Asymptotic and numerical study of a surface breaking crack subject to a transient thermal loading

An asymptotic algorithm is applied to the problem of a finite, thermo-elastic solid containing a surface breaking crack, when the exterior surface is subjected to oscillatory thermal loading. This algorithm involves the study of a model problem. An analytical and numerical study of this model problem of a thermo-elastic half space containing a surface breaking crack and subjected to oscillatory thermal loading is presented. The crack surface is traction free. In particular, the amplitude of the stress intensity factor at the crack vertex is found as a function of the crack depth and the frequency of thermal oscillation.     

Small edge crack in a semi-infinite solid subjected to thermal stratification

The mode I stress intensity factor for a small edge crack in an elastic half-space is found when the space is in contact with two stratified fluids of different temperatures, the boundary between the fluids oscillating sinusoidally over the solid surface. The variation in the stress intensity factor, which may lead to thermal fatigue crack growth, is examined as a function of time, crack depth, amplitude and temporal frequency of oscillation, surface heat transfer coefficient and material properties of the half-space. It is shown how this ‘boundary layer’ solution may be applied to problems involving finite geometries.     

Axially symmetric thermal stress of an external circular crack under general thermal conditions

Summary The paper presents a solution for the linear thermoelastic problem of determining axisymmetric stress and displacement fields in an isotropic elastic solid of infinite extent weakened by an external circular crack under general mechanical loadings and general thermal conditions. The mechanical loadings and thermal conditions applied on the crack faces are axisymmetric, being non-symmetric about the crack plane. In similar lines of [7], equations of equilibrium of an elastic solid conducting heat have been solved using Hankel transforms and Abel operators of the first kind. Expressions for stress, displacement, temperature and heat flux functions are obtained in terms of Abel transforms of the first kind of the jumps of stress, displacement, temperature and heat flux at the crack plane. Two types of thermal conditions, that is, general surface temperatures and general heat flux on faces of the crack are considered. In both the cases, closed form solutions have been obtained for the unknown functions solving Abel type of integral equations. Explicit expressions for stresses, displacements, temperature fields, stress intensity factors have been obtained. Two special cases of thermal conditions in which: (i) crack faces are subjected to constant non-symmetric temperatures over a circular ring area, (ii) crack faces are subjected to constant non-symmetric heat flux over a circular ring area, have been considered. In some special cases, results have been compared with those from the literature.     

Transient thermal elastic fracture of a piezoelectric cylinder specimen

A finite piezoelectric cylinder with an embedded penny-shaped crack is investigated for a thermal shock load on the outer surface of the cylinder. The theory of linear electro-elasticity is applied to solve the transient temperature field and the associated thermal stresses and electrical displacements without crack. These thermal stresses and electrical displacements are added to the surfaces of the crack to form an electromechanical coupling and mixed mode boundary-value problem. The electrically permeable crack face boundary condition assumption is used, and the thermal stress intensity factor and electrical displacement intensity factor at the crack border are evaluated. The thermal shock resistance of the piezoelectric cylinder is evaluated for the analysis of piezoelectric material failure in practical engineering applications.     

Thermal stresses in a two-dimensional infinite medium containing a rigid inclusion embedded in a line crack

This paper examines the problem of finding thermal stresses, caused by a symmetric indentation of a line crack by an inclusion in an infinite isotropic elastic heat conducting solid. The thermal and elastic problems are reduced to a system of triple integral equations. In each case the solution of the triple integral equations is obtained in a closed form. The expressions for the stress intensity factor at the edge of the line crack, the strain energy density function and the resultant pressure applied to the inclusion are obtained. The expression for the displacement component is also obtained. Finally the results for the physical quantities are displayed graphically.     

THERMAL SHOCK PROTECTION BASED ON MICROTUBE AND MICROPOST ARRAY SURFACE

针对核电站核泵主轴、管道系统等高温环境下工作的部件受冷却水热冲击而容易出现裂纹的问题,提出通过表面微结构设计,利用水低热扩散率的特性,在被热冲击表面产生隔热水膜,从而降低瞬态热冲击过程中表层结构的热应力,防止结构热疲劳损伤. 针对这一设想,采用有限元与无限元相结合的办法,解决热应力分析的多尺度问题. 利用COMSOL多场耦合分析软件,对瞬态热冲击条件下,表面微结构的温度场与热应力分布进行分析,研究了冲击时间、微结构几何参数和流体黏性底层厚度等对微结构表面热冲击防护能力的影响. 研究发现,表面微柱或微管结构对降低短时间冷水冲击产生的表面热应力具有显著效果,同时在微结构与基底之间存在最优过渡曲面使表面热应力最小化.     

Crack spacing effect for a piezoelectric cylinder under electro-mechanical loading or transient heating

This paper investigates the fracture problem of a piezoelectric cylinder with a periodic array of embedded circular cracks. An electro-mechanical fracture mechanics model is established first. The model is further used to the thermal fracture analysis of a piezoelectric cylinder subjected to a sudden heating on its outer surface. The temperature field and the associated thermal stresses and electric displacements are obtained and are added to the crack surface to form a mixed-mode boundary value problem for the electro-mechanical coupling fracture. The stress and stress intensities are investigated for the effect of crack spacing. Strength evaluation of piezoelectric materials under the transient thermal environment is made and thermal shock resistance of the medium is given.     

Multiple axial cracks in a coated hollow cylinder due to thermal shock

The transient thermal stress problem of an inner-surface-coated hollow cylinder with multiple pre-existing surface cracks contained in the coating is considered. The transient temperature, induced thermal stress, and the crack tip stress intensity factor (SIF) are calculated for the cylinder via finite element method (FEM), which is exposed to convective cooling from the inner surface. As an example, the material pair of a chromium coating and an underlying steel substrate 30CrNi2MoVA is particularly evaluated. Numerical results are obtained for the stress intensity factors as a function of normalized quantities such as time, crack length, convection severity, material constants and crack spacing.     

A numerical analysis of cracks emanating from a surface elliptical hole in infinite body in tension

This paper deals with such a kind of surface crack problem with an approximately same depth, which is called a liked-plane crack problem. Based on the previous investigations on internal rectangular crack and surface rectangular crack in infinite solid in tension and a hybrid displacement discontinuity method (a boundary element method) proposed recently by Yan, a numerical approach for the liked-plane crack problem in hand is presented. Numerical examples are given to illustrate the numerical approach is simple, yet accurate for calculating the SIFs of a liked-plane crack. Specifically, a pair of cracks emanating from a surface elliptical hole in infinite body in tension are investigated in detail.     

Axisymmetric displacement boundary value problem for a penny-shaped crack

Summary A solution is derived from equations of equilibrium in an infinite isotropic elastic solid containing a penny-shaped crack where displacements are given. Abel transforms of the second kind stress and displacement components at an arbitrary point of the solid are known in the literature in terms of jumps of stress and displacement components at a crack plane. Limiting values of these expressions at the crack plane together with the boundary conditions lead to Abel-type integral equations, which admit a closed form solution. Explicit expressions for stress and displacement components on the crack plane are obtained in terms of prescribed face displacements of crack surfaces. Some special cases of the crack surface shape functions have been given in the paper.     

Thermostressed state of a piezoelectric bodywith a plane crack under symmetric thermal load

The paper addresses a thermoelectroelastic problem for a piezoelectric body with an arbitrarily shaped plane crack in a plane perpendicular to the polarization axis under a symmetric thermal load. A relationship between the intensity factors for stress (SIF) and electric displacement (EDIF) in an infinite piezoceramic body with a crack under a thermal load and the SIF for a purely elastic body with a crack of the same shape under a mechanical load is established. This makes it possible to find the SIF and EDIF for an electroelastic material from the elastic solution without the need to solve specific problems of thermoelasticity. The SIF and EDIF for a piezoceramic body with an elliptic crack and linear distribution of temperature over the crack surface are found as an example __________ Translated from Prikladnaya Mekhanika, Vol. 44, No. 3, pp. 96–108, March 2008.     

Effect of Maxwell stress on a moving crack with polarization saturation region in ferroelectric solid

The focus of this work is on a generalized two-dimensional problem of a crack moving in a piezoelectric solid subjected to uniform electrical load at infinity. The novel point includes that the electric field inside the crack is taken into account when polarization saturation region exists. Based on the extended Stroh formalism and complex function method, explicit expressions of both the stress fields in the solid and electric fields inside the crack are derived by using semi-permeable crack model, respectively. Effect of Maxwell stress along the crack surface is investigated and the results are illustrated graphically. It is shown that the moving speed of the crack cannot exceed the lowest bulk wave speed. It is also found that the medium properties inside the crack and surrounding the ferroelectric solid at infinity directly affect the Maxwell stress, and as a result the Maxwell stresses are remarkable and cannot be ignored under different electric load.     

Axially symmetric thermal stress of a penny-shaped crack subjected to general surface temperature

Summary Axially symmetric stress distribution in the neighbourhood of a penny-shaped crack stituated in an infinite isotropic elastic solid under general surface loadings and general surface temperature is considered. Surface loadings and surface temperature applied on the crack surfaces are axisymmetric but they are unsymmetrical about the crack planez=0. The equations of equilibrium of an elastic solid conducting heat have been solved using Hankel transforms and Abel integral operator of the second kind. The stresses, displacements, temperature and flux functions at a general point in the solid are derived in terms of stress, displacement, temperature and heat flux discontinuities at the plane of the crack. Using the boundary conditions and the continuity conditions problem is reduced to that of solving Abel integral equations of the first and the second kind. Explicit expressions are obtained for stress components, crack opening displacement and stress intensity factors in terms of the prescribed surface temperature functions. For some special cases of thermal loading these quantities are compared with those available in the literature. Stress at a general point of the medium is obtained in the special case, when the one face of the crack is subjected to constant temperature while the other face is kept at the reference temperature.

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Axilsymmetrische Wärmespannungen eines münzförmigen Risses unter beliebiger Oberflächentemperaturverteilung

Übersicht Eine axialsymmetrische Spannungsverteilung in der Umgebung eines münzförmigen Risses im unbegrenzten isotropen elastischen Raum wird für allgemeine Randbedingungen bezüglich der Last- und Temperaturverteilung untersucht. Die Randwerte sind axialsymmetrisch verteilt, aber nicht-symmetrisch gegenüber der Rißebenez=0. Die Gleichgewichtsgleichungen werden unter Einbeziehung der Hankelschen Transformationen und des Abelschen Integralope-rators zweiter Art gelöst. Es werden die Feldvariablen der Spannungen, Verschiebungen, der Temperatur und der Wärmeströme als Funktionen ihrer Sprünge in der Rißebene hergeleitet. Die Stetigkeits- und Randbedingungen reduzieren die Aufgabe auf die Lösung der Abelschen Integralgleichungen erster und zweiter Art. In einigen Spezialfällen der Wärmebeanspruchung werden die Lösungen mit den in der Literatur veröffentlichten Angaben verglichen.

     

Orthotropic semi-infinite medium with a crack under thermal shock

A cracked orthotropic semi-infinite plate under thermal shock is investigated. The thermal stresses are generated due to sudden cooling of the boundary by ramp function temperature change. The superposition technique is used to solve the problem. The crack problem is formulated by applying the thermal stresses obtained from the uncracked plate with opposite sign to be the only external loads on the crack surfaces as the crack surface tractions. The Fourier transform technique is used to solve the problem leading to a singular equation of the Cauchy type. The singular integral equation is solved numerically using the expansion method. The influence of the material orthotropy on the stress intensity factors is shown by comparing the results obtained for different orthotropic materials and isotropic materials in the case of plane stress. The numerical results of the stress intensity factors are demonstrated as a function of time, crack length, location of the crack and the duration of the cooling rate.     

Dynamic crack propagation in a magneto-electro-elastic solid subjected to mixed loads: Transient Mode-III problem

The transient response of a Mode-III crack propagating in a magneto-electro-elastic solid subjected to mixed loads is investigated through solving the corresponding boundary-initial-value problem in both the cracked solid region and the interior fluid region with treatment of electro-magnetically permeable and impermeable crack face conditions in a unified way. The closed-form results for the dynamic field intensity factors are used to evaluate the dynamic energy release rate through the crack-tip dynamic contour integral. The permeability of the interior fluid region relative to the cracked solid region significantly affects the magneto-electro-mechanical coupling coefficient in the Bleustein–Gulyaev wave function and, consequently, the horizontal shear surface wave speed, the dynamic field intensity factors and the dynamic energy release rate. It is revealed from dynamic fracture mechanics analysis that the dynamic energy release rate thus obtained has an odd dependence on the dynamic electric displacement intensity factor and the dynamic magnetic induction intensity factor. It is also found that the horizontal shear surface wave speed provides the limiting velocity for the propagation of a Mode-III crack in a magneto-electro-elastic solid when there is only applied traction loading.     

Effects of multiple cracking on the residual strength behavior of thermally shocked functionally graded ceramics

When subjected to severe thermal shocks a functionally graded ceramic (FGC) suffers strength degradation due to the thermally-induced damages in the material. Multiple surface cracking has been observed as one of the dominant defects/damages affecting the thermal shock behavior of ceramics. This paper presents a thermo-fracture mechanics model to investigate the thermal shock residual strength behavior of elastically homogeneous but thermally graded FGCs undergoing multiple surface cracking. We consider an FGC plate with an array of parallel edge cracks at the thermally shocked surface. A Fourier transform/superposition method is used to derive the singular integral equation of the thermal shock crack problem. The critical thermal shock that causes crack propagation and thermal shock damage are determined using linear elastic fracture mechanics. The thermal shock residual strength of the FGC as a function of thermal shock severity and crack density (crack spacing) is subsequently evaluated. Numerical calculations are carried out for two FGC materials, i.e., Al₂O₃/Si₃N₄ and TiC/SiC FGCs, to illustrate the effects of crack density (crack spacing) and material gradation on the thermal shock strength behavior of FGCs. It is found that a higher crack density (lower crack spacing) together with appropriately graded material properties significantly enhances the residual strength of the thermally shocked FGCs.     

Reflection and transmission of antiplane surface waves by a surface-breaking crack in a layered elastic solid

The reflection and transmission of antiplane surface waves (Love waves) by a surface-breaking crack in a layered elastic solid is investigated. The crack is normal to the free surface, and breaks into the lower half-space solid. The formulation of the problem is reduced to a singular integral equation of the Cauchy type. In this equation, the unknown function, which is the slope of the crack-face displacement, is discontinuous at the interface between the two solids. It is shown that the magnitude of the discontinuity is related to the ratio of the shear moduli. A Gaussian numerical method is used to obtain the solution of the singular integral equation. At some distance from the plane of the crack, the wave motion is the superposition of a finite number of Love-wave modes. The amplitudes of these modes are readily evaluated in terms of the slope of the crack-face displacement. Curves are presented for the reflection coefficients corresponding to the first three modes and for the transmission coefficient as functions of the dimensionless frequency.     

Three-dimensional finite element modeling of a vibrating beam with a breathing crack

This paper develops a full three-dimensional finite element model in order to study the vibrational behavior of a beam with a non-propagating surface crack. In this model, the breathing crack behavior is simulated as a full frictional contact problem between the crack surfaces, while the region around the crack is discretized into three-dimensional solid finite elements. The governing equations of this non-linear dynamic problem are solved by employing an incremental iterative procedure. The extracted response is analyzed utilizing either Fourier or continuous wavelet transforms to reveal the breathing crack effects. This study is applied to a cracked cantilever beam subjected to dynamic loading. The crack has an either uniform or non-uniform depth across the beam cross-section. For both crack cases, the vertical, horizontal, and axial beam vibrations are studied for various values of crack depth and position. Coupling between these beam vibration components is observed. Conclusions are extracted for the influence of crack characteristics such as geometry, depth, and position on the coupling of these beam vibration components. The accuracy of the results is verified through comparisons with results available from the literature.     

Stress intensity factor for an edge crack in two bonded dissimilar materials under convective cooling

The transient thermal stress crack problem for two bonded dissimilar materials subjected to a convective cooling on the surface containing an edge crack perpendicular to the interface is considered. The problem is solved using the principle of superposition and the uncoupled quasi-static thermoelasticity. The crack problem is formulated by applying the transient thermal stresses obtained from the uncracked medium with opposite sign on the crack surfaces to be the only external loads. Fourier integral transform is used to solve the perturbation problem resulting in a singular integral equation of Cauchy type in which the derivative of the crack surface displacement is the unknown function. The numerical results of the stress intensity factors are calculated for both the edge crack and the crack terminating at the interface using two different composite materials and illustrated as a function of time, crack length, coefficient of heat transfer, and the thickness ratio.     

Three-dimensional crack in the interior of a half-space

In this note, integral equations for the problem of an internal plane crack of arbitrary shape in a three-dimensional elastic half-space are derived. The crack plane is assumed to beparallel to the free surface. Use is made of Mindlin's point force solution in the interior of a semi-infinite solid in deriving the integral equations for the problem.