 在原料气配比为V(N₂)∶V(O₂)＝300∶19, n(O₂)/n(alcohol)＝1.2, 反应物液时空速为3.2 g/(g•h), 反应温度为673 K时, 1,2-丙二醇选择性氧化合成丙酮醛反应的转化率为95.7%, 选择性为55.3%, 高于传统电解银催化剂. UV-Vis DRS和XPS的研究结果表明: 在Ag/ZrO₂催化剂上存在大量的Ag^＋和Ag_n^δ＋有利于促进催化活性的提高.     

酸性AlCl3-BMIC离子液体中的铝阳极溶解

采用线性扫描伏安法研究了Lewis 酸性AlCl₃-BMIC (BMIC: 1-butyl-3-methylimidazolium chloride)离子液体中铝电极的溶解. 铝电极在阳极极化时出现了钝化现象, 钝化是由于在铝电极表面形成了固体AlCl₃钝化膜造成的. 铝的电化学溶解过程可以依次分为三个区: 电化学控制区、过渡区和钝化区. 在电化学控制区, 铝的电化学溶解速率随着电位的正移而逐渐增加; 在过渡区, 由于电极表面AlCl₄^-和Al₂Cl₇^-浓度发生改变而析出固体AlCl₃使得铝电化学溶解速率随着电位的正移而逐渐减小; 当钝化膜形成之后, 铝的电化学溶解速率不再随着电位的正移而发生改变, 铝溶解进入钝化区. 增加搅拌、升高温度、降低离子液体AlCl₃摩尔分数都可以增加铝溶解阳极极限电流密度.     

合成气制液化石油气复合催化剂的性能

 将甲醇合成催化剂与负载 Pd 的分子筛颗粒混合制得复合催化剂, 在连续固定床反应器上考察了该催化剂对合成气一步法制液化石油气 (LPG) 的性能. 采用 N₂ 吸附-脱附、_NH3 程序升温脱附和程序升温氧化对催化剂进行了表征. 结果表明, 分子筛孔径对 LPG 选择性影响显著, 当采用孔径为 0.74 nm × 0.74 nm 的 Y 型分子筛时 LPG 选择性最高. 在 300 ^oC, 2.1 MPa 和空速 1 500 h^-1 条件下, 含有 Y 型分子筛的复合催化剂上 CO 转化率达 80.2%, LPG 占烃类产物的 73.8%. 在一步法合成 LPG 反应中, 催化剂表面积炭是导致 CO 转化率和 LPG 选择性下降的主要原因.     

Ag/ZrO2催化剂上的1,2-丙二醇选择性气相氧化反应

采用浸渍法制备了一系列Ag/ZrO₂催化剂, 考察了Ag/ZrO₂催化剂对1,2-丙二醇选择性氧化合成丙酮醛反应的催化性能. 实验结果表明: 在原料气配比为V(N₂)∶V(O₂)＝300∶19, n(O₂)/n(alcohol)＝1.2, 反应物液时空速为3.2 g/(g•h), 反应温度为673 K时, 1,2-丙二醇选择性氧化合成丙酮醛反应的转化率为95.7%, 选择性为55.3%, 高于传统电解银催化剂. UV-Vis DRS和XPS的研究结果表明: 在Ag/ZrO₂催化剂上存在大量的Ag^＋和Ag_n^δ＋有利于促进催化活性的提高.     

（TEAH）nH3-nPW12O40催化苯甲醇选择氧化及其反应机理

以Keggin结构的磷钨酸和三乙胺（TEA）为原料,通过简单的酸碱反应合成了磷钨酸的TEA盐.并以它们为催化剂,考察了以H₂O₂为氧化剂、以水为溶剂的体系中苯甲醇选择氧化制备苯甲醛的反应性能.结果表明,（TEAH）_nH_3-nPW₁₂O₄₀（n=1,2,3）系列催化剂对苯甲醇的选择氧化反应有很高的活性和选择性,且可被分离和循环使用.在适宜的反应条件下,最佳催化剂（TEAH）H₂PW₁₂O₄₀上,苯甲醇的转化率可达99.6%,苯甲醛的选择性为100%.还采用IR,³¹PNMR谱和元素分析技术,对催化剂和反应过程中催化剂物种的转化和分布进行了考察,进而导出了反应机理.在这个水--油两相反应中,（PW₁₂O₄₀）^3-首先在H₂O₂的作用下,氧化降解为溶于水的小分子过氧物种（PO₄（WO（O₂）₂）₄）^3-和自由W物种.（PO₄（WO（O₂）₂）₄）^3-是真正的活性物种,可将部份溶于水层的苯甲醇氧化为苯甲醛,自身转变为失去活性氧的反应后物种（SAR）.而SAR又可与自由W物种一起聚合为前驱体状态的（PW₁₂O₄₀）^3-,完成催化循环.     

Effect of sulfuric and phosphoric acid pretreatments on enzymatic hydrolysis of corn stover

The pretreatment of corn stover with H₂SO₄ and H₃PO₄ was investigated. Pretreatments were carried out from 30 to 120 min in a batch reactor at 121°C, with acid concentrations ranging from 0 to 2% (w/v) at a solid concentration of 5% (w/v). Pretreated corn stover was washed with distilled water until the filtrate was adjusted to pH 7.0, followed by surfactant swelling of the cellulosic fraction in a 0–10% (w/v) solution of Tween-80 at room temperature for 12 h. The dilute acid treatment proved to be a very effective method in terms of hemicellulose recovery and cellulose digetibility. Hemicellulose recovery was 62–90%, and enzymatic digestibility of the cellulose that remained in the solid was >80% with 2% (w/v) acid. In all cases studied, the performance of H₂SO₄ pretreatment (hemicellulose recovery and cellulose digestibility) was significantly better than obtained with H₃PO₄. Enzymatic hydrolysis was more effective using surfactant than without it, producing 10–20% more sugar. Furthermore, digestibility was investigated as a function of hemicellulose removal. It was found that digestibility was more directly related to hemicellulose removal than to delignification.     

Chemical pretreatments of corn stover for enhancing enzymatic digestibility

Corn stover, the most abundant agricultural residue in Hungary, is a potential raw material for the production of fuel ethanol as a result of its high content of carbohydrates, but a pretreatment is required for its efficient hydrolysis. In this article, we describe the results using various chemicals such as dilute H₂SO₄, HCl, and NaOH separately as well as consecutively under relative mild conditions (120°C, 1h). Pretreatment with 5% H₂SO₄ or 5% HCl solubilized 85% of the hemicellulose fraction, but the enzymatic conversion of pretreated materials increased only two times compared to the untreated corn stover. Applying acidic pretreatment following a 1-d soaking in base achieved enzymatic conversion that was nearly the theoretical maximum (95.7%). Pretreatment with 10% NaOH decreased the lignin fraction >95%, increased the enzymatic conversion more than four times, and gave a 79.4% enzymatic conversion. However, by increasing the reaction time, the enzymatic degradability could also be increased significantly, using a less concentrated base. When the time of pretreatment was increased three times (0.5% NaOH at 120°C), the amount of total released sugars was 47.9 g from 100 g (dry matter) of untreated corn stover.     

Optimization of steam pretreatment of corn stover to enhance enzymatic digestibility

Among the available agricultural byproducts, corn stover, with its yearly production of 10 million t (dry basis), is the most abundant promising raw material for fuel ethanol production in Hungary. In the United States, more than 216 million to fcorn stover is produced annually, of which a portion also could possibly be collected for conversion to ethanol. However, a network of lignin and hemicellulose protects cellulose, which is the major source of fermentable sugars in corn stover (approx 40% of the dry matter [DM]). Steam pretreatment removes the major part of the hemicellulose from the solid material and makes the cellulose more susceptible to enzymatic digestion. We studied 12 different combinations of reaction temperature, time, and pH during steam pretreatment. The best conditions (200°C, 5 min, 2% H₂SO₄) increased the enzymatic conversion (from cellulose to glucose) of corn stover more then four times, compared to untreated material. However, steam pretreatment at 190°C for 5 min with 2% sulfuric acid resulted in the highest overall yield of sugars, 56.1 g from 100 g of untreated material (DM), corresponding to 73% of the theoretical. The liquor following steam explosion was fermented using Saccharomyces cerevisiae to investigate the inhibitory effect of the pretreatment. The achieved ethanol yield was slightly higher than that obtained with a reference sugar solution. This demonstrates that baker's yeast could adapt to the pretreated liquor and ferment the glucose to ethanol efficiently.     

The Promotion Effect of NaCl on the Conversion of Xylose to Furfural†

Summary of main observation and conclusion In this work,the promotion effect of NaCl on the conversion of xylose to furfural in H2O was studied.it was found that xylose conversion and furfural yield increased with NaCl concentration.NaCl decreased the pH of the solution providing H+ for the acid catalytic dehydration of xylose.The formation of oligomers was determined by GPC and ESI-MS in the initial stage of reaction,especially at low temperature.Excess NaCl promoted the formation of humins in the late stage of the reaction.NaCl could also change the decomposition route of formic acid.Meanwhile,NaCl had the ability of phase separation.Combining these effects with organic solvent during the reaction could inhibit the formation of humins and increase the yield of furfural.In NaCl-H2O-THF biphasic system without other catalyst,the optimal furfural yield of 76.7% and selectivity of 77.6% were achieved at 463 K in 2 h.     

Production of 5-Hydroxymethylfurfural and Furfural from Lignocellulosic Biomass in Water-Tetrahydrofuran Media with Sodium Bisulfate

5-Hydroxymethylfurfural (HMF) and furfural (FF), two bio-based platform chemicals, were produced from various raw lignocellulosic materials (corncob, corn stover, wheat straw, rice straw and sugarcane bagasse) in a water-tetrahydrofuran media by using NaHSO₄ as catalyst. The in fluences of reaction temperature (160-200 oC), reaction time (30-120 min), solvent volume ratio, feedstock concentration (2.4wt%-11.1wt%) and catalyst dosage were studied. The highest HMF and FF yields obtained from corncob were 47mol% and 56mol% under condition of 190 oC, 90 min, 10/1 of THF/H₂O. Besides, the lignin in the raw biomass wasalso depolymerized into organosolv lignin.     

Reaction kinetics of stover liquefaction in recycled stover polyol

The purpose of this research was to study the kinetics of liquefaction of crop residues. The liquefaction of corn stover in the presence of ethylene glycol and ethylene carbonate using sulfuric acid as a catalyst was studied. It was found that the liquefaction yield was a function of ratio of solvent to corn stover, temperature, residence time, and amount of catalyst. Liquefaction of corn stover was conducted over a range of conditions encompassing residence times of 0–2.5 h, temperatures of 150–170°C, sulfuric acid concentrations of 2–4% (w/w), and liquefaction reagent/corn stover ratio of 1–3. The liquefaction rate constants for individual sets of conditions were examined using a first-order reaction model. Rate constant increased with the increasing of liquefaction temperature, catalyst content, and liquefaction reagent/corn stover ratio. Reuse of liquefied biomass as liquefying agent was also evaluated. When using recycled liquefied biomass instead of fresh liquefaction reagent, the conversion is reduced. It appeared that 82% of liquefaction yield was achieved after two times of reuse.     

Pretreatment of corn stover using wet oxidation to enhance enzymatic digestibility

Corn stover is an abundant, promising raw material for fuel ethanol production. Although it has a high cellulose content, without pretreatment it resists enzymatic hydrolysis, like most lignocellulosic materials. Wet oxidation (water, oxygen, mild alkali or acid, elevated temperature and pressure) was investigated to enhance the enzymatic digestibility of corn stover. Six different combinations of reaction temperature, time, and pH were applied. The best conditions (60g/L of corn stover, 195°C, 15 min, 12 bar O₂, 2 g/L of Na₂CO₃) increased the enzymatic conversion of corn stover four times, compared to untreated material. Under these conditions 60% of hemicellulose and 30% of lignin were solubilized, whereas 90% of cellulose remained in the solid fraction. After 24-h hydrolysis at 50°C using 25 filter paper units (FPU)/g of dry matter (DM) biomass, the achieved conversion of cellulose to glucose was about 85%. Decreasing the hydrolysis temperature to 40°C increased hydrolysis time from 24 to 72 h. Decreasing the enzyme loading to 5 FPU/g of DM biomass slightly decreased the enzymatic conversion from 83.4 to 71%. Thus, enzyme loading can be reduced without significantly affecting the efficiency of hydrolysis, an important economical aspect.     

Dilute-sulfuric acid pretreatment of corn stover in pilot-scale reactor

Corn stover is a domestic feedstock that has potential to produce significant quantities of fuel ethanol and other bioenergy and biobased products. However, comprehensive yield and carbon mass balance information and validated kinetic models for dilute-sulfuric acid (H₂SO₄) pretreatment of corn stover have not been available. This has hindered the estimation of process economics and also limited the ability to perform technoeconomic modeling to guide research. To better characterize pretreatment and assess its kinetics, we pretreated corn stover in a continuous 1 t/d reactor. Corn stover was pretreated at 20% (w/w) solids concentration over a range of conditions encompassing residence times of 3–12 min, temperatures of 165–195°C, and H₂SO₄ concentrations of 0.5–1.4% (w/w). Xylan conversion yield and carbon mass balance data were collected at each run condition. Performance results were used to estimate kinetic model parameters assuming biphasic hemicellulose hydrolysis and a hydrolysis mechanism incorporating formation of intermediate xylo-oligomers. In addition, some of the pretreated solids were tested in a simultaneous saccharification and fermentation (SSF) process to measure the reactivity of their cellulose component to enzymatic digestion by cellulase enzymes. Monomeric xylose yields of 69–71% and total xylose yields (monomers and oligomers) of 70–77% were achieved with performance level depending on pretreatment severity. Cellulose conversion yields in SSF of 80–87% were obtained for some of the most digestible pretreated solids.     

Liquefaction of corn stover and preparation of polyester from the liquefied polyol

This research investigated a novel process to prepare polyester from corn stover through liquefaction and crosslinking processes. First, corn stover was liquefied in organic solvents (90 wt% ethylene glycol and 10 wt% ethylene carbonate) with catalysts at moderate temperature under atmospheric pressure. The effect of liquefaction temperature, biomass content, and type of catalyst, such H₂SO₄, HCl, H₃PO₄, and ZnCl₂, was evaluated. Higher liquefaction yield was achieved in 2 wt% sulfuric acid, 1/4 (w/w) stover to liquefying reagent ratio; 160°C temperature, in 2h. The liquefied corn stover was rich in polyols, which can be directly used as feedstock for making polymers without further separation or purification. Second, polyester was made from the liquefied corn stover by crosslinking with multifunctional carboxylic acids and/or cyclic acid anhydrides. The tensile strength of polyester is about 5 MPa and the elongation is around 35%. The polyester is stable in cold water and organic solvents and readily biodegradable as indicated by 82% weight loss when buried in damp soil for 10 mo. The results indicate that this novel polyester could be used for the biodegradable garden mulch film production.     

Synthesis of 5-hydroxymethylfurfural from glucose in a biphasic medium with AlCl<Subscript>3</Subscript> and boric acid as the catalyst

In combination with non-corrosive and low-toxic boric acid, AlCl₃ · 6H₂O was found to be effective for the synthesis of 5-hydroxymethylfurfural (5-HMF) from glucose. In this work, a 5-HMF yield of ≈ 60 % was obtained at 170°C for 40 min in a H₂O/THF biphasic solvent mixture. An addition of NaCl not only improved the partition coefficients but also inhibited by-product formation. THF was identified as an ideal extraction solvent in biphasic systems containing C4 solvents. However, low concentration of ZnCl₂, CoCl₂ · 6H₂O, MnCl₂ · 4H₂O, NiCl₂ · 6H₂O, FeCl₃ · 6H₂O were not suitable for the catalyst system, while ZrOCl₂ · 8H₂O, InCl₃ · 4H₂O showed high activity for the reaction. Boric acid increased the amount of Lewis acid sites in the reactive phase and enhanced the isomerization of glucose to fructose. A mechanism of the AlCl₃ · 6H₂O and boric acid catalyzed glucose dehydration reaction was proposed to proceed through the isomerization of glucose to fructose followed by the transformation of fructose to 5-HMF.