Experimental investigation of turbulence modulation in particle-laden coaxial jets by Phase Doppler Anemometry

The effect of solid particles on the flow characteristics of axisymmetric turbulent coaxial jets for two flow conditions was studied. Simultaneous measurements of size and velocity distributions of continuous and dispersed phases in a two-phase flow are presented using a Phase Doppler Anemometry (PDA) technique. Spherical glass particles with a particle diameter range from 102 to 212 μm were used in this two-phase flow, the experimental results indicate a significant influence of the solid particles and the Re on the flow characteristics. The data show that the gas phase has lower mean velocity in the near-injector region and a higher mean velocity at the developed region. Near the injector at low Reynolds number (Re = 2839) the presence of the particles dampens the gas-phase turbulence, while at higher Reynolds number (Re = 11 893) the gas-phase turbulence and the velocity fluctuation of particle-laden jets are increased. The particle velocity at higher Reynolds number (Re = 11 893) and is lower at lower Reynolds number (Re = 2839). The slip velocity between particles and gas phase existed over the flow domain was examined. More importantly, the present experiment results suggest that, consideration of the gas characteristic length scales is insufficient to predict gas-phase turbulence modulation in gas-particle flows.     

Reynolds number dependence of gas-phase turbulence in gas–particle flows

A downward flow of glass bead particles in a vertical pipe is investigated using a two-component LDV/PDPA for a range of Re (6400 < Re < 24,000) and a constant particle loading (m = 0.7). Two particle sizes of 70 and 200 μm are considered in the present work. For the 70 μm particles, the presence of the particles dampens the gas-phase turbulence intensity at the lowest value of Re investigated (8300) compared with the single-phase flow at the same Re. As Re increases, the gas turbulence increases, and for Re > 13,800 the gas turbulence is enhanced compared with the single-phase flow at the same Re. For the 200 μm particles, the intensity also increases with Re and is enhanced for all values of Re investigated, except at the lowest value of Re investigated (6400). At this value, the gas turbulence is equal to that of single-phase flow at the same Re. The observed trend in the gas-phase turbulence modulation with Re is proposed to be due to the change in the segregation patterns and in the average volume fractions of the particles with increasing Re. More importantly, the present experimental results suggest that, consideration of either the gas and particle characteristic length scales or the particle Reynolds number solely is insufficient to predict gas-phase turbulence modulation in gas–particle flows.     

Separated flow structures around a cylindrical obstacle in a narrow channel

A detailed experimental study is performed on the separated flow structures around a low aspect-ratio circular cylinder (pin-fin) in a practical configuration of liquid cooling channel. Distinctive features of the present arrangement are the confinement of the cylinder at both ends, water flow at low Reynolds numbers (Re = 800, 1800, 2800), very high core flow turbulence and undeveloped boundary layers at the position of the obstacle. The horseshoe vortex system at the junctions between the cylinder and the confining walls and the near wake region behind the obstacle are deeply investigated by means of Particle Image Velocimetry (PIV). Upstream of the cylinder, the horseshoe vortex system turns out to be perturbed by vorticity bursts from the incoming boundary layers, leading to aperiodical vortex oscillations at Re = 800 or to break-away and secondary vorticity eruptions at the higher Reynolds numbers. The flow structures in the near wake show a complex three-dimensional behaviour associated with a peculiar mechanism of spanwise mass transport. High levels of free-stream turbulence trigger an early instabilization of the shear layers and strong Bloor–Gerrard vortices are observed even at Re = 800. Coalescence of these vortices and intense spanwise flow inhibit the alternate primary vortex shedding for time periods whose length and frequency increase as the Reynolds number is reduced. The inhibition of alternate vortex shedding for long time periods is finally related to the very large wake characteristic lengths and to the low velocity fluctuations observed especially at the lowest Reynolds number.     

Flow of dilute to semi-dilute polystyrene solutions through a benchmark 8:1 planar abrupt micro-contraction

We have studied the flow of thermodynamically ideal solutions of a high molecular weight (M_w = 6.9 MDa) atactic polystyrene in the θ solvent dioctyl phthalate (aPS in DOP) through a micro-fabricated 8:1 planar abrupt contraction geometry. The channel is much deeper than most micro-scale geometries, providing an aspect ratio of 16:1 and a good approximation to 2D flow in the narrow channel. The solutions span a range of concentration 0.03 wt.% < c < 0.6 wt.%, encompassing the dilute to semi-dilute regimes and providing a range of fluid viscosities and relaxation times such that we achieve a range of Weissenberg numbers (8.7 < Wi < 1562) and Reynolds numbers (0.07 < Re < 11.2), giving elasticity numbers between 31 < El < 295. We study the flow using a combination of micro-particle image velocimetry (μ-PIV) to characterize the flow field, pressure measurements to evaluate the non-Newtonian viscosity, and birefringence measurements to assess macromolecular strain. Flow field observations reveal three broad flow regimes characterized by Newtonian-like flow, unstable flow and vortex growth in the upstream salient corners. Transitions between the flow regimes scale with Wi, independent of El, indicating the dominance of elastic over inertial effects in all the fluids. Transitions in the flow field are also reflected by transitions in the relative viscosity (determined from the pressure drop) and the macromolecular strain (determined from birefringence measurements). The strain through the 8:1 contraction saturates at a value of ～4–5 at high Wi. The results of these experiments broaden the limited set of literature on flow through micro-fluidic planar contractions and should be of significant value for optimizing lab-on-a-chip design and for comparison with modeling studies with elasticity dominated fluids.     

The flow field around a micropillar confined in a microchannel

The flow field over a low aspect ratio (AR) circular pillar (L/D = 1.5) in a microchannel was studied experimentally. Microparticle image velocimetry (μPIV) was employed to quantify flow parameters such as flow field, spanwise vorticity, and turbulent kinetic energy (TKE) in the microchannel. Flow regimes of cylinder-diameter-based Reynolds number at 100 ⩽ Re_D ⩽ 700 (i.e., steady, transition from quasi-steady to unsteady, and unsteady flow) were elucidated at the microscale. In addition, active flow control (AFC), via a steady control jet (issued from the pillar itself in the downstream direction), was implemented to induce favorable disturbances to the flow in order to alter the flow field, promote turbulence, and increase mixing. Together with passive flow control (i.e., a circular pillar), turbulent kinetic energy was significantly increased in a controllable manner throughout the flow field.     

Oil mist transport process in a long pipeline on turbulent flow transition region

Internal gas velocity fluctuations and their effects on the mist diffusion process were examined in a long horizontal pipe to understand oil mist transportation, particularly in the laminar-to-turbulent flow transition region. Three hot-wire anemometers and aerosol concentration monitors were used to deduce these effects as the two-phase mist flow gradually developed in the stream-wise direction. We found significant axial mist diffusion at Reynolds numbers (Re) < 1000 because of passive scalar transport by Poiseuille flow. However, this diffusion was restricted by the non-zero inertia of the mist at a Stokes number, O(10⁻⁵), relying on the Brownian motion of the mist. At Re > 2400, a sharp mist waveform was maintained by a turbulent flow with active radial mixing. New data were obtained within the range of 1000 < Re < 2400, which cannot be explained by interpolation between the above-mentioned two states. The mist concentration displays multiple temporal peaks at Re < 2000 owing to perturbations of localized turbulence as well as radial anisotropy as being conveyed more than 2000-diameters in distance. This behavior is caused by intermittent disturbances induced by the pipe wall roughness, which sharply distorts the wall-aligned laminar mist layer left by parabolic axial stretching of local laminar flow.     

Drag reduction for liquid flow through micro-apertures

Pressure drops in the flow through micro-orifices and capillaries were measured for silicone oils, aqueous solutions of polyethylene glycol (PEG), and surfactant aqueous solutions. The diameter of micro-orifices ranged from 5 μm to 400 μm. The corresponding length/diameter ratio was from 4 to 0.05 and capillary diameters were 105 μm and 450 μm. The following results were obtained: silicone oils of 10^?6 m²/s and 10^?5 m²/s in kinematic viscosity generated a reduction of pressure drop (RPD), that is, drag reduction, similar to the RPD of water and a glycerol/water mixture reported in the previous paper by the present authors. When RPD occurred, the pressure drop (PD) of silicone oils of 10^?6 m²/s and 10^?5 m²/s had nearly the same magnitude. Namely, the difference in viscosity did not influence RPD. A 10³ ppm aqueous solution of PEG20000 provided almost the same PD as that of PEG8000 for the 400 μm to 15 μm orifices, but a greater PD than that of PEG8000 for the 10 μm to 5 μm orifices. A non-ionic surfactant and a cationic surfactant were highly effective in RPD compared with anionic surfactants: the non-ionic and cationic surfactant solutions had PD one order of magnitude lower than that of water under some flow conditions in the concentration range from 1 ppm to 10⁴ ppm, but the anionic surfactant solutions did not generate RPD except in the case of the smallest orifice of 5 μm in diameter. The PD of the non-ionic surfactant solution showed a steep rise at a Reynolds number (Re_t) for 400 μm to 15 μm orifices. The Re_t provides the relationship Re_t = K/D, where D is the orifice diameter, and K is a constant of 2 × 10^?2 m for the 100–20 μm orifices irrespective of liquid concentration. Capillary flow experiment revealed that the PEG, non-ionic and cationic surfactant solutions generated RPD also in a laminar flow through the capillary of 105 μm in diameter, but not in the flow through the capillary of 450 μm in diameter. In order to clarify the cause of RPD, an additional experiment was carried out by changing the orifice material from metal to acrylic resin. The result gave a different appearance of RPD, suggesting that RPD is related to an interfacial phenomenon between the liquid and wall. The large RPDs found in the present experiment are very interesting from both academic and practical viewpoints.     

Flow pattern and molecular visualization of DNA solutions through a 4:1 planar micro-contraction

The present work explores unusual flow behavior of entangled fluids in an abrupt contraction flow device. Fluorescent imaging was carried out on four different entangled DNA solutions with concentrations ranging from 0.1 to 1.0% (with a wide range of entanglements per chain Z = 7–55). For weakly entangled solutions (Z < 30), vortex flow was dominant at high flow rates. However, for well-entangled DNA solutions (Z ≥ 30), unusual time dependant shear banding was observed at the contraction entrance. Upon reducing the slip length by adding sucrose to the well-entangled DNA solution, vortex flow became dominant again. In vortex flow, most DNA chains remained coiled at the corner in regular recirculation. However, when jerky-shear-banding flow developed, significant stable stretching of DNA chains occurred at the center-line, with quasi-periodic switching between stretching and recoil at the corner.     

Flow evolution of a turbulent submerged two-dimensional rectangular free jet of air. Average Particle Image Velocimetry (PIV) visualizations and measurements

The paper presents average flow visualizations and measurements, obtained with the Particle Image Velocimetry (PIV) technique, of a submerged rectangular free jet of air in the range of Reynolds numbers from Re = 35,300 to Re = 2200, where the Reynolds number is defined according to the hydraulic diameter of a rectangular slot of height H. According to the literature, just after the exit of the jet there is a zone of flow, called zone of flow establishment, containing the region of mixing fluid, at the border with the stagnant fluid, and the potential core, where velocity on the centerline maintains a value almost equal to the exit one. After this zone is present the zone of established flow or fully developed region. The goal of the paper is to show, with average PIV visualizations and measurements, that, before the zone of flow establishment is present a region of flow, never mentioned by the literature and called undisturbed region of flow, with a length, L_U, which decreases with the increase of the Reynolds number. The main characteristics of the undisturbed region is the fact that the velocity profile maintains almost equal to the exit one, and can also be identified by a constant height of the average PIV visualizations, with length, L_CH, or by a constant turbulence on the centerline, with length L_CT. The average PIV velocity and turbulence measurements are compared to those performed with the Hot Film Anemometry (HFA) technique. The average PIV visualizations show that the region of constant height has a length L_CH which increases from L_CH = H at Re = 35,300 to L_CH = 4–5H at Re = 2200. The PIV measurements on the centerline of the jet show that turbulence remains constant at the level of the exit for a length, L_CT, which increases from L_CT = H at Re = 35,300 to L_CT = 4–5H at Re = 2200. The PIV measurements show that velocity remains constant at the exit level for a length, L_U, which increases from L_U = H at Re = 35,300 to L_U = 6H at Re = 2200 and is called undisturbed region of flow. In turbulent flow the length L_U is almost equal to the lengths of the regions of constant height, L_CH, and constant turbulence, L_CT. In laminar flow, Re = 2200, the length of the undisturbed region of flow, L_U, is greater than the lengths of the regions of constant height and turbulence, L_CT = L_CH = 4–5H. The average PIV and HFA velocity measurements confirm that the length of potential core, L_P, increases from L_P = 4–5H at Re = 35,300 to L_P = 7–8H at Re = 2200, and are compared to the previous experimental and theoretical results of the literature in the zone of mixing fluid and in the fully developed region with a good agreement.     

Experimental study on turbulent mixing of spray droplets in crossflow

Centrifugal spray injected at various angles in gas crossflow has been studied experimentally using PIV visualization system and image-processing techniques. Experiments were carried out inside a rectangular duct (95 mm × 95 mm in cross-section) at ambient temperature and pressure, with different gas Reynolds numbers (vary from 12,900 to 45,000) and three injection angles (60°, 90° and 120°). The spray angle of the centrifugal nozzle is 80°, with D₃₂ of 80 μm. The instantaneous images of droplets distribution and the values of the line-averaged D₃₂ at different positions on the cross-sections along the flow field for each condition were obtained, and their flow field configurations were achieved. Quantitative assessments of mixing degree between two phases for different injection angles were determined using a spatial unmixedness parameter. It is found that the addition of droplets into the gas crossflow enhanced the turbulence intensity of the gas crossflow and caused different-scale vortices. The flow field structure, to a great extent, is dependent on the injection angle. The entrainment and centrifugal force of large vortex lead to uneven droplet distribution and moreover influence the mixing of droplets and gas crossflow. A better mixing result can be obtained with the injection angle of nozzles of 60°.     

Particle image velocimetry investigation on mixing enhancement of non-circular sharp edge nozzles

An experimental study using Particle Image Velocimetry (PIV) on free jets issuing from different orifice plate (OP) nozzles is reported. Mean velocity, turbulence intensity and higher order profiles relevant for large and small scale mixing are considered in the near field and interaction zone (0 < X/D < 20). This is done to determine mixing enhancement due to rectangular, squared, elliptic and triangular nozzles in comparison to circular nozzle results in two orthogonal planes. The effect of Reynolds number on the differences among the nozzle shapes is also considered by performing measurements just after laminar–turbulent transition (Re = 8000) and in the fully turbulent regime (Re = 35,000). The results at low Reynolds number show two classes of jets, i.e. at one side, those closer to axial-symmetric conditions, as circular, square and triangular jets, whereas on the other side those with elongated nozzles as rectangular and elliptic. The reason for the different behavior of the latter is connected to the phenomenon of axis-switching which allows a rearrangement of turbulence over the different velocity components and directions. However, for the highest Reynolds number investigated, all nozzles show similar behavior especially in the jet far field (X/D > 10), thus suggesting a significant Reynolds number dependence of the results.     

Direct numerical simulation of a NACA0012 in full stall

This work aims at investigating the mechanisms of separation and the transition to turbulence in the separated shear-layer of aerodynamic profiles, while at the same time to gain insight into coherent structures formed in the separated zone at low-to-moderate Reynolds numbers. To do this, direct numerical simulations of the flow past a NACA0012 airfoil at Reynolds numbers Re = 50,000 (based on the free-stream velocity and the airfoil chord) and angles of attack AOA = 9.25° and AOA = 12° have been carried out. At low-to-moderate Reynolds numbers, NACA0012 exhibits a combination of leading-edge/trailing-edge stall which causes the massive separation of the flow on the suction side of the airfoil. The initially laminar shear layer undergoes transition to turbulence and vortices formed are shed forming a von Kármán like vortex street in the airfoil wake. The main characteristics of this flow together with its main features, including power spectra of a set of selected monitoring probes at different positions on the suction side and in the wake of the airfoil are provided and discussed in detail.     

Influence of aspect ratio on the flow above the free end of a surface-mounted finite cylinder

The flow above the free end of a surface-mounted finite-height cylinder was studied in a low-speed wind tunnel using particle image velocimetry (PIV). Velocity measurements were made in vertical and horizontal measurement planes above the free end of finite cylinders of aspect ratios AR = 9, 7, 5 and 3, at a Reynolds number of Re = 4.2 × 10⁴. The relative thickness of the boundary layer on the ground plane was δ/D = 1.7. Flow separating from the leading edge formed a prominent recirculation zone on the free-end surface. The legs of the mean arch vortex contained within the recirculation zone terminate on the free-end surface on either side of the centreline. Separated flow from the leading edge attaches onto the upper surface of the cylinder along a prominent attachment line. Local separation downstream of the leading edge is also induced by the reverse flow and arch vortex circulation within the recirculation zone. As the cylinder aspect ratio is lowered from AR = 9 to AR = 3, the thickness of the recirculation zone increases, the arch vortex centre moves downstream and higher above the free-end surface, the attachment position moves downstream, and the termination points of the arch vortex move upstream. A lowering of the aspect ratio therefore results in accentuated curvature of the arch vortex line. Changes in aspect ratio also influence the vorticity generation in the near-wake region and the shape of the attachment line.     

An active flow control strategy for the suppression of vortex structures behind a circular cylinder

An algorithm is proposed to model, predict and control vortex shedding behind a circular cylindrical configuration. The main ingredients of the algorithm include multiple-feedback sensors, actuators (with zero net mass injection) and a control strategy. Along with the mass and momentum conservation equations, a control equation is implemented to enable the desired flow control goals. A number of sensors are chosen in the downstream of the body to report the state of the flow. The role of externally controllable actuators on the fluid flow patterns past a circular configuration is assessed. To enable, zero net mass injection, two simple rotary type mechanical actuators are located at 120°, right behind the main cylinder. The popular finite volume based SIMPLE scheme is employed for the numerical calculations. As a precursor, the scheme simulates flow past an isolated cylinder, which is validated over a moderate range of Reynolds numbers. The design parameters of interest such as Strouhal number, drag and lift coefficients etc are used for the purpose of validation. The simulated flow fields are compared against the flow visualization study, which clearly demonstrates the efficacy of the actuators at discrete levels of rotation. The basic character of the flow is completely modified at U_c/U_∞ = 2.0 and Re = 100, where a complete suppression of vortex shedding is observed. This is tantamount to complete control of all the global instability modes. Fictitious tracer particles are released to visualize the vortex structures in the form of streaklines. The results clearly demonstrate the effectiveness of a rather simple active control algorithm in suppressing the vortex structures. All the relevant fluid flow features of the bluff-body fluid mechanics under the influence of actuators are studied in the sub-critical Reynolds number range of Re = 100–300.     

Friction factor in micropipe gas flow under laminar,transition and turbulent flow regime

The present work deals with the compressible flow of nitrogen gas inside microtubes ranging from 30 to 500 μm and with different values of the surface roughness (<1%), for different flow regimes. The first part of the work is devoted to a benchmark of friction factor data obtained at DIENCA (University of Bologna) and the ENEA laboratories, using fused silica pipes of 50 and 100 μm. Data overlapping is excellent thus evidencing how the agreement of the experimental data with the classic theory is independent of the measurement system. The second part of the work demonstrates that classic correlations can predict friction factor in laminar flow without revealing any evident influence of the surface roughness. The laminar-to-turbulent transition starts for Reynolds number not lower than 2000 for smooth pipes, while tending to larger values (3200–4500) for rough pipes. Anyway, contrarily to other available results, no dependence of the critical Reynolds number on the L/D has been observed. Changes in the flow regime have been found of the sharp and smooth type, like for larger pipes; smooth transition looks typical of smooth pipes while the sharp transition in the flow pattern is associated with rough pipes. In the fully developed turbulent regime, obtained for both smooth and rough pipes, an agreement between experimental data and the Blasius correlation has been verified for smooth pipes, while for rough pipes the agreement with predictions given by the Colebrook equation is rather modest.     

URANS of flow and endwall heat transfer in a pinned passage relevant to gas-turbine blade cooling

This paper presents some results of URANS study of flow and heat transfer in a matrix of wall-bounded 8 × 8 round pins, mimicking internal cooling passage of gas-turbine blades. The focus is on flow unsteadiness, its role in heat transfer and the capabilities of RANS models to reproduce these features in a set-up of industrial relevance. The results for two Reynolds numbers, 10 000 and 30 000, are compared with the available experiments and LES. It is shown that the elliptic-relaxation eddy-viscosity model, ζ-f captures vortex shedding and the consequent gross effects on the flow development. However, a closer look at flow details reveals discrepancies, especially around the first three pin rows, where the unsteadiness reproduced by URANS shows much weaker amplitudes as compared with LES. Only further downstream the succession of forcing from a series of pins produced unsteadiness akin to those captured by LES. The comparison suggests that smaller structures undetected by URANS need to be resolved to capture properly the separation and wake characteristics of each row. At Re = 10 000, the average endwall Nusselt number agrees well with the LES, both being about 20% lower than in the experiment. For Re = 30 000 the URANS Nusselt is within 10% of the experimental value.     

Influence of adverse pressure gradient on rough-wall turbulent flows

This paper presents an experimental investigation of adverse pressure gradient turbulent flow over two rough surfaces and a reference smooth surface. The adverse pressure gradient was produced in an asymmetric diffuser whose opening angle was 3°. The rough surfaces comprised sand grains and gravels of nominal mean diameters of 1.55 mm and 4.22 mm, respectively. The tests were conducted at an approach flow velocity of 0.5 m/s and the momentum thickness Reynolds number varied from 900 to 3000. A particle image velocimetry technique was used for the velocity measurements. Profiles of the mean velocity, turbulent intensities, Reynolds stress ratios, mixing length, eddy viscosity and the production terms were then obtained to document the effects of adverse pressure gradient (APG) on low Reynolds number rough-wall turbulent boundary layers. The results indicate that APG thickens the boundary layer and roughness sublayer. The APG and surface roughness also enhanced the production of turbulence as well as the turbulence level when compared with the smooth-wall data.     

Two-phase pressure drop and flow visualization of FC-72 in a silicon microchannel heat sink

The rapid development of two-phase microfluidic devices has triggered the demand for a detailed understanding of the flow characteristics inside microchannel heat sinks to advance the cooling process of micro-electronics. The present study focuses on the experimental investigation of pressure drop characteristics and flow visualization of a two-phase flow in a silicon microchannel heat sink. The microchannel heat sink consists of a rectangular silicon chip in which 45 rectangular microchannels were chemically etched with a depth of 276 μm, width of 225 μm, and a length of 16 mm. Experiments are carried out for mass fluxes ranging from 341 to 531 kg/m² s and heat fluxes from 60.4 to 130.6 kW/m² using FC-72 as the working fluid. Bubble growth and flow regimes are observed using high speed visualization. Three major flow regimes are identified: bubbly, slug, and annular. The frictional two-phase pressure drop increases with exit quality for a constant mass flux. An assessment of various pressure drop correlations reported in the literature is conducted for validation. A new general correlation is developed to predict the two-phase pressure drop in microchannel heat sinks for five different refrigerants. The experimental pressure drops for laminar-liquid laminar-vapor and laminar-liquid turbulent-vapor flow conditions are predicted by the new correlation with mean absolute errors of 10.4% and 14.5%, respectively.     

A solids mixing rate correlation for small scale fluidized beds

A new first degree solids mixing rate is proposed to evaluate the mixing of solids in small scale fluidized beds. Particle mixing experiments were carried out in a 2D fluidized bed with a cross-section of 0.02 m × 0.2 m and a height of 1 m. White and black particles with average diameters of 850 and 450 μm were used in our experiments. Image processing was used to measure the concentration of the tracers at different times. The effects of four representative operating parameters (superficial gas velocity, ratio of tracer particles to bed particles, tracer particle position, and particle size) on mixing are discussed with reference to the mixing index. We found that the Lacey index depends on the concentration of the tracers. The position of the tracers affects the initial mixing rate but not the final degree of mixing. However, the new mixing rate equation does not depend on the initial configuration of the particles because this situation is considered to be the initial condition. Using the data obtained in this work and that found in literature, an empirical correlation is proposed to evaluate the mixing rate constant as a function of dimensionless numbers (Archimedes, Reynolds, and Froude) in small scale fluidized beds. This correlation allows for an estimation of the mixing rate under different operating conditions and for the detection of the end point and/or the time of mixing.