Information contained in the radiating ultrasound during ultrasonic welding

During ultrasonic welding, unnecessary ultrasound together with audible sound is radiated into the air. Audible sound is noisy and uncomfortable, and ultrasound may have bed effects on adjacent equipment. However, it is considered that these sounds potentially contain useful information such as welding state. This article reports the relationship between radiated ultrasound and the change of the welding state during ultrasonic welding. It is known that the welding state can be presumed from the change of the mechanical load impedance, which can be calculated from resonant frequency, motional voltage and the driving current of the vibrating system for the welder when a constant-velocity motional-feedback power oscillator is used. In this study, radiated ultrasound picked up with a microphone and an amplifier is recorded and analyzed with a personal computer. Analyzed results are compared with the change of the mechanical load impedance that is also calculated from the recorded data of the resonant frequency, motional voltage and the driving current of the vibrating system for the welding. Experiments were made on the ultrasonic welding of plastic rods. The relationship between the parameters of radiated ultrasound and the electrical parameters of the vibrating system were compared. The peak amplitude of the radiated ultrasound and the mechanical impedance versus time were very similar. It is shown in this study that radiated ultrasound contains lots of useful information.     

Electromechanical and pyroelectric properties in CoZn ferrite transducer

The system Co_0.6Zn_0.4Fe₂O₄ ferrite was prepared by the usual ceramic method. The resonant frequency and antiresonance of vibrating disc have been studied as a function of temperature. The decrease of resonant frequency with rising temperature was attributed to increase the interaction of domains with the applied AC field. The decrease of the ultrasonic wave velocity with the increase of temperature was ascribed to thermal lattice vibration, which facilitate the domains to interact at lower frequency of the applied AC field. The electromechanical coupling factor of the radial mode was fairly constant with rising temperature. The pyroelectric voltage measured at the transducer electric terminals increases with the increase of temperature. Ferrite transducer is useful for ultrasonic generation to be used in technology.     

直线感应加速器组元的双脉冲改造

 对用于单脉冲直线感应加速器的加速组元进行了双脉冲改造的初步尝试：利用传输线延时获得了双脉冲馈入；用铁氧体作为磁芯材料，在感应腔上得到了双脉冲腔压波形。结果表明，现有组元功率系统经过简单的改造，可以获得两个甚至多个脉冲输出；在伏秒值允许的范围内，铁氧体磁芯的感应腔可以感应出双脉冲波形。为以后多脉冲直线感应加速器的改造和设计提供了一个方向，也提出了一些有待解决的问题。     

多脉冲励磁下铁氧体及非晶磁环的磁特性

感应脉冲加速器的磁芯通常为铁氧体或非晶材料,而感应腔磁芯在工作脉冲下的磁性能是决定感应加速脉冲波形好坏的重要因素。搭建了低压多脉冲实验平台对铁氧体和非晶小磁环分别进行MHz重复频率的多脉冲励磁,对励磁线圈上的电压电流波形进行监测,绘制了多脉冲励磁下磁环的磁化曲线,并结合含磁芯线圈动态电感量的递推公式计算出磁环在多脉冲励磁过程中磁导率的变化曲线;在高压三脉冲实验平台上对铁氧体磁芯和非晶磁芯实验感应腔进行了高压三脉冲实验,得到的磁芯多脉冲磁化规律与低压实验的结果一致。最后对两种磁环在多脉冲励磁下的磁性能差异进行了对比分析。     

磁开关磁芯动态参数测试及分析

磁开关是磁脉冲压缩系统的关键部分,磁开关的磁芯性能参数直接影响到磁脉冲压缩系统的总体性能。针对磁脉冲压缩系统中磁开关磁芯应用特性,设计了回路振荡法对磁芯动态磁特性进行测量。通过测量磁开关工作电压和电流参数,计算磁芯的动态磁滞回线,确定饱和磁感应强度、矫顽力等动态参数。基于实验测量参数建立了包含动态磁滞回线的磁脉冲压缩电路模型,研究了磁开关动态特性对电压传递的影响。根据研究结果可得,在磁脉冲压缩系统设计中选择矫顽力较小的磁芯,可降低磁开关的能量损耗,从而保证系统具有较高的电压传递效率。     

大电流两电极气体开关研究

 由于引燃管难以满足现在能源系统对放电开关承受大电流的要求，因此研制了大电荷转移量两电极气体开关。这种新型气体开关电极间距可调，无触发极，采用同轴结构，并将主电极置于金属腔体内，减少了放电对绝缘支撑的污染。主电极为铜钨合金材料，设计为平顶圆柱状，以提高烧蚀均匀度和热传导效率，减少电极材料喷溅，延长其寿命。绝缘支撑采用碗状结构，提高了机械强度，增加了沿面击穿距离。该开关工作电压达25 kV，放电电流超过100 kA（脉冲宽度600 μs），单次脉冲电荷转移量达50 C。实验结果显示该气体开关触发性能稳定，电极表面烧蚀均匀，多次大电流实验后电极表面保持完好，可应用于强激光能源系统。     

铸造奥氏体不锈钢中铁素体与奥氏体位向关系及其对声衰减的影响

研究了铸造奥氏体不锈钢中铁素体与奥氏体位向关系及其对超声散射衰减的影响.利用电子背散射衍射技术表征了两相的晶体取向及其位向关系,基于真实的铁素体形貌建立了二维声传播各向异性模型并利用时域有限差分法进行了计算,分析了不同位向关系、铁素体形貌特征对声衰减系数的影响规律并进行了实验验证.结果表明：铸造奥氏体不锈钢奥氏体晶粒中散布着形状复杂的铁素体,典型铁素体形貌为条状和岛状;铁素体与奥氏体的位向关系以Kurdjumov-Sachs关系为主,少量满足Nishiyama-Wassermann关系.对声传播过程进行计算,发现两相位向关系和铁素体形貌协同作用影响超声波传播,在较高检测频率（15 MHz）下对散射衰减的影响不能忽略.结合“原位”实验对奥氏体<101>柱状晶粒的声衰减影响因素进行了定量分析,发现对于单一铸造奥氏体晶粒,晶粒内部取向不均匀性、奥氏体-铁素体位向关系以及奥氏体晶粒内铁素体形态都是超声散射衰减的主要原因.     

Planar atmospheric pressure dielectric barrier discharge for ozone production

Planar dielectric barrier discharge (DBD) has been designed for ozone synthesis using oxygen as working gas. Applied voltage, gas flow rate and gap space between electrodes have been found to be an important parameters affecting ozone concentration. Electrical characterization of the discharge cell including onset voltage, consumed power, and current voltage wave form have been studied. A maximum ozone concentration of 29 g/m³ and maximum efficiency of 14g/kWmin have been obtained for the designed system.     

含磁芯线圈动态电感计算

 从电感的基本定义出发，推导了一个新的递推公式，可准确地对含磁芯线圈动态电感进行数值计算，并在纯电感、含有5匝磁芯线圈和含有17块铁氧体大环磁芯的感应腔在双脉冲励磁情况下分别计算了动态电感量，验证了该方法的可行性。通过电感值可反推出磁芯在各种情况下磁导率的变化曲线，从而确定磁芯的磁特性及其适用范围。     

Positioning of small particles by an ultrasound field excited by surface waves

A method for the controlled positioning of small particles in one or two dimensions by an ultrasound field excited by a surface wave is presented. Particles of a diameter between 10 and 100 microm placed on a surface can be concentrated at certain locations and moved over the surface. In other approaches it is possible to let the particle levitate freely in the fluid. However for the use of ultrasonic positioning in for example microassembling it is necessary to move particles over a surface as well as to let them levitate over the surface. Physical principle: A two- or three-dimensional ultrasound field is excited in a fluid filled gap between a rigid surface at the bottom and a vibrating surface of a solid at the top. The height of the gap varies between 0.1 and 2 mm. A one-dimensional sinusoidal vibration of the upper surface excites a two-dimensional ultrasound field in the fluid. Particles that are arbitrarily distributed on the lower surface will be concentrated in lines by the ultrasound field. First the calculation of the field of forces on particles in the fluid layer is presented. Then the dispersion relation of a vibrating plate which is in contact with a fluid on one side is derived. The technical setup will be introduced. Finally the experiments are shown and compared to the theoretical results.     

猝发双脉冲直线感应加速器组元研究

 在原单脉冲直线感应加速器（LIA）组元的基础上，利用电缆延时和电缆反射两种方式获得了间隔500～1 000 ns的猝发双脉冲输出。在感应加速腔上进行了双脉冲实验，获得了幅度大于200 kV、前沿小于35 ns、平顶大于60 ns的双脉冲加速电压波形。两种方式中第一个脉冲的前沿和幅度都达到了原单脉冲组元的水平，表明加速腔负载的变化对波形没有明显影响，但由于电缆对波形的损耗，第二个脉冲的幅度和前沿比第一个脉冲略差。可以利用水介质传输线来代替长电缆，减小传输线的长度及其对波形的损耗。两个脉冲间的幅度差异可以通过改变长电缆的阻抗来调节。实验表明，通过这两种猝发双脉冲的产生方式并结合加速腔磁芯的改进，可简单高效地完成原单脉冲LIA的双脉冲改造。     

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用Matlab软件对大气压均匀辉光放电等离子体(OAUGDP)激励器系统的电特性进行了仿真。在仿真模型中,等离子体放电被建模成一个电压控制的电流源:当加在气隙上的电压超过等离子体产生电压时,该受控电流源接通;电流源的输出电流和所加电压之间遵循幂律。建立了一个OAUGDP激励器系统中等离子体放电的电路模型。仿真结果与实际激励器系统的实验数据很吻合。仿真结果表明,在不同的运行条件下,放电电流与电压之间遵循不同的指数幂律,仿真放电电流波形也不同。     

Transverse and torsional complex vibration systems for ultrasonic seam welding of metal plates

Transverse and torsional complex vibration systems for ultrasonic seam welding of metal plate specimens, using a 27 kHz complex vibration disk welding tip vibrating in transverse and torsional vibration modes, were studied. Using a complex vibration welding system with a welding tip vibrating in elliptical or circular locus, thick plate specimens can be welded with a more uniform and larger area compared to a conventional ultrasonic welding system. The disk welding tip vibrates in an elliptical or circular locus. The complex vibration system can continuously weld multiple parts of metal plate specimens such as heat sinks with a large number of fins.     

Study of a magnetic alloy-loaded cavity for compact synchrotrons

Magnetic alloy(MA)-loaded cavities have been widely used in compact proton and heavy-ion synchrotrons,and the MA core is the key issue in their development.Chinese-produced MA has never yet been adopted as core material for an MA-loaded cavity.To use Chinese-produced MA as the core material,it is necessary to study its properties,and compare with MA material produced elsewhere.In this paper,the properties of several MA cores made of Chinese-produced material are measured.Based on the measured results,a schematic design is produced for a cavity which could obtain 1 kV gap voltage with less than 1.5 kW power dissipation in the frequency range of0.5-7 MHz.The difference between resonant frequencies obtained from simulation and analytical results is less than10%.     

Near-field optical microscope with a multiheight scanning imaging mode

A near-field scanning optical microscope has been developed to yield optical images with various gap distances between the probe and the sample surface. The microscope uses an apertureless metallic probe, the position of which is controlled by regulation of the tunneling-electron current from the probe to the sample and by computer-generated bias voltage. Experimental results of near-field optical imaging with the developed microscope at different gap distances are shown. Thirteen images at gap distances of 0 to 500nm demonstrate that the near-field image depends strongly on the gap distance. The imaging characteristics of a near-field imaging system are shown with the spatial-frequency spectra of images. Future investigation of the developed microscope is also discussed.     

间隙长度对气体火花开关静态性能的影响

针对快放电直线脉冲变压器驱动源初级储能开关,调节开关气压,进行相同自击穿电压下不同间隙长度的开关自击穿实验。通过监测自击穿电压分布规律变化,研究开关间隙长度对开关自击穿特性的影响。结果表明,当开关间隙长度较大时,电极表面粗糙度较小,表明电极烧蚀程度较低。开关间隙长度为6 mm时,开关自击穿电压分散性达到最小,自击穿电压分布符合高斯函数,间隙长度大于6 mm时自击穿电压分布符合极限函数。适当增加开关间隙长度使自击穿电压分布失去对称性,有利于开关在低欠压比下获得更好的静态性能。针对电极结构,选择开关间隙长度为6~9 mm时能够获得最佳的静态性能。初步分析,引起开关自击穿电压分布发生改变的原因是电场强度的改变对阴极电子发射产生了影响。     

Finite element modeling of a micro-drill and experiments on high speed ultrasonically assisted micro-drilling

Modal characteristics of a generic micro-drill and experiments on the micro-drilling with superimposing of longitudinal ultrasonic vibration are presented. Finite element (FE) analysis is used for identification of eigenfrequencies and modes of the drill. Dynamic influence of the drill shank is discussed and a hybrid model is proposed to account for it. The model is proven to be efficient for complicated drill models and advanced analysis. A high speed ultrasonically assisted micro-drilling (UAMD) system is established with air bearings and longitudinally vibrating workpiece. During the experiments the thrust force reduction is studied as well as effects of ultrasonic vibration frequency and rotational speed. A correlation study was conducted between the thrust force measurements and simulations from a nonlinear force model. It can be seen that the current one-dimensional model is not sufficient to describe the complete behavior of the drill. The FE model and force experimental results can be utilized for a full dynamic model of the UAMD system to study vibration and the cutting mechanism in the future.     

一种自放电双锥天线激励电压的测量方法

采用一种通过测量脉冲源对天线的充电电流,来间接测量天线放电激励电压的方法。首先建立了实际电路的理论仿真模型,通过理论仿真证明了该方法的可行性。然后在双锥天线的不同绝缘工作气压下,对其充电电流进行了测量。由天线的充电电流推导出了在不同工作气压下天线的电压波形和放电激励电压。该种方法无需对天线进行改造,不会引进寄生参数,不会影响被试对象的工作状态,且在工程上易于实现。     

Modelling of magnetic cores for power electronics applications

A Preisach product model, called here modified scalar preisach model (MSPM) is applied to predict the hysteretic behaviour of soft ferrite cores for power electronics applications. The paper discuss the main points of the model and explains a possible way to identify the modelling parameters by the experimental curves of the major loops and of the virgin material magnetization. In the final part of the paper a series of experimental tests are presented, and the capability of the model to predict the power losses and the waveforms of current and voltages in a power electronic system in which is placed a soft ferrite core is shown.