多匹配层空气耦合压电超声换能器*

该文针对超声无损检测与成像功能空气耦合换能器开展了分析计算和研制。为解决压电材料与空气间巨大的阻抗失配问题,进行了多匹配层设计,并基于有限元技术仿真设计了1-3压电复合材料参数。借助复数压电方程,导出考虑损耗的多匹配层压电复合材料换能器厚度振动等效电路,获得其等效导纳,以此计算电导谱,同时基于有限元技术数值计算相应电导谱,二者有较好的一致性。在此基础上分别设计制作复合压电材料,多匹配层材料以及由此构成的空气耦合超声换能器。换能器的实测电导谱与数值仿真结果一致。进一步的换能器回波信号测试及其谱分析结果表明,所研制的160 k Hz中心频率空气耦合换能器样品有较好灵敏度和带宽。这些结果说明,该文研制的空气耦合超声换能器的初样是成功的。     

Recent observations with air-coupled NDE in the frequency range of 650 kHz to 1.2 mHz

An air-coupled NDE-system has been used for the inspection and imaging of discontinuities and inhomogenities in different kinds of materials, such as coating variations on tissue, spot welds on steel, and air inclusions in metal plates and welds. The measurement system operates in either continuous or pulse mode at sound frequencies between 0.65 and 1.2 MHz. Air-coupled piezo-based transducers with matching layers are used to overcome the acoustic impedance gap with air.     

Coded waveforms for optimised air-coupled ultrasonic nondestructive evaluation

This paper investigates various types of coded waveforms that could be used for air-coupled ultrasound, using a pulse compression approach to signal processing. These are needed because of the low signal-to-noise ratios that are found in many air-coupled ultrasonic nondestructive evaluation measurements, due to the large acoustic mismatch between air and many solid materials. The various waveforms, including both swept-frequency signals and those with binary modulation, are described, and their performance in the presence of noise is compared. It is shown that the optimum choice of modulation signal depends on the bandwidth available and the type of measurement being made.     

利用激光多普勒测振仪的空气耦合超声声场测量*

进行了空气耦合超声声场测量的实验研究。使用激光多普勒测振仪测量由声波引起的激光路径上的介质折射率变化,进而得到空气和固体材料内部的时域瞬态声压。通过直接测量空耦换能器的辐射声功率,给出对单个空耦换能器灵敏度的直接评价方法。用空耦换能器激励K9玻璃板的漏兰姆波,观测到空气中的直达波和反射波、固体板内和空气中的漏兰姆波,实现了空气和固体中微弱声波的非侵入式实验测量,为空耦换能器的特性评估和空耦检测系统的声场测量提供了实验方法。     

The development of a shock-tube based characterization technique for air-coupled ultrasonic probes

The present paper proposes a new characterization technique for air-coupled ultrasound probes. The technique is based on a shock tube to generate a controlled pressure wave to calibrate transducers within their operating frequency range. The aim is to generate a high frequency pressure wave (at least up to 200 kHz) with the low energy levels typical of commonly used air-coupled ultrasound probes. A dedicated shock-tube has been designed and tested to assess calibration performances. The sensor transfer function has been measured by using a pressure transducer as reference.     

基于有限元的空耦超声相控阵Lamb波激发与检测

基于非接触式空气耦合超声换能器的无损检测技术在常规板材、纤维复合材料、层状结构材料、粘接界面等的检测中有了长足的发展。但是因为空气耦合超声本身的限制,对于如何提高空气声换能器的发射效率和接收灵敏度、提高检测中接收的信噪比成为这一领域的重要课题。因此有必要结合最新的信号处理技术探索新的无损检测形式。本文通过提出了基于电容式的空气声换能器阵列的构建和制作方法,应用有限元数值方法对一维线阵的空气声换能器阵列的动态偏转特性进行了模拟,并使用构建流固耦合模型对二维的空气声场及板材中的位移场进行计算。通过一维空气耦合相控阵的声束动态偏转激励了各向同性板中的Lamb波A₀ 和S₀模式,并进行了分析,验证了此模型可以进一步用于基于空气耦合相控阵激励的Lamb波的无损检测中。     

基于空耦超声Lamb波的金属板状结构内部缺陷检测方法

针对接触式超声检测方法在金属板结构内部缺陷实际工程检测中存在的环境要求高、效率低、操作难度高等问题,提出了空耦超声Lamb波检测方法,该方法能更好地适应现场应用环境,提高检测效率,减少传感器数量。通过有限元仿真和实验分析比较了空耦超声检测与接触式超声检测两种方法接收到的信号和成像效果。结果表明:有限元仿真和实验中,空耦超声检测方法对缺陷位置的定位误差分别为2 mm和3.6 mm,接触式检测方法对缺陷位置的定位误差分别为2 mm和11.3 mm,空耦检测具有较高的定位精度;单侧激励条件下,适合采用A0模态Lamb波对板内缺陷进行检测;空耦超声检测可以通过调整信号接收角度接收单一模态Lamb波,避免伪像产生。该方法为后续金属板状结构内部缺陷的空耦超声检测提供参考。     

Humidity and aggregate content correction factors for air-coupled ultrasonic evaluation of concrete

This paper describes the use of non-contact ultrasound for the evaluation of concrete. Micromachined capacitance transducers are used to transmit ultrasonic longitudinal chirp signals through concrete samples using air as the coupling medium, and a pulse compression technique is then employed for measurement of time of flight through the sample. The effect on the ultrasonic wave speed of storing concrete samples, made with the same water/cement ratio, at different humidity levels is investigated. It is shown that there is a correlation between humidity and speed of sound, allowing a correction factor for humidity to be derived. A strong positive linear correlation between aggregate content and speed of sound was then observed; there was no obvious correlation between compressive strength and speed of sound. The results from the non-contact system are compared with that from a contact system, and conclusions drawn concerning coupling of energy into the samples.     

Three-dimensional hybrid model for predicting air-coupled generation of guided waves in composite material plates

For contact-less, non-destructive testing (NDT) purposes using air-coupled ultrasonic transducers, it is often required to numerically simulate the propagation of ultrasonic waves in solid media, and their coupling through air with specific transducers. At that point, one could simulate the propagation in the air and then in the solid component, using a Finite Element (FE) model. However, when three-dimensional (3D) modeling becomes necessary, such a solution reveals to be extremely demanding in terms of number of degrees of freedom and computational time. In this paper, to avoid such difficulties, the propagation in air from an ultrasonic transmitter to a tested solid plate is modeled in 3D using a closed-form solution. The knowledge of the transducer characteristics (diameter, frequency bandwidth, efficiency in Pa/V) allows the spatial distribution and actual pressure (in Pa) of the acoustic field produced in the air to be predicted, for a given input voltage. This pressure field is applied in turn as a boundary condition in a 3D FE model, to predict the plate response (displacement and stress guided beams) for a given distance between the transmitter and the plate, and for a given angle of orientation of the transmitter with respect to the plate. The FE model is so restricted to modeling of the solid structure only, thus reducing very significantly the number of degrees of freedom and computational time. The material constituting the plate is considered to be an anisotropic and viscoelastic medium. To validate the whole modeling process, an air-coupled ultrasonic transducer is used and oriented at a specific angle chosen for generating one specific Lamb mode guided along a composite plate sample, and a laser probe measures the normal velocity at different locations on the surface of the plate. In the field of NDT, it is generally suitable to excite a pure Lamb mode in order to ease the interpretation of received signals that would represent waves scattered by defects. After a validation step, the numerical model is then used to investigate the effect of the material anisotropy on the purity of the incident guided mode.     

Nonlinear modulation technique for NDE with air-coupled ultrasound

The present study is aimed at expanding flexibility and application area of nonlinear acoustic modulation (NAM-) technique by combining the benefits of noncontact ultrasound excitation (remote locating and imaging of defects) with sensitivity of nonlinear methods in a new air-coupled NAM-version. A pair of focused air-coupled transducers was used to generate and receive (high-frequency) longitudinal or flexural waves in plate-like samples. Low-frequency (LF-) vibrations were excited with a shaker or a loudspeaker. Temporal and spectral analysis of the output signal revealed an extremely efficient nonlinear amplitude modulation and multiple frequency side-bands for sound transmission and flexural wave propagation through cracked defects. On the contrary, a negligible modulation was observed for large and medium scale inclusions and material inhomogeneities (linear defects). A new subharmonic mode of the NAM was observed at high excitation levels. It was also shown for the first time that nonlinear vibrations of cracks resulted in radiation of a very high-order harmonics (well above 100) of the driving excitation in air that enabled imaging of cracks remotely by registration their highly nonlinear "acoustic emission" with air-coupled transducers.     

Evaluation of the acoustic and non-acoustic properties of sound absorbing materials using a three-microphone impedance tube

This paper presents a straightforward application of an indirect method based on a three-microphone impedance tube setup to determine the non-acoustic properties of a sound absorbing porous material. First, a three-microphone impedance tube technique is used to measure some acoustic properties of the material (i.e., sound absorption coefficient, sound transmission loss, effective density and effective bulk modulus) regarded here as an equivalent fluid. Second, an indirect characterization allows one to extract its non-acoustic properties (i.e., static airflow resistivity, tortuosity, viscous and thermal characteristic lengths) from the measured effective properties and the material open porosity. The procedure is applied to four different sound absorbing materials and results of the characterization are compared with existing direct and inverse methods. Predictions of the acoustic behavior using an equivalent fluid model and the found non-acoustic properties are in good agreement with impedance tube measurements.     

Modeling the propagation of nonlinear three-dimensional acoustic beams in inhomogeneous media

A three-dimensional model of the forward propagation of nonlinear sound beams in inhomogeneous media, a generalized Khokhlov-Zabolotskaya-Kuznetsov equation, is described. The Texas time-domain code (which accounts for paraxial diffraction, nonlinearity, thermoviscous absorption, and absorption and dispersion associated with multiple relaxation processes) was extended to solve for the propagation of nonlinear beams for the case where all medium properties vary in space. The code was validated with measurements of the nonlinear acoustic field generated by a phased array transducer operating at 2.5 MHz in water. A nonuniform layer of gel was employed to create an inhomogeneous medium. There was good agreement between the code and measurements in capturing the shift in the pressure distribution of both the fundamental and second harmonic due to the gel layer. The results indicate that the numerical tool described here is appropriate for propagation of nonlinear sound beams through weakly inhomogeneous media.     

空气耦合超声检测复合材料研究综述

复合材料普遍具有高比强度、高比刚度、高模量、耐腐蚀等优异性能,广泛应用于飞机机翼、导弹外壳、航空发动机壳体等部位。制造和服役过程中各类缺陷影响复合材料的力学性能和服役性能,必须采用有效的方法准确检测和评估复合材料中各类缺陷。空气耦合式超声检测具有完全非接触、非侵入、无损伤和无需耦合剂的特点,能够很好地运用于复合材料的在线和在位检测。该文就近年来空气耦合超声检测技术的研究现状进行了系统综述,简明扼要地分析和介绍了当前空气耦合超声检测的研究热点及进展,重点介绍了1-3型压电复合材料换能器、信号处理技术、相控聚焦式空气耦合超声检测、超声在复合材料的传播特性及其与缺陷交互作用的研究现状,探讨了空气耦合超声无损检测技术与仪器的发展方向,总结了目前空气耦合超声检测的研究热点问题,最后展望了空气耦合超声检测的发展趋势和应用前景。     

Measurement of sound absorption coefficients of flat surfaces in a workshop

To improve the acoustic treatment of facings and provide appropriate solutions for noise control at workplace, it is necessary to develop methods of acoustic characterization of the walls in industrial halls. Sound absorption coefficient measurement in industrial rooms is however quite a difficult task because of the partially reverberant conditions. This work describes the measurement of the sound absorption coefficient of flat panels subject to small angle sound incidence, in an industrial hall using an experimental device equipped with an acoustic array. The directivity of this array has been optimized so that the major part of the received acoustic energy would come from one portion only of the investigated facing, this, in turn attenuating the reflected beams due to the reverberation. This new device includes an impulse sound source targeting the panels. The present article focuses mainly on the sound source design and implementation. It also describes some sound absorption measurements carried in a semi-anechoic chamber and in an industrial hall in order to examine the performance of the device. Sound absorption coefficients of several standard liners obtained through this device have been compared to those resulted from the two microphone technique.     

Measuring sound scattering coefficients of uneven surfaces in a reverberant workplace – Principle and validation of the method

In workplaces, wall facings are often based on periodic or aperiodic sound scattering surfaces. It is necessary to develop acoustic characterization methods for these kinds of walls to predict the acoustic pressure cartography in the room in order to improve the acoustical treatment. However, this characterization is quite difficult because of the partially reverberant conditions. We developed a measurement system which determines in situ the sound scattering coefficients of relief surfaces. The measurement method, originally operating in free-field conditions, was adapted for indoor use. To overcome problems of parasite echoes coming from reverberation and from noisy sources present on the site, we developed a dedicated emission/reception system. An acoustic antenna with constant directivity over the full frequency range allows spatial filtering of the parasite echoes and an impulsive sound source enables the use of a broad temporal window, resulting in adequate time separation of the different signals received by the antenna. Measurements of the sound scattering coefficient of a corrugated panel were carried out for several incidence angles in free-field and in a noisy workshop and allowed the in situ validation of this system.     

计算水下凹面目标散射声场的声束弹跳法

为了解决含有多次散射时水下目标声散射场的计算问题,提出了一种声束弹跳方法。把入射声波划分为若干声束,根据几何声学方法计算每条声束在目标表面的反射方向和能量损失,利用物理声学方法计算最后一次反射的声束所对应的面元的散射场,通过计算所有声束产生的散射场的叠加得到整个目标的散射场。计算了直角凹面圆锥体的散射声场,并对具体模型进行了水池测量实验,理论计算和实验测量结果一致。表明该方法作为一种高频近似的数值计算方法,可以计算存在多次散射时水下目标的散射声场。      

Laser ultrasonic surface wave inspection of alumina ceramics of varying density

In this paper, the surface acoustic wave velocity results acquired from the inspection of specially manufactured and characterised alumina ceramic materials are presented. Ultrasonic velocity data of alumina-based ceramics in the range 60-100% theoretical density was generated utilising non-contacting laser-ultrasonic measurements based on laser generation and detection of surface acoustic waves with the objective of creating a routine technique for industrial advanced alumina inspection. With linear fitting the surface acoustic wave velocity data serves as a calibration graph for using laser ultrasonics for routine monitoring of alumina. A second laser ultrasonic technique based on the laser generation and foil transducer detection of surface acoustic waves was used to validate the surface acoustic wave velocities measured by the laser generation/detection technique.     

Air-coupled MUMPs capacitive micromachined ultrasonic transducers with resonant cavities

This work reports performance improvements of air-coupled capacitive micromachined ultrasonic transducers (CMUTs) using resonant cavities. In order to perform this work, we have designed and manufactured a CMUT employing multi-user microelectromechanical systems (MEMS) processes (MUMPs). The transducer was designed using Helmholtz resonator principles. This was characterised by the dimensions of the cavity and several acoustic ports, which had the form of holes in the CMUT plate. The MUMPs process has the advantage of being low cost which allows the manufacture of economic prototypes. In this paper we show the effects of the resonant cavities and acoustic ports in CMUTs using laser Doppler vibrometry and acoustical measurements. We also use Finite Element (FE) simulations in order to support experimental measurements. The results show that it is possible to enhance the output pressure and bandwidth in air by tuning the resonance frequency of the plate (f_p) with that of the Helmholtz resonator (f_H). The experimental measurements show the plate resonance along with an additional resonance in the output pressure spectrum. This appears due to the effect of the new resonant cavities in the transducer. FE simulations show an increase of 11 dB in the output pressure with respect to that of a theoretical vacuum-sealed cavity MUMPs CMUT by properly tuning the transducer. The bandwidth has been also analyzed by calculating the mechanical Q factor of the tuned CMUT. This has been estimated as 4.5 compared with 7.75 for the vacuum-sealed cavity MUMPs CMUT.     

Gas jet as a waveguide for air-coupled ultrasound

The directional characteristics of an ultrasonic signal have been studied during propagation within an axial gas jet. The effects of nozzle shape, nozzle diameter, and variations in jet velocity, temperature and gas composition have been investigated. At high flow velocities of an air jet, divergence of the ultrasonic beam was observed. This was attributed to the effects of refraction, caused by increased acoustic velocities in the direction of the flow. An effective waveguide was also demonstrated by cooling the air jet to below ambient temperatures, so that the acoustic velocity in the air jet was lower than that in the surrounding atmosphere. This could also be achieved by using carbon dioxide mixed with air, whereas the use of helium led to increased divergence. The result is likely to be of use in air-coupled ultrasonic materials inspection.     

Two-dimensional simulation of the single-sided air-coupled ultrasonic pitch-catch technique for non-destructive testing

Non-contact air-coupled ultrasonic inspection of materials using single-sided access offers interesting possibilities for the development of in-line non-destructive testing (NDT) systems. This contribution reports observations and simulations obtained from a single-sided air-coupled pitch-catch configuration. The pitch-catch technique involves a set-up in which transmitter and receiver are located at the same side of the test object. Sound waves, reflected once or multiple times from the back-wall of the object or refracted by a discontinuity, are recorded and analyzed for visualization. The feasibility of the technique is demonstrated, experimentally, in the case of artificial defects in aluminium samples. Depending on the configuration one or more ultrasonic images of the defect can be observed, their number and relative position containing information about the location of the defect. The experiments are simulated using two distinctive methods. The first simulation is based on a ray tracing (shadow) approach, the second method uses a spectral solution implemented within Comsol. Both simulation methods allow simple prediction of the response images in experimental conditions with supplementary levels of complexity, which will assist the development and optimization of online inspection techniques.