An a priori study of different tabulation methods for turbulent pulverised coal combustion

In many practical pulverised coal combustion systems, different oxidiser streams exist, e.g. the primary- and secondary-air streams in the power plant boilers, which makes the modelling of these systems challenging. In this work, three tabulation methods for modelling pulverised coal combustion are evaluated through an a priori study. Pulverised coal flames stabilised in a three-dimensional turbulent counterflow, consisting of different oxidiser streams, are simulated with detailed chemistry first. Then, the thermo-chemical quantities calculated with different tabulation methods are compared to those from detailed chemistry solutions. The comparison shows that the conventional two-stream flamelet model with a fixed oxidiser temperature cannot predict the flame temperature correctly. The conventional two-stream flamelet model is then modified to set the oxidiser temperature equal to the fuel temperature, both of which are varied in the flamelets. By this means, the variations of oxidiser temperature can be considered. It is found that this modified tabulation method performs very well on prediction of the flame temperature. The third tabulation method is an extended three-stream flamelet model that was initially proposed for gaseous combustion. The results show that the reference gaseous temperature profile can be overall reproduced by the extended three-stream flamelet model. Interestingly, it is found that the predictions of major species mass fractions are not sensitive to the oxidiser temperature boundary conditions for the flamelet equations in the a priori analyses.     

A spray flamelet/progress variable approach combined with a transported joint PDF model for turbulent spray flames

A spray flamelet/progress variable approach is developed for use in spray combustion with partly pre-vaporised liquid fuel, where a laminar spray flamelet library accounts for evaporation within the laminar flame structures. For this purpose, the standard spray flamelet formulation for pure evaporating liquid fuel and oxidiser is extended by a chemical reaction progress variable in both the turbulent spray flame model and the laminar spray flame structures, in order to account for the effect of pre-vaporised liquid fuel for instance through use of a pilot flame. This new approach is combined with a transported joint probability density function (PDF) method for the simulation of a turbulent piloted ethanol/air spray flame, and the extension requires the formulation of a joint three-variate PDF depending on the gas phase mixture fraction, the chemical reaction progress variable, and gas enthalpy. The molecular mixing is modelled with the extended interaction-by-exchange-with-the-mean (IEM) model, where source terms account for spray evaporation and heat exchange due to evaporation as well as the chemical reaction rate for the chemical reaction progress variable. This is the first formulation using a spray flamelet model considering both evaporation and partly pre-vaporised liquid fuel within the laminar spray flamelets. Results with this new formulation show good agreement with the experimental data provided by A.R. Masri, Sydney, Australia. The analysis of the Lagrangian statistics of the gas temperature and the OH mass fraction indicates that partially premixed combustion prevails near the nozzle exit of the spray, whereas further downstream, the non-premixed flame is promoted towards the inner rich-side of the spray jet since the pilot flame heats up the premixed inner spray zone. In summary, the simulation with the new formulation considering the reaction progress variable shows good performance, greatly improving the standard formulation, and it provides new insight into the local structure of this complex spray flame.     

Experimental and numerical investigation of a stagnation pulverised coal flame

A multi-stream Flamelet Progress Variable (FPV) model, specifically developed for coal combustion, is proposed. The model accounts for the different fuel streams associated with the volatile and char burnout products. The applicability of the new FPV model is investigated in a laminar stagnation pulverized coal flame. The flame considered is a premixed mixture of CH₄, O₂ and N₂, carrying pulverized coal particles, stabilized in an impinging wall. Spontaneous emissions of OH*, CH* and C${}_2^{*}$ are measured to identify the flame. The 1D numerical simulations of the experimental conditions are able to reproduce the main features of the flame. The applicability of the multi-stream FPV model to coal combustion is further evaluated with the a posteriori analysis of the FPV results, comparing the results with a reference model, where the species are fully transported and the chemistry directly evaluated. Then, with the budget analysis, the influence of the control variables used to build the look-up table is assessed by examining the conditional contributions to the overall transport terms of scalar quantities (e.g. species, temperature). The results of both analyses show that the proposed multi-stream FPV model can accurately predict the main features of coal combustion, with only minor issues related to the manifold used to build the look-up table.     

Capturing multi-regime combustion in turbulent flames with a virtual chemistry approach

Multiple flame regimes are encountered in industrial combustion chambers, where premixed, stratified and non-premixed flame regions may coexist. To obtain a predictive tool for pollutant formation predictions, chemical flame modeling must take into account the influence of such complex flame structure. The objective of this article is to apply and compare two reduced chemistry models on both laminar and turbulent multi-regime flame configurations in order to analyze their capabilities in predicting flame structure and CO formation. The challenged approaches are (i) a premixed flamelet-based tabulated chemistry method, whose thermochemical variables are parameterized by a mixture fraction and a progress variable, and (ii) a virtual chemical scheme which has been optimized to retrieve the properties of canonical premixed and non-premixed 1-D laminar flames. The methods are first applied to compute a series of laminar partially-premixed methane-air counterflow flames. Results are compared to detailed chemistry simulations. Both approaches reproduced the thermal flame structure but only the virtual chemistry captures the CO formation in all ranges of equivalence ratio from stoichiometry premixed flame to pure non-premixed flame. Finally, the two chemical models combined with the Thickened Flame model for LES are challenged on a piloted turbulent jet flame with inhomogeneous inlet, the Sydney inhomogeneous burner. Mean and RMS of temperature and CO mass fraction radial profiles are compared to available experimental data. Scatter data in mixture fraction space and Wasserstein metric of numerical and experimental data are also studied. The analyses confirm again that the virtual chemistry approach is able to account for the impact of multi-regime turbulent combustion on the CO formation.     

Large eddy simulation of piloted pulverised coal combustion using extended flamelet/progress variable model

An extended flamelet/progress variable (EFPV) model for simulating pulverised coal combustion (PCC) in the context of large eddy simulation (LES) is proposed, in which devolatilisation, char surface reaction and radiation are all taken into account. The pulverised coal particles are tracked in the Lagrangian framework with various sub-models and the sub-grid scale (SGS) effects of turbulent velocity and scalar fluctuations on the coal particles are modelled by the velocity-scalar joint filtered density function (VSJFDF) model. The presented model is then evaluated by LES of an experimental piloted coal jet flame and comparing the numerical results with the experimental data and the results from the eddy break up (EBU) model. Detailed quantitative comparisons are carried out. It is found that the proposed model performs much better than the EBU model on radial velocity and species concentrations predictions. Comparing against the adiabatic counterpart, we find that the predicted temperature is evidently lowered and agrees well with the experimental data if the conditional sampling method is adopted.     

Flame characterisation of gas-assisted pulverised coal combustion using FPV-LES

A multiphase flamelet/progress variable (FPV) model for the large eddy simulation (LES) of gas-assisted pulverised coal combustion (PCC) is developed. The target of the simulation is the Darmstadt turbulent gas-assisted swirling solid fuel combustion chamber. The coal particles are treated as Lagrangian point particles, the position, momentum and energy of which are tracked. The gas phase is described by the low-Mach Navier-Stokes equations alongside the Eulerian transport equations of the governing variables for the FPV model. The set of chemical states of the PCC flame is pre-tabulated in a six-dimensional flamelet table and determined by the mixing of the primary fuel stream, volatiles and char off-gases with the oxidising air, the progress of chemical reactions, the interphase heat transfer, as well as sub-grid scale variations. A presumed $\beta$-PDF approach for the total mixture fraction is applied to capture sub-grid scale effects. The discrete ordinate method (DOM) with the weighted sum of grey gases model (WSGGM) is employed to model radiation. The FPV-LES results are validated against the experimental evidence and a good agreement of the predicted mean and RMS velocities, as well as the mean gas temperature between experiments and simulations is obtained. The contributions of the pilot, volatile and char off-gas fuel streams to the coal flame are analysed. It is found that most regions of the furnace are dominated by either pilot or volatile combustion, while char conversion only occurs in the far downstream and outer furnace regions. The pilot gas dominates the near-wall region inside the quarl, whereas the volatile gas mainly released from small particles dominates a first volatile combustion zone in the interior of the internal recirculation zone. Larger particles heat up more slowly and release their volatile content further downstream, leading to a secondary volatile combustion zone.     

Modelling effects of subgrid-scale mixture fraction variance in LES of a piloted diffusion flame

A posteriori analysis of the statistics of two large-eddy simulation (LES) solutions describing a piloted methane–air (Sandia D) flame is performed on a series of grids with progressively increased resolution reaching about 10.5 million cells. Chemical compositions, density and temperature fields are modelled with a steady flamelet approach and parametrised by the mixture fraction. The difference between the LES solutions arises from a different numerical treatment of the subgrid scale (SGS) mixture fraction variance – an important quantity of interest in non-premixed combustion modelling. In the first case (model I), the variance transport equation is solved directly, while in the second (model II), an equation for the square of the mixture fraction is solved, and the variance is computed from its definition. The comparison of the LES solutions is based on the convergence properties of their statistics with respect to the turbulence resolution length scale. The dependence of the LES statistics is analysed for velocity and the mixture fraction fields, and tested for convergence. For the most part, the statistics converge for the finest grids, but the variance of the mixture fraction shows some residual grid dependence in the high-gradient regions of the jet near field. The SGS variance given by model I exhibits realisability everywhere, whereas in regions of the flame model II is non-realisable, predicting negative variances. Furthermore, the LES statistics of model I exhibit superior convergence behaviour.     

Experimental and numerical investigations on the interactions of volatile flame and char combustion of a coal particle

The model that takes chemical reactions, heat and mass transfers in the boundary layer of the particle into account simultaneously, is developed for simulating the combustion of a pulverized coal particle. The FTIR in situ temperature-measurements and the comparison between numerical simulations for the pulverized coal and the devolatilized char show that the volatile flame induces the combustion of the primary product of surface oxidation CO. Due to the influence of volatile flame, the char particle can be ignited at temperature lower than its heterogeneous ignition temperature, which elucidates the physical essence of joint hetero-homogeneous ignition mode discovered by Jüntgen.     

H2/air旋流预混燃烧的流场特性和火焰结构分析

本文采用完全可压缩的N-S方程,对当量比为1.0的H₂/air旋流预混火焰进行了直接数值模拟研究。氢气和空气的化学反应采用9种组分19步的详细机理。模拟结果表明,强旋流流场中存在回流区,碗形旋流火焰稳定在回流区的外围。在火焰面上沿火焰法向提取了局部火焰结构,将局部湍流火焰结构与层流预混火焰的火焰结构进行了比较,发现局部湍流火焰比层流预混火焰更薄,燃烧强度更高。     

Detailed analysis of early-stage NOx formation in turbulent pulverized coal combustion with fuel-bound nitrogen

A carrier-phase direct numerical simulation (CP-DNS) of pulverized coal combustion in a mixing layer is performed, considering three NO_x formation mechanisms (fuel-NO_x, thermal-NO_x and prompt-NO_x). Detailed analyses, including reaction path analysis, chemical timescale analysis, and a priori and budget analyses are conducted to investigate the NO_x production mechanisms and the performance of the flamelet model. Considering the high computational cost of CP-DNS, this work focuses on the early phase governed by devolatilization, where char reactions are less important. The reaction path analyses show that the principal thermal-NO reaction contributes to the net consumption of NO in fuel-bound nitrogen pulverized coal flames, which is essentially different from fuel-nitrogen-free flames. The chemical timescale analyses show that the production rates of NO_x species are faster than those of major species, which confirms the suitability of the flamelet tables. The a priori analyses show that the gas temperature and major/intermediate species can be predicted well by the flamelet model, while the NO_x species show significant discrepancies in certain regions. Finally, the budget analyses explain why the flamelet model performs differently for major/intermediate and NO_x species.     

Assessment of the presumed mapping function approach for the stationary laminar flamelet modelling of reacting double scalar mixing layers

This paper assesses the Presumed Mapping Function (PMF) approach in the context of the Stationary Laminar Flamelet Modelling (SLFM) of a reacting Double Scalar Mixing Layer (DSML). Starting from a prescribed Gaussian reference field, the PMF approach provides a presumed Probability Density Function (PDF) for the mixture fraction that is subsequently employed to close the Conditional Scalar Dissipation Rate (CSDR) upon doubly-integrating the homogeneous PDF transport equation. The PMF approach is unique in its ability to yield PDF and CSDR distributions that capture the effect of multiple fuel injections of different composition. This distinct feature overcomes the shortcomings of the classical SLFM closures (the β-distribution for the PDF and the counterflow solution for the CSDR). The current study analyses the impact of the binary (two-stream) and trinary (three-stream) PMF approaches on the structure of laminar flamelets in a DSML formed by the mixing of a fuel stream and an oxidiser stream separated by a pilot. The conditions of a partially-premixed methane/air piloted jet flame are considered. A parametric assessment is performed by varying the local mixing statistics and the findings are compared to those of the classical SLFM approach. Further, the influence of the PMF approach on flamelet extinction and transport by means of differential diffusion is thoroughly investigated. It is shown that the trinary PMF approach captures the influence of the pilot stream as it is capable of yielding bimodal CSDR and trimodal PDF distributions. It is further demonstrated that, when the influence of the pilot is significant, flamelets generated using the trinary CSDR closure extinguish at higher strain levels compared to flamelets generated using the binary and counterflow closures. Lastly, it is shown that the trinary PMF approach can be critical for accurate SLFM computations of DSMLs when differential diffusion effects are important.     

氢气扩散火焰中辐射源项湍流脉动特征的PDF模拟

采用κ-ε湍流模型、标量联合的概率密度函数(PDF)输运方程和层流火焰面模型相结合,模拟氢气自由扩散火焰中辐射源项湍流脉动特征.给出了主燃区内辐射源项湍流脉动的频率图.辐射源项的样本点分布集中,大约95%以上的样本落在其系综的±3倍方差以内,频谱图为单峰.     

Flamelet LES of a swirl-stabilized multi-stream pulverized coal burner in air and oxy-fuel atmospheres with pollutant formation

A large-eddy simulation of a swirl-stabilized multi-stream laboratory-scale pulverized coal burner designed specifically for oxy-fuel investigation is conducted using a three-mixture-fraction flamelet model, in which both NO_x and SO_x emissions are considered. The simulation results are compared to those in an air atmosphere and the available experimental data. The flame structures and pollutant formation mechanisms are analyzed in detail. The results show that the oxy-coal flame is narrower in the radial direction compared to the air-coal flame. Further, the particle clustering phenomenon can be observed in the oxy-fuel atmosphere. The distributions of the thermo-chemical quantities in different conditions are significantly different. For pollutant formation, the results show that NO is mainly formed around the quarl zone in an oxy-fuel atmosphere, while a large amount of NO is formed in the far downstream region in an air atmosphere. Although the instantaneous distributions of SO_x are qualitatively similar in different conditions, they are quantitatively different due to the different oxygen partial pressure in the air and oxy-fuel atmospheres.     

钝体驻定湍流扩散火焰的数值研究——燃烧模型比较

分别采用标量联合的概率密度函数方法、稳态火焰面模型、Euler非稳态火焰面模型和基于有限体积/Monte Carlo混合算法的完备PDF模型对钝体驻定的Sydney湍流扩散火焰HM1进行数值模拟,以比较不同燃烧模型的性能,并比较标量联合的概率密度函数方法和Euler非稳态火焰面模型对氮氧化物排放预测的差异.计算结果和实验数据的比较表明,采用概率密度函数方法计算化学反应可以得到更好的结果但计算量较大,而用火焰面模型求解计算量较小,在接近完全燃烧的情形下,其计算结果比较合理.     

Modelling of turbulent lifted jet flames using flamelets: a priori assessment and a posteriori validation

This study focuses on the modelling of turbulent lifted jet flames using flamelets and a presumed Probability Density Function (PDF) approach with interest in both flame lift-off height and flame brush structure. First, flamelet models used to capture contributions from premixed and non-premixed modes of the partially premixed combustion in the lifted jet flame are assessed using a Direct Numerical Simulation (DNS) data for a turbulent lifted hydrogen jet flame. The joint PDFs of mixture fraction Z and progress variable c, including their statistical correlation, are obtained using a copula method, which is also validated using the DNS data. The statistically independent PDFs are found to be generally inadequate to represent the joint PDFs from the DNS data. The effects of Z–c correlation and the contribution from the non-premixed combustion mode on the flame lift-off height are studied systematically by including one effect at a time in the simulations used for a posteriori validation. A simple model including the effects of chemical kinetics and scalar dissipation rate is suggested and used for non-premixed combustion contributions. The results clearly show that both Z–c correlation and non-premixed combustion effects are required in the premixed flamelets approach to get good agreement with the measured flame lift-off heights as a function of jet velocity. The flame brush structure reported in earlier experimental studies is also captured reasonably well for various axial positions. It seems that flame stabilisation is influenced by both premixed and non-premixed combustion modes, and their mutual influences.     

湍流分层燃烧的直接数值模拟和小火焰模型研究

湍流分层燃烧广泛应用于工业燃烧装置,但是目前还比较缺乏适用于湍流分层燃烧的高精度数值模型。本文利用直接数值模拟数据库,对高Karlovitz数分层射流火焰的小火焰模型表现进行了先验性评估。考虑了两种小火焰模型,一种是基于自由传播层流预混火焰的小火焰模型M1,另一种是基于分层对冲小火焰的小火焰模型M2。研究发现M1和M2在c-Z空间的结果与直接数值模拟在定性上是一致的。在物理空间,M2对过程变量反应速率脉动值的预测结果要优于M1.     

Unsteady flamelet/progress variable approach for non-premixed turbulent lifted flames

The unsteady flamelet/progress variable approach has been developed for the prediction of a lifted flame to capture the extinction and re-ignition physics. In this work inclusion of the time variant behavior in the flamelet generation embedded in the large eddy simulation technique, allows better understanding of partially premixed flame dynamics. In the process sufficient simulations to generate unsteady laminar flamelets are performed, which are a function of time. These flamelets are used for the generation of the look-up table and the flamelet library is produced. This library is used for the calculation of temperature and other species in the computational domain as the solution progresses. The library constitutes filtered quantities of all the scalars as a function of mean mixture fraction, mixture fraction variance and mean progress variable. Mixture fraction and progress variable distributions are assumed to be β-PDF and δ-PDF respectively. The technique used here is known as the unsteady flamelet progress variable (UFPV) approach. One of the well known lifted flames is considered for the present modeling which shows flame lift-off. The results are compared with the experimental data for the mixture fraction and temperature. Lift off height is predicted from the numerical calculations and compared with the experimentally given value. Comparisons show a reasonably good agreement and the UFPV combustion model appears to be a promising technique for the prediction of lifted and partially premixed flames.     

Prediction of NO in turbulent diffusion flames using Eulerian particle flamelet model

The combustion characteristics for the turbulent diffusion flames using the unsteady flamelet concept have been numerically investigated. The Favre-averaged Navier–Stokes equations are solved by a finite volume method of SIMPLE type that incorporates the laminar flamelet concept with a modified k ? ε turbulence model. The NO formation is estimated by solving the Eulerian particle transport equations in a postprocessing mode. Two test problems are considered: CH₄/H₂/N₂ jet flame and CH₄/H₂ stabilised bluff body flame. The temperature and species profiles are well captured by the flamelet model. Two different chemical mechanisms (GRI 2.11 and 3.0) give nearly identical results for temperature and species except NO. The GRI 3.0 gives significantly higher NO levels compared to the GRI 2.11. This is mainly attributed to the difference in NO formation by the prompt mechanism. The NO formation is sensitive to the number of flamelet particles. The NO levels for two test flames do not change when the flamelet particle number exceeds six.     

Evaluation of a flamelet/progress variable approach for pulverized coal combustion in a turbulent mixing layer

A steady flamelet/progress variable (FPV) approach for pulverized coal flames is employed to simulate coal particle burning in a turbulent shear and mixing layer. The configuration consists of a carrier-gas stream of air laden with coal particles that mixes with an oxidizer stream of hot products from lean combustion. Carrier-phase DNS (CP-DNS) are performed, where the turbulent flow field is fully resolved, whereas the coal is represented by Lagrangian point particles. CP-DNS with direct chemistry integration is performed first and provides state-of-the-art validation data for FPV modeling. In a second step the control variables for FPV are extracted from the CP-DNS and used to test if the tabulated manifold can correctly describe the reacting flow (a priorianalysis). Finally a fully coupled a posteriori FPV simulation is performed, where only the FPV control variables are transported, and the chemical state is retrieved from the table and fed back to the flow solver. The a priori results show that the FPV approach is suitable for modeling the complex reacting multiphase flow considered here. The a posteriori data is similarly in good agreement with the reference CP-DNS, although stronger deviations than a priori can be observed. These discrepancies mainly appear in the upper flame (of the present DNS), where premixing and highly unsteady extinction and re-ignition effects play a role, which are difficult to capture by steady non-premixed FPV modeling. However, the present FPV model accurately captures the lower, more stable flame that burns in non-premixed mode.