磁控溅射制备微球表面金属Mo涂层的研究

利用磁控溅射制备了各种工艺参数不同的微球表面金属Mo涂层样品,并通过白光干涉仪和扫描电子显微镜对样品的表面及剖面进行了系统的测试分析。分别探究了溅射工作气压和沉积制备时间对微球表面Mo涂层表面形貌以及结晶质量的影响规律。结果表明通过优化工艺参数可制备微球直径约为800μm、涂层厚度为3.5μm到14.1μm、厚度均匀性良好的微球表面Mo涂层。Mo涂层中的晶粒呈现出柱状结构致密堆积在一起,且随涂层的厚度增加晶粒间空隙增大。     

空心聚苯乙烯微球电沉积金工艺

 采用自行设计的微球电沉积装置,建立了空心聚苯乙烯(PS)微球的电化学沉积金工艺。实验条件为：电源输出电压0.7~0.8 V,电流密度2.0 mA·cm^-2,镀液温度45 ℃,阴极转速250 r·min^-1,镀液流速7 mL·min^-1·cm^-2。在此工艺条件下制得的空心金微球对称性和厚度均匀性良好,表面粗糙度低于500 nm,微球表面沉积金速率约为6 μm·h^-1。     

金锥-聚合物球壳靶制备初步研究

 报道了研制快点火物理实验用带金锥固体球壳靶时，采用多次乳化技术制备聚合物空心微球，精密车床加工和电镀技术制备金锥，精密加工实现聚合物微球表面打孔的工艺。窄分布聚苯乙烯制备的空心微球直径与壁厚分布较窄。电镀液的配方、pH值、镀前处理、尖端效应等对镀层的表面质量和镀层与芯轴之间的结合力有重要的影响。采用精密车床加工可以在聚合物微球表面获得直径约120 μm的孔，初步实现金锥与聚合物微球的连接。     

二乙烯基苯泡沫空心球微流体成型技术

基于微流体成型技术,设计开发了一套用于微胶囊制备的T型微通道乳粒发生器,并利用该装置实现了二乙烯基苯空心泡沫微球的连续制备。以二乙烯基苯的邻苯二甲酸二丁酯溶液为油相,以聚乙烯醇的水溶液为外水相,去离子水为内水相,成功制备出二乙烯基苯双重微乳液,并采用水平旋转加热装置使其凝胶固化,再经过溶剂交换、CO2超临界干燥等过程,制备出直径700～1200μm、壁厚60～100μm、密度90～120mg.cm-3的二乙烯基苯空心泡沫微球。利用光学显微镜、扫描电镜和X-透射显微镜表征,结果显示:微胶囊球形度、同心度和壁厚均匀性较好,成活率较高,直径单分散性较好,外表面较粗糙。     

倾斜L形手性结构的制备以及圆二色性

在单层聚苯乙烯小球模板上,制备了大面积倾斜L形手性结构.通过倾斜角沉积技术,在小球的一侧生长二氧化硅,在二氧化硅上面沉积金属层;在垂直方向沉积另一金属层,使两个金属层具有不同高度从而形成倾斜L形手性结构.研究发现,通过控制二氧化硅的厚度,可以实现倾斜L形手性结构的圆二色性的调控.数值模拟结果表明,倾斜L形手性结构的圆二色性机制符合Born-Kuhn模型理论.     

刚性微球微流控惯性聚焦过程研究

利用流体的惯性效应实现刚性微球的高通量精确操控是一种新颖微流控方法,其在材料合成、生化反应和医学诊断等领域有着重要应用。本研究为实现刚性微球的等间距聚焦流动,设计制备了基于惯性聚焦的具有多个聚焦单元和鞘液聚焦结构的微流控芯片,实验以直径10μm的聚苯乙烯微球作为模型,考察了在特定微流条件下微球的聚焦效果。结果表明,在乙醇样品液以710μL/min流量均匀流动时,微球自第60个聚焦单元开始聚焦形成单一排列的流型。在已稳定聚焦成单一排列的微球队列上叠加相应条件的鞘液聚焦流,能够增强流动聚焦效果,并可控制微球间的相对距离。上述结果为深入研究微流体环境下刚性粒子的运动特性和开发相关的微流芯片提供了重要参考。     

固化温度对聚苯乙烯空心微球质量的影响

在乳液微封装技术制备聚苯乙烯空心微球的工艺中,固化过程是决定微球球形度及壁厚均匀性的关键阶段。基于乳粒发生器制备内径(850±10)μm、壁厚(250±25)μm的复合乳粒,以25℃,45℃和65℃作为固化温度,考察了固化温度对微球球形度和壁厚均匀性的影响。结果表明,固化温度越低,界面张力越高,乳液固化速率越慢,微球球形度和壁厚均匀性越好。当固化温度为25℃时,批次微球中球形偏离值优于2μm的微球产率为90%,壁厚偏差值优于2μm的微球产率为40%,明显优于固化温度为45℃和65℃时微球的质量。     

毛细管X光透镜共聚焦技术在测厚中的应用

为了实现对薄膜和镀层材料厚度的微区无损分析,利用多毛细管X光会聚透镜和多毛细管X光平行束透镜设计并搭建了普通实验室X射线光源的共聚焦微束X射线荧光测厚仪,对该共聚焦测厚仪的性能进行了系统表征。利用该测厚仪测定了厚度约为25μm的Ni独立薄膜样品和压于硅基表面厚度约为15μm的Ni薄膜样品厚度,对应它们的相对测量误差分别为3.7%和6.7%。另外,还对厚度约为10μm Ni薄膜样品的厚度均匀性进行了测量。该共聚焦测厚仪可以对样品进行微区深度分析,并且具有元素分辨能力,从而使得该谱仪可以测量多层膜样品不同层的膜厚,在薄膜和镀层厚度表征领域具有潜在的应用。     

厚度不均对纳米多孔镀层发热极限及熔毁失效的影响

采用纳米多孔膜可以实现新型的具有极高热流密度的薄液膜沸腾相变传热。在薄液膜沸腾的基础研究中,通过在纳米多孔膜表面加工纳米级别厚度的铂镀层实现加热和测温。通过扫描电镜观察,发现实验样品残骸表面有“河流”状形貌形成,结合元素分析推断铂镀层局部发生热熔。本文对铂镀层进行简化并建立电网络模型,计算并分析了铂镀层局部厚度不均对整体发热极限及熔毁失效的影响。分析结果表明,镀层厚度的不均,将会使镀层在达到极限热流密度后,极易出现“河流”状熔毁,使镀层永久失效;而厚度更加均匀的铂镀层,有助于获得更高的极限热流密度。     

氧化钨二维微米球腔阵列对聚苯胺电致变色的影响

采用气/液界面自组装方法制备规整排列的聚苯乙烯微球二维单层结构,以此为模板,采用电化学沉积法在电极表面构筑了有序的氧化钨微球腔阵列,进一步在氧化钨球腔内电化学沉积聚苯胺,采用吸收光谱研究了电极表面球腔阵列结构对聚苯胺电致变色行为的影响.     

镍-磷/纳米碳管化学复合镀层的研究

采用化学复合镀方法,在基体铜片上进行Ni-P／纳米碳管复合镀．用金相显微镜、扫描电子显微镜、X射线衍射仪和显微硬度计等实验手段研究复合镀层的组织、结构和性能．结果表明:随着镀液中纳米碳管含量的增加,复合镀层表面的颗粒变小且密度增加;复合镀层的硬度随纳米碳管含量的增加而提高;此外,纳米碳管的加入,使镀层由非晶变成了纳米晶,促进了复合镀层的晶化．     

Nanocrystalline soft ferromagnetic Ni-Co-P thin film on Al alloy by low temperature electroless deposition

Soft ferromagnetic ternary Ni-Co-P films were deposited onto Al 6061 alloy from low temperature Ni-Co-P electroless plating bath. The effect of deposition parameters, such as time and pH, on the plating rate of the deposit were examined. The results showed that the plating rate is a function of pH bath and the highest coating thickness can be obtained at pH value from 8 to10. The surface morphology, phase structure and the magnetic properties of the prepared films have been investigated using scanning electron microscopy (SEM), X-ray diffraction analysis (XRD) and vibrating magnetometer device (VMD), respectively. The deposit obtained at optimum conditions showed compact and smooth with nodular grains structure and exhibited high magnetic moments and low coercivety. Potentiodynamic polarization corrosion tests were used to study the general corrosion behavior of Al alloys, Ni-P and Ni-Co-P coatings in 3.5% NaCl solution. It was found that Ni-Co-P coated alloy demonstrated higher corrosion resistance than Ni-P coating containing same percent of P due to the Co addition. The Ni-Co-P coating with a combination of high corrosion resistance, high hardness and excellent magnetic properties would be expected to enlarge the applications of the aluminum alloys.     

Electromagnetic and microwave absorption properties of Fe3O4 magnetic films plated on hollow glass spheres

Magnetic hollow spheres of low density were prepared by plating Fe₃O₄ magnetic films on hollow glass spheres using ferrite plating. The complex permeability and permittivity of spheres–wax composites were measured in the range of 2–18 GHz. The complex permeability and permittivity increased, and the dielectric and magnetic losses were improved as the volume fraction of the magnetic spheres in the composites increased from 60% to 80%, which also resulted in a great improvement of microwave absorption properties. For composites with volume fraction 80%, its magnetic resonance frequency was at about 13 GHz and it appeared three loss peaks in the calculated reflection loss curves; the bandwidth less than −10 dB was almost 4 GHz which was just in the Ku-band frequencies (12–18 GHz) and a minimum reflection loss of −20 dB was obtained when the thickness was 2.6 mm; the microwave absorbing properties were mainly due to the magnetic loss. The results showed that the magnetic spheres composites were good and light microwave absorbers in the Ku-band frequencies.     

Second harmonic generation from closed packed hexagonal structure of nano-nickel arrays

A closed packed hexagonal structure of nickel nanoparticles was fabricated by deposition of thin nickel films on self-assembled polystyrene micron spheres, which were made of nanospherical lithography in conjunction with left-off the micro spheres. The optical second harmonic generation from these periodically arrayed nickel nanoparticles reveals intensity with a value much larger than that generated from a uniform nickel-film of the same thickness. Quasi phase matching contributed from Bragg wave vectors of the periodic arrayed nickel nanoparticles can satisfactorily express this enhancement.     

Characterization of thin films by optical mixing spectroscopy

Adsorption of thin films of polymer or protein onto polystyrene spheres in aqueous solutions is studied by optical mixing spectroscopy. The film is characterized as to hydrodynamic thickness, optical thickness, and surface charge density. These quentities are used to infer some aspects of the film structure.     

Sphere-shaped SiGe micro/nanostructures with tunable Ge composition and size formed by laser irradiation

SiGe spheres with different diameters are successfully fabricated on a virtual SiGe template using a laser irradiation method. The results from scanning electron microscopy and micro-Raman spectroscopy reveal that the diameter and Ge composition of the SiGe spheres can be well controlled by adjusting the laser energy density. In addition, the transmission electron microscopy results show that Ge composition inside the Si Ge spheres is almost uniform in a well-defined, nearly spherical outline. As a convenient method to prepare sphere-shaped SiGe micro/nanostructures with tunable Ge composition and size, this technique is expected to be useful for Si Ge-based material growth and micro/optoelectronic device fabrication.     

Low-phosporous nickel-coated carbon microcoils: Controlling microstructure through an electroless plating process

Carbon microcoils (CMCs) have been coated with a nickel-phosphorus (Ni-P) film using an electroless plating process, with sodium hypophosphite as a reducing agent in an alkaline bath. CMC composites have potential applications as microwave absorption materials. The morphology, elemental composition and phases in the coating layer of the CMCs and Ni-coated CMCs were investigated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The effects of process parameters such as pH, temperature and coating time of the plating bath on the phosphorus content and deposition rate of the electroless Ni-P coating were studied. The results revealed that a continuous, uniform and low-phosphorous nickel coating was deposited on the surface of the CMCs for 20 min at pH 9.0, plating bath temperature 70 °C. The as-deposited coatings with approximately 4.5 wt.% phosphorus were found to consist of a mix of nano- and microcrystalline phases. The mean particle size of Ni-P nanoparticles on the outer surface of the CMCs was around 11.9 nm. The deposition rate was found to moderately increase with increasing pH, whereas, the phosphorous content of the deposit exhibited a significant decrease. Moreover, the material of the coating underwent a phase transition between an amorphous and a crystalline structure. The thickness of the deposit and the deposition rate may be controlled through careful variation of the coating time and plating bath temperature.     

Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density (I_corr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.     

氧化锰三维微型超级电容器电极制备及电化学特性

为增强电容器的电荷贮存能力,用MEMS技术在玻璃上制备高深宽比三维微电极结构,以增大电极的表面积,用阳极恒电压沉积在微电极表面沉积氧化锰作为电极活性物质,用循环伏安和恒流充放电方法对所备的电极进行了电化学性能测试,并用无结构的二维电极进行对比实验. 结果表明,三维电极结构能有效增强电容器的电荷贮存能力,在1.0 mA/cm²的充放电密度下,三维电极的单位底面积比电容达17.88 mF/cm²,是相应二维电极的7倍.     

Incompressible Einstein–Maxwell fluids with specified electric fields

The Einstein–Maxwell equations describing static charged spheres with uniform density and variable electric field intensity are studied. The special case of constant electric field is also studied. The evolution of the model is governed by a hypergeometric differential equation which has a general solution in terms of special functions. Several classes of exact solutions are identified which may be considered as charged generalizations of the incompressible Schwarzschild interior model. An analysis of the physical features is undertaken for the uniform case. It is demonstrated that uniform density spheres with constant electric field intensity are not realizable with isotropic pressures. This highlights the necessity of studying the criteria for physical admissability of gravitating spheres in general relativity which are solutions to the Einstein–Maxwell equations.