射频CO2激光用于轧辊毛化的实验研究

分析了轧辊材料在温度发生变化时对激光吸收系数的影响和毛化加工时各种工艺参数对毛化点的影响.针对Diamond K-50射频激励CO2激光器对轧辊毛化的实验,分析了激光脉冲宽度、重复频率以及毛化扫描速度等参数对毛化点的大小和椭圆度的影响,其中激光脉冲宽度与毛化点大小成线性关系,在脉宽为50～400μs时,毛化点椭圆短轴直径可达90～260μm,满足所需要的毛化加工要求.     

脉冲Nd:YAG激光熔覆修复塑料模具工艺参数的优化

 激光器的电压、电流、脉冲宽度、脉冲频率与激光的扫描速度、光斑直径等工艺参数直接影响着脉冲Nd:YAG激光熔覆质量。为了简化工艺调整过程，提出了重叠率的概念，并进行了理论推导，建立了重叠率与脉冲频率、激光扫描速度、激光光斑直径相互关系的方程式。利用预置法在低碳钢基体上熔覆Ni基合金粉末,获得了2组最佳工艺参数，即单脉冲能量、重叠率分别为6.7 J,97.4%和21 J,69.4%。研究表明：在单脉冲能量和重叠率一定的条件下，改变电流、脉宽、脉冲频率及熔覆速度不会影响熔覆质量。     

血管支架光纤激光切割技术

采用光纤激光器对血管支架进行了激光切割工艺研究,通过实验获得了聚焦透镜焦距及焦点位置、输出功率、切割速度、脉冲频率、脉冲宽度、辅助气体种类及压强等工艺参数对切缝宽度和缝面质量的影响规律.结果表明:缝宽随输出功率、频率、脉宽及辅助氧压的增大而增加,随着切割速度的增加而减小.在实验的基础上找出了血管支架切割的最佳工艺参数,在316LVM不锈钢细管上(管壁厚度为0.12 mm,直径为2 mm)获得了切缝均匀,缝宽小于20 μm网状结构的血管支架.     

脉冲激光与电化学复合的应力刻蚀加工质量研究

脉冲激光电化学复合加工可以有效去除激光辐照区域内的电解产物, 提高加工效率, 改善加工质量. 针对高性能金属材料的微细加工要求, 采用脉冲激光电化学复合的应力刻蚀加工方法对铝合金的刻蚀特性进行理论和试验研究. 通过比较激光直接刻蚀加工和激光电化学复合加工的特点, 应用扫描电子显微镜、光学轮廓仪等检测技术分析了刻蚀区域的形貌特征. 根据力学电化学原理, 探讨了金属材料微结构加工的应力去除机理. 通过加工试验, 研究了工艺参数和加工方式对加工质量的影响, 采用优化的工艺参数, 加工出了质量较好的微结构. 试验结果表明, 激光电化学复合的连续扫描加工稳定性好, 可以有效地降低表面粗糙度, 提高加工质量. 关键词： 激光电化学 应力刻蚀 加工质量 工艺参数     

全光纤调Q激光器腔内脉宽压缩技术

为了压缩MOPA全光纤调Q激光器脉冲宽度,对谐振腔基本参数进行了研究。首先,根据速率方程理论推导出脉冲宽度的表达式,通过数值解建立表达式参数与脉冲宽度的关系。然后,分析增益光纤长度、腔镜输出透过率、Q开关性能等谐振腔基本参数对全光纤调Q种子源输出脉冲宽度的影响并通过实验来逐一验证结果。最后,通过优化的参数搭建全光纤调Q激光器,在重复频率为20 kHz时,得到脉冲宽度为54 ns、平均功率为0.86 W的种子激光输出。在重复频率为100 kHz时,对脉宽142 ns、平均功率为1.66 W的种子光进行预放大和功率主放大,最终得到平均功率120 W、脉宽180 ns、光谱宽度为0.67 nm的稳定脉冲激光输出。通过提升AOM性能、减小增益光纤长度等参数优化方式构建调Q光纤激光器,能有效压缩谐振腔内脉冲宽度。     

100 W全光纤声光调Q光纤激光器实验研究

 报道了一台全光纤结构主振荡功率放大(MOPA)型掺镱脉冲光纤激光器,以光纤光栅为腔镜,光纤型声光调Q的光纤激光器为种子源,通过两级掺镱双包层光纤放大器实现功率放大。对声光调Q的光纤激光器输出特性进行了研究,比较了不同泵浦波长、不同重复频率对激光输出功率和脉冲宽度的影响,并实现了最短脉冲宽度25 ns、单脉冲能量45 μJ的脉冲激光输出。在重复频率50 kHz时,对脉冲宽度130 ns、平均功率0.6 W的种子光进行放大,得到了平均功率102.5 W、脉冲宽度约240 ns的激光输出。     

激光脉冲宽度对有质动力加速电子的影响

基于真空中单电子运动模型,编程计算得到了高斯激光脉冲与初始位于激光传播轴上电子的相互作用结果。不同激光参鼍条件下,得到了电子的能量增益与激光强度、焦斑大小和脉冲宽度关系。结果表明,高斯激光脉冲焦斑较大时,电子没有明显的能量增益,高斯激光脉冲焦斑太小时,电子也没有明显的能量增益。电子的能量增益有一个最佳焦斑大小。在相同激光强度下,电子能量增益的最佳焦斑大小随脉冲宽度的增大而增大,但最佳焦斑大小与脉冲宽度的比值基本上是不变的。     

短脉冲激光作用下丙酮液池沸腾现象的瞬态观测

本文对短脉冲激光作用下试件表面的温度变化和丙酮液体汽泡行为进行了瞬态观测,研 究了激光参数和细小金属颗粒等因素对丙酮液体沸腾行为的影响。结果表明：激光参数中,脉宽是 影响温度曲线和汽泡行为的主要因素,随着激光脉宽增大,大汽泡的长大时间和脱离直径减小;汽 泡长大速度与常规沸腾时的完全不同,没有出现等温生长阶段,在激光脉冲后很长时间内汽泡长大 速度快速增大;试件表面覆盖细小金属颗粒后,沸腾过程变得非常剧烈。     

氩离子激光器同步泵浦染料激光器

研究了氩离子激光器的声光锁模参数.对4880(?)和5145(?)均获得了较稳定的锁模运转.锁模平均功率～300mW,脉冲宽度～200ps,脉冲强度起伏小于5%.用这台氩激光器同步泵浦一台折迭式象散补偿腔染料激光器,实现了同步锁模输出.在5840(?)处,其脉冲宽度小于10ps,平均功率～20mW.波长调谐范围是5700～6200(?),并着重研究了腔长或频率失调对锁模的影响.     

0.05mm薄塑料片小孔群光纤激光精密加工技术

利用光纤激光加工系统对厚度为0.05mm的薄塑料片进行了打孔试验,分析了激光功率、脉冲宽度、辅助气体压强及种类等工艺参数对薄塑料片小孔群加工质量的影响情况。实验结果表明:小孔孔径随激光功率、激光脉冲宽度、辅助气体压强的增大而增大。相比氮气作为辅助气体,采用氧气作为辅助气体,由于氧气有助燃的作用,孔径明显增大,孔质量变差,热影响区增大。采用优化后的激光加工工艺参数,加工出的小孔群孔径为40±2μm,孔壁光滑,加工质量满足设计要求。     

The Process of a Laser-Supported Combustion Wave Induced by Millisecond Pulsed Laser on Aluminum Alloy

We study the process of a laser-supported combustion wave(LSCW) when an aluminum alloy is irradiated by a millisecond pulse laser based on the method of laser shadowgraphy.Under the condition of different laser parameters,the obtained results include the velocity,ignition threshold of LSCW and the variation law.The speed of LSCW increases with the laser energy under the same irradiation laser pulse width,and the speed of LSCW reduces with the increase of the laser pulse width under the same irradiation laser energy.Moreover,the ignition time of LSCW becomes shorter by increasing the laser number of the pulse and is not effected by changing the frequencies,when keeping the laser pulse width and energy unchanged.The results of the study can be applied in the laser propulsion technology and metal surface laser heat treatment,etc.     

YAG laser percussion drilling of a functional multi-layer thin plate

An Au-coated Fe–Ni alloy thin plate was laser drilled by a pulsed Nd:YAG laser. The influences of laser parameters on the diameter of perforation, the outer diameter of crater and the roundness of the perforation have been investigated by employing scanning electron microscopy. The diameter of perforation increases gradually with an increase in pulse width from 0.3 to 8 ms at the fixed average laser power and frequency, and increases with an increase in average laser power from 10 to 25 W at the fixed pulse width and frequency. Some craters are found around the perforations because of the heat affecting of laser beam to the non-irradiated zone. The diametric difference of the perforation between the incident and the effluent sides is very small under the shortest pulse width of 0.3 ms. Good roundness of the perforation can be achieved at either the lowest pulse width or the lowest laser power.     

Modeling and prediction of transmission laser bonding process between titanium coated glass and PET based on response surface methodology

Laser bonding parameters play a very significant role in determining the quality of laser transmission bonding between PET films and titanium films coated glass sheets. In order to achieve good bond strength and minimal bond width, three key process parameters affecting the bond quality of transmission laser bonding, namely, laser power, bond speed and film thickness were optimized by response surface methodology in this paper. Response surface methodology (RSM) was used to develop mathematical models between the key process parameters and the desired responses and the central composite design (CCD) was utilized to conduct experimental planning. The samples were tested using an electromechanical universal micro-tester in order to determine bond strength. The morphology of the bonded area was observed with an optical microscope. The interaction effect of main process parameters on bond quality was researched. Design Expert analysis indicated that the best laser power, bond speed and film thickness on bond quality were 11.2 W, 4 mm/s and 163 nm, respectively. Finally, the experimental results are consistent with the predicted, which illustrates that the developed mathematical models can predict the responses adequately.     

飞秒激光直写PMMA制备微流道的工艺技术研究

针对目前PMMA微流道加工质量差和效率低的问题, 对飞秒激光直写PMMA制备微流道的工艺技术进行了研究。通过实验分析了不同激光参数对微流道的宽度、深度、粗糙度、微流道两侧堆积物火山口高度的影响及变化规律。实验结果表明, 当激光扫描速度为20 mm/s时, 激光功率为0.5 W时, 微流道粗糙度较低且变化幅度不明显; 激光能量从0.5 W增加到0.75 W时, 微流道的宽度、深度与激光能量呈线性关系增加; 激光功率大于0.5 W时, 随着激光功率以及加工次数的增加, 微流道宽度、深度、粗糙度以及堆积物火山口的高度逐渐增加。经过计算得出, PMMA的烧蚀阈值为0.357 J/cm2。通过优化工艺参数, 制备出粗糙度较低、表面光滑、深度为16 μm的微流道芯片。     

A two-step nanosecond laser surface texturing process with smooth surface finish

Surface texturing (for example, producing micro dimples on the surface) of mechanical parts has a great potential to improve the surface tribological properties. Surface texturing through nanosecond laser ablation has many associated advantages and hence has drawn lots of attentions. However, the produced micro dimple bottom (if through laser spot scanning) is often very rough, which may harm the surface tribological properties. In this paper, a two-step laser surface texturing process is proposed and studied, where a relatively high-fluence laser ablation step (which is to create dimples) is followed by a low-fluence laser-induced melting, melted material flow and re-solidification step (which is to smooth the ablated dimple bottom surface). The study shows that the two-step laser surface texturing process can produce dimples with very smooth bottom surfaces. The effects of laser pulse duration and scan speed in Step 2 on the dimple bottom surface morphology and roughness have also been investigated, and some very interesting physical phenomena have been found, which have been rarely reported before in literature. Some hypothesized explanations are given for the observed effects, which require future work to completely understand their underlying mechanisms.     

Research on air tightness of image intensifier tube during laser sealing北大核心CSCD

采用高功率YAG激光焊接机对高性能三代像管管壳后端(4J34可伐合金)与荧光屏屏环(4J49可伐合金)进行封接试验。研究了激光功率、脉冲宽度对焊接接头成型及表面热扩散的影响规律。研究表明:4J34合金与4J49合金表面成型质量在设备最大工作电流100 A,激光功率195 W及脉宽1.7 ms时最好,相对于激光功率,脉冲宽度对焊缝熔宽和熔深的影响更加显著,接头焊接中心区硬化最为严重,其硬度最大,热影响区次之。     

Use of the grey relational analysis to determine optimum laser cutting parameters with multi-performance characteristics

This paper presents an effective approach for the optimization of laser cutting process of St-37 steel with multiple performance characteristics based on the grey relational analysis. Sixteen experimental runs based on the Taguchi method of orthogonal arrays were performed to determine the best factor level condition. The response table and response graph for each level of the machining parameters were obtained from the grey relational grade. In this study, the laser cutting parameters such as laser power and cutting speed are optimized with consideration of multiple-performance characteristics, such as workpiece surface roughness, top kerf width and width of heat affected zone (HAZ). By analyzing the grey relational grade, it is observed that the laser power has more effect on responses rather than cutting speed. It is clearly shown that the above performance characteristics in laser cutting process can be improved effectively through this approach.