General approach for fabricating nanoparticle arrays via patterned block copolymer nanoreactors

A general approach to fabricate nanoparticle arrays of different kinds of materials is demonstrated in this paper. It was found that the center-to-center distance of the nanoparticles or the nanoclusters can be controlled using patterned block copolymer nanoreactors by adding polystyrene (PS) homopolymer to poly(styrene-b-4-vinylpyridine) (PS-b-P4VP) diblock copolymer thin film. The number of the nanoparticles formed in the P4VP nanodomains can also be adjusted by addition of polystyrene (PS) homopolymer to poly(styrene-b-4-vinylpyridine) (PS-b-P4VP) diblock copolymer. In fabrication of Au nanoparticle arrays, HAuCl₄ precursor was directly loaded into P4VP nanodomains of the diblock copolymer thin film by using a methanol solvent, which is a good solvent for P4VP but non-solvent for PS. The Au nanoparticle arrays were then obtained by reducing HAuCl₄ with sodium citrate dihydrate, and then in situ transferred to silicon substrate by a two-step calcination method. ZnO and Fe _x O _y nanoparticle arrays were also synthesized by this approach with thermal decomposition and double decomposition reactions, respectively. Additionally, the advantage of using two-step calcination method over the air plasma method was discussed.     

Catalytic properties of gold nanoparticles immobilized on the surfaces of nanocarriers

Gold nanoparticles are immobilized in the hydrophilic coronas of spherical micelle carriers for high catalytic activity. The micelle is formed by self-assembly of block copolymer, polystyrene-b-poly (acrylic acid), in basic aqueous solution (pH 10) and has a polystyrene core and a poly (acrylic acid) corona. The gold nanoparticles are anchored into the poly (acrylic acid) corona by in situ reduction of the mixture of HAuCl₄ and micelle with NaBH₄. The sizes of the gold nanoparticles can be adjusted by changing the content of the HAuCl₄. In the process of catalyzing p-nitrophenol to p-aminophenol, the reaction shows one-order kinetics, furthermore, the reaction rate increases with the concentration of composites as well as reaction temperature. Comparing the composites with polystyrene as core and poly (4-vinylpyridine)/Au as corona, the catalytic activity of the present composites is higher, which is ascribed to their hydrophilic corona structure.     

Superparamagnetic nanocomposites based on poly(styrene-b-ethylene/butylene-b-styrene)/cobalt ferrite compositions

Magnetic nanoparticles were created in or around the sulfonated (s) polystyrene domains in a phase separated poly[styrene-b-(ethylene-co-butylene)-b-styrene)] block copolymer (BCP) using an in situ inorganic precipitation procedure. The sBCP was neutralized with a mixed iron/cobalt chloride electrolyte and the doped samples were converted to their oxides by reaction with sodium hydroxide and further washing with water. Transmission electron microscopy indicated the presence of nanoparticles in the 5–25 nm size range. The metal oxide particle structures were studied using select area electron diffraction, which revealed that they are of the cobalt iron oxide composition (CoFe₂O₄). These nanocomposites were shown, using a superconducting quantum interference device magnetometer, to be superparamagnetic at 300 K and ferrimagnetic at 5 K. Nanocomposites consisting of smaller particles have a blocking temperature of 70 K, whereas it was 140 K for larger particles.     

Novel Route to Control Interfacial Properties of Glass Fiber-Reinforced Polystyrene Composites via a Photo-Cross-Linkable Block Copolymer Coupling Agent

A diblock copolymer of polystyrene–block–poly(2-hydroxyethyl acrylate) (PS-b-PHEA) was synthesized via atom transfer radical polymerization (ATRP) and reacted with cinnamoyl chloride in triethylamine to yield PS-b-(PCEA-co-PHEA) copolymer with photo-cross-linkable poly(2-cinnamoylethyl acrylate) (PCEA) moieties. Then the triblock copolymer of polystyrene–block–poly(2-cinnamoylethyl acrylate-co-2-hydroxyethyl acrylate)–block–poly(γ-methacryloxypropyltrimethoxysilane) (PS-b-(PCEA-co-PHEA)-b-PMPS) was synthesized viaATRP from PS-b-(PCEA-co-PHEA) copolymer. Using as-prepared triblock copolymer as a macromolecular coupling agent to modify glass fibers, via microbond tests, the interfacial bond strength between pretreated glass fiber and polystyrene was compared before and after copolymer photo-crosslinking. The partially crosslinked block copolymer coupling agent greatly improved the interfacial adhesion of glass fiber-reinforced polystyrene.     

Surface-initiated atom transfer radical polymerization of poly(4-vinylpyridine) from magnetite nanoparticle

Surface modification of magnetite nanoparticles (MNP) with a covalently bonded poly(4-vinylpyridine) (P4VP) by surface-initiated atom transfer radical polymerization (ATRP) is reported in this article. MNP was first prepared via thermal decomposition of Fe(acac)₃ and grafted with an ATRP initiator on its surface. ATRP of 4-vinylpyridine was then initiated from the MNP surface in the presence of CuBr/PMDETA (1,1,4,7,7-pentamethyldiethylenetriamine) catalytic complex in dioxane. FTIR in combination with photocorrelation spectroscopy (PCS), thermogravimetric analysis (TGA), and vibrating sample magnetometry (VSM) techniques indicated the growth of P4VP on the particle surface with increasing ATRP reaction time. Transmission electron microscopy (TEM) disclosed that the average particle size was 8 nm in diameter with some nanoaggregation observed. The PCS results revealed that decreasing the solution pH enhanced the particle dispersibility because of the positive charge repulsion of the protonated P4VP on the particle surface. TGA was also performed to elucidate the composition of P4VP shell and magnetite core in the hybrid material.     

Morphological Change of Aggregates of Polystyrene-block-poly (2-vinyl pyridine)/HAuCl4 Complexes in Solution

The self-assembly of polystyrene-b-poly(2-vinylpyridine) (PS-b-P2VP)/HAuCl₄ complexes in solutions is described. A morphological change from spheres to aggregated spheres, and then to vesicles, all of which contain Au precursor within the micellar corona or vesicle shell, can be prepared from an identical diblock copolymer by controlling the solvent selectivity. The possible mechanisms leading to the morphological transitions are also discussed. This may be a simple, facile route for preparation of a desired gold-containing aggregate.     

Stimuli-responsive poly(ethylene oxide)-b-poly(2-vinylpyridine)-b-poly(ethylene oxide) triblock copolymers and complexation with poly(acrylic acid) at low pH

The self-organization of the double hydrophilic triblock copolymer poly(ethylene oxide)-b-poly(2-vinylpyridine)-b-poly(ethylene oxide), PEO-b-P2VP-b-PEO, was investigated in dilute aqueous solution under several experimental conditions using turbidimetry, as well as static and dynamic light scattering. As a result of the temperature-sensitive properties of the end PEO blocks and the p H-responsive properties of the middle P2VP block, the formation of large star-like micellar nanostructures is observed at high p H, while at low p H, but in the presence of salt and at high temperature, flower-like micelles are formed. Moreover, the viscosimetric and dynamic light scattering studies at low p H revealed that micelle-like nanostructures are formed upon mixing the triblock copolymer with poly(acrylic acid), PAA, due to hydrogen bonding interpolymer complexation.     

Microflow reactor synthesis of palladium nanoparticles stabilized with poly(benzyl ether) dendron ligands

A simple glass capillary microflow reactor system has been applied for the synthesis of palladium nanoparticles by thermal decomposition of palladium acetate (Pd(OAc)₂) in diphenyl ether in the presence of poly(benzyl ether) dendron ligands (PBED Gn-NH₂, n = 1–3) as a stabilizer. Effect of hydrodynamic parameters (capillary diameter, linear flow rate, volume flow rate, and reaction temperature) and concentrations (precursor and stabilizer) on the particle size was investigated. The particle size can be controlled by varying linear flow rate and temperature as well as ligand/precursor concentration ratio. Volume flow rate does not affect the particle size when the linear flow rate is held constant for different capillary diameters (150–320 μm). Unlike batch systems, in this microreactor system, smaller particles are produced at low ligand concentrations when the molar ratio of the ligand to metal precursor ranged from 1 to 5. As another characteristic of the microreactor synthesis, the concentration of the Pd precursor can be increased (up to 27 mM) with maintaining a constant particle size (3.1 ± 0.2 nm) and a good monodispersity, while in the batch system a significant increase and broadening in the particle size are observed with increasing precursor concentration.     

Electrocatalytically Active Hollow Carbon Nanospheres Derived from PS‐b‐P4VP Micelles

A facile method using polystyrene‐b‐poly(4‐vinyl pyridine) (PS‐b‐P4VP) micelles is demonstrated to synthesize N/FeN₄‐doped hollow carbon nanospheres (N/FeN₄‐CHNS) with high electrocatalytic activity for oxygen reduction reactions (ORRs). Uniform spherical micelles with PS core and P4VP shell are prepared by exposing PS‐b‐P4VP in a mixture of ethanol/tetrahydrofuran. Pyridinic N in shell cooperates with Fe³⁺ to induce an in situ polymerization of pyrrole. Tuning molecular composition of PS‐b‐P4VP can form hollow carbon spheres with controlled size down to sub‐100 nm that remains challenge using traditional hard template strategies. N/FeN₄‐CHNS possesses a series of desirable properties as electrode materials, including easy fabrication, high reproducibility, large surface area, and highly accessible porous surface. This electrocatalyst exhibits excellent ORR activity (onset potential of 0.976 V vs reversible hydrogen electrode (RHE) and half‐wave potential of 0.852 V vs RHE), higher than that of commercial Pt/C (20 wt%) in an alkaline media, and shows a good activity in an acidic media as well. In addition to its higher stability and methanol tolerance than Pt/C in both alkaline and acidic electrolytes, highly competitive single cell performance is achieved in a proton exchange membrane fuel cell. This work provides a general approach to preparing functionalized small hollow nanospheres based on self‐assembly of block copolymers.     

Influence of Grafting Density of Diblock Copolymers on Interfacial Assembly Behavior and Interfacial Shear Strength of Glass Fiber/Polystyrene Composites

To investigate the influence of the grafting density and the molecular structure of block copolymers on the interfacial assembly behavior and interfacial shear strength, macromolecular coupling agents, hydroxyl-terminated poly(n-butyl acrylate-b-styrene) (HO-P(BA-b-S)) were synthesized by atom transfer radical polymerization, and then chemically anchored on the glass fiber surfaces to form a well-defined monolayer. The phase separation and 'hemispherical' domain morphologies of diblock copolymer brushes at the polystyrene/glass fiber interface were observed. The interfacial assembly morphology differs with changes in the grafting density of diblock copolymers. When the grafting density is greatest, the highest height difference of the hemispherical domain and the largest surface roughness are achieved, as well as the best interface shear strength. It was also found that the copolymer brush with a PBA block of the polymerization degree (Xn) about 77 is the optimal option for the interfacial adhesion of PS/GF composites. Thus, the grafting density and molecular structure of diblock copolymers determines the interfacial assembly behavior of copolymer brushes, and therefore the interfacial shear strength.     

Polyblends of poly(styrene-b-butadiene-b-styrene) and polystyrene. II. Electron microscopy

Electron micrographs of a series of polyblends of poly(styrene-b-butadiene-b-styrene (SBS) and polystyrene (PS) are presented. These poly blends were cast from three different solvents, i.e., tetrahydrofuran—methyl ethyl ketone (THF/ MEK), benzene—heptane, and carbon tetrachloride. PS of four different molecular weights were used. It is shown that when the molecular weight of PS exceeds that in the block copolymer, a third phase in the form of “islands” is formed. Lamellarlike structures are formed in the block domains upon the addition of homopolymer. Stretching perturbs the morphology of the block domains somewhat, and produces craze marks in the PS islands. The craze marks are removed upon annealing. These results are discussed in conjunction with the observed mechanical behavior of the same polyblends reported in Part I of this series.     

Mesostructures and properties of transparent block copolymer/silica nanocomposite monoliths

In this work, three different block copolymer/silica hybrid nanocomposite monoliths that possess mesostructured domains (hexagonal, cubic, and disordered) were prepared through the micellization of the block copolymer during the sol-gel process of a silica precursor. Transparent block copolymer/silica nanocomposite monoliths were obtained from the amphiphilic triblock copolymer poly(ethylene oxide)-b-poly(propylene oxide)-b-poly(ethylene oxide) (EO₁₀₆PO₇₀EO₁₀₆, Pluronic F127), which we used to organize the polymerizing silica networks; the ratio between the block copolymer and silica was fixed at 60:40 (wt%). Small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM) were used to observe the mesostructural ordering. Temperature-dependent SAXS patterns of the cubic structured nanocomposites showed that the calcination process takes place at 210°C. The transmittances of the nanocomposite monoliths over the range of wavelengths from 400 to 800 nm was >85%. From rheological measurements at low frequency, it was found that the hexagonally structured monoliths had higher storage and loss moduli relative to the monoliths possessing cubic and disordered structures.     

Clustering of magnetic nanoparticles using a double hydrophilic block copolymer, poly(ethylene oxide)-b-poly(acrylic acid)

The use of a double hydrophilic block copolymer (DHBC), poly(ethylene oxide)-block-poly(acrylic acid) (PEO-b-PAA) to prepare magnetic nanoparticle (MNP) clusters was investigated. In this one-pot synthesis method, the DHBC controlled the particle growth and served as both stabilizer and clustering agent. Depending on the iron-to-polymer ratio, the synthesized particles can be in the form of colonies of small iron oxide particles or clusters of these particles with size larger than 100 nm. Compared to the previous reported result using random copolymers, the clusters prepared with DHBC were more compact and homogeneous. The yield of clusters increased when the amount of polymer added was limiting. Insufficient amounts of polymer resulted in the formation of bare patches on the magnetite surface, and the strong van der Waals attraction induced cluster formation.     

Molecular mobility of confined phases in model mesoporous (MCM-41) and microporous (AlPO4-5 zeolite) host materials

This paper discusses the self-assembly of block copolymers into vesicular morphology. After a brief state of art of the field, a system based on an amphiphilic poly(butadiene)-b-poly(-L-glutamic acid) (PB-b-PGA) diblock copolymer in aqueous solution is discussed in detail. The aggregation behavior of this block copolymer has been investigated by means of fluorescence spectroscopy, dynamic (DLS) and static (SLS) light scattering as well as transmission electron microscopy (TEM). The diblock copolymer was found to form well-defined vesicles in water. The size of these so-called polymersomes or peptosomes could be reversibly manipulated as a function of both pH and ion strength. Depending on the pH of the aqueous solution, the hydrodynamic radii of these vesicles were found to vary from 100 nm to 150 nm. By cross-linking the 1,2-vinyl double bonds present in the polybutadiene block, the ability to transform a transient supramolecular self-organized aggregate into a permanent “shape-persistent stimuli-responsive nanoparticle” has been demonstrated. Received 25 June 2002 and Received in final form 22 October 2002 Published online: 11 March 2003     

A Study on Compatibility and Properties of POE/PS/SEBS Ternary Blends

Ethylene‐α‐olefin copolymer (POE)/polystyrene (PS)/poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) blends were prepared via melt blending in a co‐rotating twin‐screw extruder. The effects of SEBS copolymer on the morphology and rheological and mechanical properties of the blends were studied. Scanning electron microscopy (SEM) photos showed that the addition of SEBS copolymer resulted in finer dispersion of PS particles in the POE matrix and better interfacial adhesion between POE and PS compared with POE/PS blends, which exhibited a very coarse morphology due to the immiscibility between them. Interestingly, the tensile strength increased from 12.5 MPa for neat POE to 23.5 MPa for the POE/PS/SEBS (60/10/30) blend, whereas the tensile strengths of POE/PS (85.7/14.3) blend and POE/SEBS (66.7/33.3) blend were only 10.5 and 16.5 MPa, respectively. This indicates that both SEBS copolymer and PS have a synergistic reinforcing effect on POE. Dynamic mechanical thermal analysis (DMTA) and dynamic rheological property measurement also revealed that there existed some interactions between POE and SEBS as well as between SEBS and PS. DMTA results also showed that the storage modulus of POE increased when PS and SEBS were incorporated, especially at high temperature, which means that the service temperature of POE was improved.     

One-dimensional optical reflectors based on self-organization of polymeric comb-shaped supramolecules

We demonstrate that complexation of dodecylbenzenesulphonic acid, DBSA, to a diblock copolymer of polystyrene- block-poly(4-vinylpyridine), PS- block-P4VP, leads to polymeric supramolecules PS- block-P4VP(DBSA)y (y = 1.0, 1.5, and 2.0), which self-organize with a particularly large lamellar periodicity in excess of 1000 A. The structures consist of alternating PS and P4VP(DBSA)y layers, where the latter contains smaller internal structure, probably lamellar. The DBSA side chains are bonded to the pyridines by protonation and hydrogen bonding and they effectively plasticize the material. In this way relatively well-developed structures are obtained even without annealing or macroscopic alignment. Transmission and reflectance measurements show that a relatively narrow and incomplete bandgap exists for supramolecules of high molecular weight block copolymer at ca. 460 nm.     

Crystallization Behavior of PEO in Nano‐Structured PEO‐b‐PS/PPO Blends

Blends of poly (ethylene oxide)‐b‐polystyrene (PEO‐b‐PS) diblock copolymer and poly (2,6‐dimethyl‐1,4‐phenylene oxide) (PPO) homopolymer were obtained by solution blending, and the morphologies of PEO dispersed nanoparticles in PPO/PS matrix were observed by atomic force microscopy (AFM) and transmission electron microscopy (TEM). The isothermal crystallization kinetics was studied using differential scanning calorimetry (DSC) and polarized optical microscopy (POM). Nonisothermal crystallization kinetics was studied using DSC. The results showed that PEO segments were easier to crystallize in the blend than in the copolymer probably due to the interfaces of PPO acting as nucleation sites to promote the crystallization of PEO. The crystallization of PEO blocks destroyed the pre‐existing microdomain structure even though the glass transition temperature of the matrix was much higher than the crystallization temperature.     

Diffusion Control of Homogeneous Crystallization in Nanoconfined Domains of Block Copolymers

Abstract

Confined crystallization in a poly(oxyethylene)‐b‐poly(oxybutylene)/poly(oxybutylene) blend (E₁₁₅B₁₀₃/B₂₈, φ_E = 0.14) with bcc morphology and in a polystyrene‐b‐poly (oxyethylene)‐b‐polystyrene (S‐E‐S) triblock copolymer (S₄₀E₁₃₆S₄₀, φ_E = 0.407) with lamellar morphology was studied using differential scanning calorimetry (DSC). Two types of confined crystallization with different characteristic Avrami exponents were identified in both systems. At higher crystallization temperature (T _c), the Avrami exponent is 1.0 and the overall crystallization rate is controlled by the homogeneous nucleation rate. At lower T _c, the Avrami exponent is 0.5, which is attributed to diffusion‐controlled confined crystallization. This shows that diffusion has a great influence on the overall crystallization rate when chain mobility is reduced, which can be caused either by lower T _c or by constrained microstructure.     

Complex nanostructured materials from segmented copolymers prepared by ATRP

The development of new controlled/living radical polymerization processes, such as Atom Transfer Radical Polymerization (ATRP) and other techniques such as nitroxide mediated polymerization and degenerative transfer processes, including RAFT, opened the way to the use of radical polymerization for the synthesis of well-defined, complex functional nanostructures. The development of such nanostructures is primarily dependent on self-assembly of well-defined segmented copolymers. This article describes the fundamentals of ATRP, relevant to the synthesis of such systems. The self-assembly of block copolymers prepared by ATRP is illustrated by three examples. In the first, block copolymers of poly(butyl acrylate) with polyacrylonitrile phase separate, leading to spherical, cylindrical or lamellar morphologies, depending on the block copolymer composition. At a higher temperature, polyacrylonitrile block converts to nanostructured carbon clusters, whereas poly(butyl acrylate) block serves as a sacrificial block, aiding the development of designed nanostructures. In the second example, conductive nanoribbons of poly(n-hexylthiophene) surrounded by a matrix of organic polymers are formed from block copolymers prepared by ATRP. The third example describes an inorganic-organic hybrid system consisting of hard nanocolloidal silica particles (20 nm) grafted by ATRP with well-defined polystyrene-poly(benzyl acrylate) block copolymer chains (1000 chains per particle). Silica cores in this system are surrounded by a rigid polystyrene inner shell and softer polyacrylate outer shell. Received 9 July 2002 Published online: 11 March 2003     

Polystyrene‐b‐Poly(Ethylene‐r‐butylene)‐b‐Polystyrene Triblock Copolymer/Organoclay Nanocomposites and Their Phase Characteristics

Abstract

Intercalated polymer/clay nanocomposites were prepared using a polystyrene‐b‐poly(ethylene‐r‐butylene)‐b‐polystyrene (SEBS) cylindrical triblock copolymer. Dynamic rheological measurements, x‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetry analysis (TGA) were conducted to investigate the internal structure and physical and phase characteristics of the nanocomposites. The XRD data confirmed that the interlayer distance between the anisotropic silicates increased due to the intercalation of SEBS into the clay interlayers. As the clay loading increased, the onset points of the order–disorder transition (ODT) and order–order transition (OOT) were found to decrease, whereas the thermal decomposition temperatures, monitored by TGA, increased with the clay loading.