Separated two-phase flow in a nozzle

This work was performed to extend and further test the method of handling separated two-phase flow by studying each phase separately and, particularly, by placing emphasis on the study of the gas phase with interface transport expressions showing the influence of the liquid phase on it. A one-dimensional flow model for accelerating flows was used in conjunction with experimental data to obtain the pressure distribution and velocity distribution in a converging nozzle for several values of flow quality and nozzle inlet stagnation pressure. The results tend to support the use of the model (which includes the assumption that the gas is in critical flow when the two-phase mixture is in critical flow) and give some insight regarding the nature of the liquid distribution near the nozzle throat.     

Equal quality distribution of gas–liquid two-phase flow by partial separation method

This paper proposes a new method for equal quality distribution of gas–liquid two-phase flow by partial separate-phase distribution with a dual-header distributor. The upper and liquid (lower) headers are interconnected with five vertical downward arms. A gas–liquid two-phase mixture enters the distributor from the upper header where most of the liquid of the mixture is removed through the downward arms into the liquid header. Hence, firstly, the remaining gas-rich fluid can be uniformly distributed into the outlet branches, and then secondly, the liquid collected in the liquid header can be uniformly re-distributed into the individual outlet branches. Because both distribution processes are conducted in the condition of single or near single-phase flow, mal-distribution of the two-phase flow is essentially eliminated, and a satisfactory equal quality distribution of gas–liquid two-phase flow is reached. Experiments were conducted in an air–water two-phase flow test loop. The inner diameter of the inlet pipe was 60 mm, the superficial velocity ranges of gas and liquid were 3–32 m/s and 0.02–0.17 m/s respectively, and the quality ranged from 0.02 to 0.44. The flow pattern in the inlet pipe included stratified flow, wavy stratified, slug flow, and annular flow. The experimental results showed that this new method could significantly improve the distribution performance of the two-phase flow. The maximum quality deviation between each outlet branch and the inlet pipe is less than ±1% under the conditions of stratified, wavy stratified and slug flows in the upper header, and less than ±5% in annular flow.     

Numerical analysis of two-phase flow from a stratified region through a small circular side branch

A numerical analysis using a commercial CFD code, ANSYS CFX, was used to model two-phase flow discharging from a stratified region through a small branch of circular cross-section. The purpose of this study is to assess the capability of the code in predicting the pertinent flow parameters and to generate detailed results that can provide insights into some of the flow phenomena. The inhomogeneous, free surface model was used and the code predictions were evaluated by comparing results with previous correlation equations and experimental data. Results were obtained for the critical heights of the interface at the onsets of gas and liquid entrainment, as well as the mass flow rate and quality during two-phase discharge. Additional results including force balances and pressure contours were also analysed to provide insight into the flow characteristics just before the onsets of liquid and gas entrainment. All results are in good agreement with existing correlation equations and experimental data. CFD modelling is therefore a possible tool for predicting the correct results for discharging two-phase flow for the geometry under consideration; the computation time required to obtain converged results, however, was found to be excessive.     

Simulations of two-phase flow distribution in communicating parallel channels for a PEM fuel cell

Numerical simulations utilizing computational fluid dynamics (CFD) with a volume of fluid (VOF) method has been employed to investigate two-phase flow distribution in inter-connected parallel flow channels. The interconnections resemble gas and liquid communications in fuel cell flow fields due to the inherent or artificial structures of gas diffusion layers (GDLs). The simulation results showed that communication between parallel channels could have a great impact on the two-phase flow pattern, gas and water distribution and flow maldistribution. Wide communication channels provide a pathway for gas to short-circuit the liquid, leading to a worsened gas flow distribution. However, when the communication channels are narrow enough, they are helpful for mitigating the flow maldistribution by redistributing the liquid among the parallel flow channels through the communication channels. The simulation results were also verified by comparing the predicted and measured normalized pressure drop and the gas flow ratios at the entrance section of experimental parallel channels.     

Two-phase flow distributors for fuel cell flow channels

All existing proton exchange membrane （PEM） fuel cell gas flow fields have been designed on the basis of single-phase gas flow distribution. The presence of liquid water in the flow causes non-uniform gas distribution, leading to poor cell performance. This paper demonstrates that a gas flow restrictor/distributor, as is commonly used in two-phase flow to stabilize multiphase transport lines and multiphase reactors, can improve the gas flow distribution by significantly reducing gas real-distribution caused by either non-uniform water formation in parallel flow channels or flow instability associated with negative-slope pressure drop characteristic of two-phase horizontal flow systems.     

含扰流装置的中心燃气式抛撒内弹道过程的数值模拟

为了研究扰流板对子母弹抛撒过程中子弹翻转角速度的影响规律,采用二维两相流模型对子母弹中心燃气式抛撒内弹道过程进行了数值模拟研究。通过计算结果和测试结果的对比,验证了数值模型的可行性和准确性。对流场结构和推弹装置受力状态的对比分析表明,当燃气发生器小孔集中于扰流板上侧时,提高扰流板位置可以有效增大推弹装置受到的翻转合力矩。可为同类型抛撒系统的设计和改进提供理论参考。     

Effect of diameter on two-phase pressure drop in narrow tubes

The effect of tube diameter on two-phase frictional pressure drop was investigated in circular tubes with inner diameters of 0.6, 1.2, 1.7, 2.6 and 3.4 mm using air and water. The gas and liquid superficial velocity ranges were 0.01-50 m/s and 0.01-3 m/s, respectively. The gas and liquid flow rates were measured and the two-phase flow pattern images were recorded using high-speed CMOS camera. Unique flow patterns were observed for smaller tube diameters. Pressure drop was measured and compared with various existing models such as homogeneous model and Lockhart-Martinelli model. It appears that the dominant effect of surface tension shrinking the flow stratification in the annular regime is important. It was found that existing models are inadequate in predicting the pressure drop for all the flow regimes visualized. Based on the analysis of present experimental frictional pressure drop data a correlation is proposed for predicting Chisholm parameter “C” in slug annular flow pattern. For all other flow regimes Chisholm’s original correlation appears to be adequate except the bubbly flow regime where homogeneous model works well. The modification results in overall mean deviation of pressure drop within 25% for all tube diameters considered. This approach of flow regime based modification of liquid gas interaction parameter appears to be the key to pressure drop prediction in narrow tubes.     

Magnetohydrodynamic pressure drop in ducted two-phase flows

Two models are presented for predicting magnetohydrodynamic pressure drop in two phase gas—liquid flows of conducting fluids for large values of Hartmann number. The first of these models treats the gas—liquid mixture as a single homogeneous pseudofluid with averaged mixture properties. The second model assumes that the flow pattern is one where the liquid is displaced to the duct walls as a liquid film and the gas flows in the central core. It is shown that the two models do not differ significantly in their predictions of overall pressure drop for vaporising two-phase flow of potassium. There is little experimental data available for testing the models but very satisfactory agreement is found between measurements of magnetic pressure drop of NaK—nitrogen mixtures at low quality and the predictions of both models.     

Experimental investigation of the flow pattern,pressure drop and void fraction of two-phase flow in the corrugated gap of a plate heat exchanger

The two-phase flow in the corrugated gap created by two adjacent plates of a plate heat exchanger was investigated experimentally. One setup consisting of a transparent corrugated gap was used to visualize the two-phase flow pattern and study the local phenomena of phase distribution, pressure drop and void fraction. Saturated two-phase R365mfc and an air-water mixture were used as working fluids.In a second experimental setup, the heat transfer coefficients and the pressure drop inside an industrial plate heat exchanger during the condensation process of R134a are determined. Both experimental setups use the same type of plates, so the experimental results can be connected and a flow pattern model for the condensation in plate heat exchangers can be derived. In this work the results of the flow pattern visualization, the two-phase pressure drop in the corrugated gap and the void fraction analysis by measurement of the electrical capacity are presented. A new pressure drop correlation is derived, which takes into account different flow patterns, that appear during condensation. The mean deviation of the presented pressure drop model compared to the experimental data and data from other experimental works is 18.9%. 81.7% of the calculated pressure drop lies within ±30% compared to the experimental data.     

Modeling Non-Darcian Single- and Two-Phase Flow in Transparent Replicas of Rough-Walled Rock Fractures

While it is generally assumed that in the viscous flow regime, the two-phase flow relative permeabilities in fractured and porous media depend uniquely on the phase saturations, several studies have shown that for non-Darcian flows (i.e., where the inertial forces are not negligible compared with the viscous forces), the relative permeabilities not only depend on phase saturations but also on the flow regime. Experimental results on inertial single- and two-phase flows in two transparent replicas of real rough fractures are presented and modeled combining a generalization of the single-phase flow Darcy’s law with the apparent permeability concept. The experimental setup was designed to measure injected fluid flow rates, pressure drop within the fracture, and fluid saturation by image processing. For both fractures, single-phase flow experiments were modeled by means of the full cubic inertial law which allowed the determination of the intrinsic hydrodynamic parameters. Using these parameters, the apparent permeability of each fracture was calculated as a function of the Reynolds number, leading to an elegant means to compare the two fractures in terms of hydraulic behavior versus flow regime. Also, a method for determining the experimental transition flow rate between the weak inertia and the strong inertia flow regimes is proposed. Two-phase flow experiments consisted in measuring the pressure drop and the fluid saturation within the fractures, for various constant values of the liquid flow rate and for increasing values of the gas flow rate. Regardless of the explored flow regime, two-phase flow relative permeabilities were calculated as the ratio of the single phase flow pressure drop per unit length divided by the two-phase flow pressure drop per unit length, and were plotted versus the measured fluid saturation. Results confirm the dependence of the relative permeabilities on the flow regime. Also the proposed generalization of Darcy’s law shows that the relative permeabilities versus fluid saturation follow physical meaningful trends for different liquid and gas flow rates. The presented model fits correctly the liquid and gas experimental relative permeabilities as well as the fluid saturation.     

Pressure drop of two-phase dry-plug flow in round mini-channels: Effect of moving contact line

In the present experimental study, the pressure drop of the two-phase dry-plug flow (dry wall condition at the gas portions) in round mini-channels was investigated. The air–water mixtures were flowed through the round mini-channels made of polyurethane and Teflon, respectively, with their inner diameters ranging from 1.62 to 2.16 mm. In the dry-plug flow regime, the pressure drop measured became larger either by increasing the liquid superficial velocity or by decreasing the gas superficial velocity due to the increase of the number of the moving contact lines in the test section. In such a case, the role of the moving contact lines turned out to be significant. Therefore, a pressure drop model of dry-plug flow was proposed through modification of the dynamic contact angle analysis taking account of the energy dissipation by the moving contact lines, which represents the experimental data within the mean deviation of 4%.     

A mathematical model for pressure drop of two-phase dry-plug flow in circular mini/micro channels

Dry-plug flow is a variation of two-phase plug flow that occurs in small scale channels and refers to the dry wall conditions at gas portions of the flow regime. Previous experimental studies found a significant increase in pressure drop in this flow regime from the two-phase wet-plug flow regime. In this work an analytical model for the pressure drop of this flow regime is developed and phenomena that influence pressure drop are examined. Unlike previous models, the proposed model seems to be applicable to a wide range of capillary numbers and give good estimations for all static contact angles. Contact angle hysteresis turned out to play a major role in inducing pressure drop in this flow regime. Model’s predictions were in good agreement with previous experimental data. Finally the model is applied to very low capillary number region and pressure drop predictions for this region are presented.     

Analysis and application of solid-gas flow inside a venturi with particle interaction

A two-phase one-dimensional solid—gas flow model which describes the flow inside a variable area duct has been developed. The model includes multiparticle equations and considers particle—particle interaction. Predictions have been compared with experimental data for the pressure drop and pressure recovery through two venturis at different solid to gas loading ratios. Accurate knowledge of the particle-size distribution is extremely important for good comparison. No meaningful single particle-size diameter is found that yields predictions to agree with the measurements. The venturi may be used as a measuring device for solid—gas flow rates for systems if the particle-size distribution is accurately known. However, the venturi-diffuser section loses its effectiveness in recovering the pressure as the solid loading increases.     

Optimization of two-phase flows using the solution of an inverse problem

The results of optimizing two- phase flows on the basis of the solution of an inverse problem with the pressure distribution given by a two-parameter function are presented. The efficiency of the developed approach is illustrated with reference to nozzle and ejector flows with large liquid phase flow rates (the liquid droplet flow rate being greater than that of the gas by a factor of several tens).     

Degassing of water-solved gases in thin pipings during fast pressure drops

 A one-dimensional model is presented, which describes the transient two-phase flow in thin pipes during fast pressure drops and degassing by use of Eulerian and Lagrangian systems. The reduction in dimension is obtained by introduction of a geometry model for bubbly and slug flow regimes. The complete model includes the transient two-phase flow, bubble formation and bubble growth. The flow model predicts rising velocities of bubbles and plugs in arbitrary inclined highly accurate pipes. The mass transfer (diffusion) of the dissolved phase is calculated by the bubble growth model. The quality of the model was examined by simulation of experimental series, whereby water was depressurised from the saturation pressure of the dissolved gas mixture (air), by variation of saturation pressure, pressure gradient and pipe geometry. The results of numerical simulation fit the experimental data well. Received on 17 January 2000     

Propagation of pressure waves in two-phase flow

We deal with a pressure wave of finite amplitude propagating in a gas and liquid medium or in the fluid in an elastic tube. We study the effects of pipe elasticity on the propagation velocity of the pressure wave. Pressure waves of finite amplitude progressing in the two-phase flow are treated considering the void fraction change due to pressure rise. The propagation velocity of the two-phase shock wave is also investigated, and the behavior of the reflection of the pressure wave at the rigid wall is analyzed and compared to that in a pure gas or liquid. The results are compared to experimental data of a pressure wave propagating in the two-phase flow in a vertical shock tube.     

Modeling of bubble behaviors and size distribution in a slab continuous casting mold

Population balance equations combined with Eulerian–Eulerian two-phase model are employed to predict the polydispersed bubbly flow inside the slab continuous-casting mold. The class method, realized by the MUltiple-SIze- Group (MUSIG) model, alongside with suitable bubble breakage and coalescence kernels is adopted. A two-way momentum transfer mechanism model combines the bubble induced turbulence model and various interfacial forces including drag, lift, virtual mass, wall lubrication, and turbulent dispersion are incorporated in the model. A 1/4th scaled water model of the slab continuous-casting mold was built to measure and investigate the bubble behavior and size distribution. A high speed video system was used to visualize the bubble behavior, and a digital image processing technique was used to measure the mean bubble diameter along the width of the mold. Predictions by previous mono-size model and MUSIG model are compared and validated against experimental data obtained from the water model. Effects of the water flow rate and gas flow rate on the mean bubble size were also investigated. Close agreements by MUSIG model were achieved for the gas volume fraction, liquid flow pattern, bubble breakage and coalescence, and local bubble Sauter mean diameter against observations and measurements of water model experiments.     

Simulation of gas absorption into string-of-beads liquid flow with chemical reaction

This study is an attempt to investigate the chemical absorption of CO₂ in aqueous monoethanolamine (MEA) solution in a wetted-wire column consisting of one wire. Computational fluid dynamics method along with volume of fluid model was employed for modeling of two-phase flow, mass transfer and chemical reaction inside the column. The modeling results were compared with available experimental data and very good agreement was achieved. The simulation results showed that the diameter and intervals of liquid beads increases by increasing the gas and liquid flow rates. The beads velocity increases by increasing the liquid flow rate and decreasing mass fraction of MEA in the liquid phase. Also, mass transfer resistance in the liquid phase reduces by formation of the beads. It was concluded that the developed model is capable to predict the effect of operating and physical parameters on the investigated chemical absorption process.     

Numerical study of elbow erosion due to sand particles under annular flow considering liquid entrainment

Sand particle erosion is always a challenge in natural gas production. In particular, the erosion in gas–liquid–solid annular flow is more complicated. In this study, a three-phase flow numerical model that couples the volume of fluid multiphase flow model and the discrete phase model was developed for prediction of erosion in annular flow. The ability of the numerical model to simulate the gas–liquid annular flow is validated through comparison with the experimental data. On the basis of the above numerical model, the phase distribution in the pipe was analyzed. The liquid entrainment behavior was reasonably simulated through the numerical model, which guaranteed the accuracy of predicting the particle erosion. Additionally, four erosion prediction models were used for the erosion calculation, among them, the Zhang et al. erosion model predicted the realistic results. Through the analysis of the particle trajectory and the particle impact behavior on the elbow, the cushion effect of the liquid film on the particles and the erosion morphology generation at the elbow were revealed.