调制度测量轮廓术中高度映射与相机同时标定的方法

传统的调制度测量轮廓术在进行系统的标定时,需要将标准平面多次精密移动,以建立调制度与实际物理高度的映射关系,同时还要对摄像机进行单独的标定。提出一种新的用于调制度测量轮廓术系统的高度映射与相机同时标定的方法。该方法用一个含有多个台阶的标定模块代替传统的调制度测量轮廓术标定方法中使用的标准平面及复杂的平移定位系统,多个高度相同但空间离散分布的台阶构成多个虚拟校准平面,虚拟平面上的调制度分布是通过一个拟合过程实现的,同时多个台阶的中心点还可以作为立体靶标用于相机标定。这种标定方法的特点是:只需要一次扫描测量过程就可以完成系统的标定,包括建立调制度与高度的映射关系和对相机的标定。阐述了该标定方法的原理,并给出实验结果说明了该标定方法的有效性。     

傅里叶变换轮廓术物体三维形貌测量的系统分析及其坐标校准方法

对非共面以及非平行度下的傅里叶变换轮廓术(FTP)物体三维形貌的测最系统进行了分析,采用两个参考平面辅助分析系统光路结构,引入了一个能使双光轴共面的等效虚拟投影出瞳中心.基于光线跟踪原理给出了相位与高度的映射关系,给出了满足平等度的系统参数特性并借助于摄像机坐标系同时获取校准平面的高度以及相应的相位数据,实现了高度和横向坐标的简易校准.实验结果表明了该方法的有效性与可行性.     

一种大视场相位测量轮廓术系统标定方法

在进行大视场相位测量轮廓术系统参量标定时需要大的标定平面和精密移动台,由于携带不方便,不易进行现场标定。提出了一种用于相位测量轮廓术系统参量的高精度、现场标定方法,采用一块较小的平面标定靶在有效测量体积内不同位置多次摆放,以获取密集的数据点。先标定出摄像机的内参量和外参量,再指定一个全局参考平面和若干辅助参考平面,然后在图像平面上分区计算出每个位置标定靶上每点相对辅助参考平面的高度差和相位差,最后应用极大似然估计法估计出相位高度映射参量。实验中平面高度测量的标准偏差达到0.0433 mm。这种方法只需要较小的平面标定靶,标定过程方便、精度高,完全适合大视场三维测量相位测量轮廓术系统现场标定要求。     

双频相位测量轮廓术及其误差分析

提出一种双频相位测量轮廓术，利用这一技术。在相位恢复过程中，对有断点及边界区域也能得到正确的去包裹相位值，把这一技术用于三维面形测量中，得到了较好的实验结果。最后，分析实验产生误差的原因。     

基于平面估计的三维测量相位展开新方法

工业自动化生产中微米级的三维测量大多采用相位测量轮廓术,但其中现有的包裹相位展开方法容易受图像噪声和相位突变的干扰;在电路板贴片安装的锡膏三维测量中,利用电路板的平面区域包裹相位信息进行平面估计,然后全局相位展开向拟合平面靠拢,根据统计信息确定参数,得到连续相位;利用展开后的相位再进行电路板平面的二次曲面拟合,提高基平面的拟合精度和相对高度;对比实验证明了该方法的鲁棒性和快速性,处理时间短,不受噪声、相位突变、阴影等干扰。     

倾斜式测量系统的傅里叶变换轮廓术研究

在传统傅里叶变换轮廓术的研究基础上,本文提出了一种倾斜式测量系统的傅里叶变换轮廓术,该技术放宽了传统傅里叶变换轮廓术测量系统的三个约束条件:CCD成像系统的光轴不需要与参考平面垂直,即有一定的倾斜度;投射系统的出瞳和CCD成像系统的入瞳中心之间的连线不需要与参考平面平行;投射系统的光轴和CCD成像系统的光轴不在同一平面内,且不交于参考平面上一点. 并且通过严格的理论分析,推导出高度与相位之间的关系式,与传统傅里叶变换轮廓术相比较,在保证一定的测量精度的前提下,倾斜式测量系统具有更强的实用性和可操作性. 关键词： 傅里叶变换轮廓术 倾斜式 测量系统 相位     

一种实用的傅里叶变换轮廓术系统校准方法

在傅里叶变换轮廓术(FTP)中,根据针孔模型透镜成像理论,在考虑摄像机的径向畸变和切向畸变的情况下,利用畸变量较小的图像中心信息,对测量系统放置位置进行调整。采用相位——高度映射并结合最小二乘法及曲线拟合对高度和畸变分别校准。该方法能够简单、快速的对摄像机系统进行标定和修正,提高了FTP测量的精度,特别是在横向坐标方向上的精度。实验验证了所提方法的正确性。     

基于圆形条纹投影的相位测量轮廓术研究

编码的圆形正弦条纹在圆心具有零相位,该点可以作为后续相位计算和展开的参考.但是圆形条纹提供的载频相位具有非线性特点,当其用于三维面形测量时,如果圆心在物面上,获取物面高度信息的方法与投影单频直条纹的情况不同.研究基于圆形条纹投影的相移轮廓术,讨论了物面高度引起的图像点坐标的位移量和绝对相位的计算方法,并完成相应的误差分...     

一种相对距离导向的相位展开算法

提出了一种相对距离导向的相位展开算法,根据相邻像素相位数据的特点,在复数平面上定义一个像素间的相对距离,构成相对距离树,用来标识相位展开路径的可靠性,由距离树导向进行相位展开.给出了距离树的物理意义和算法设计,以相位测量轮廓术为例给出了新算法的应用实例.实验结果表明,算法是合理的和有效的.相位展开的路径总是沿着具有最小距离值的路径到较高距离值的路径方向进行,所以在最坏的情况下误差也被限制在局部最小区域.     

一种相对距离导向的相位展开算法

提出了一种相对距离导向的相位展开算法,根据相邻像素相位数据的特点,在复数平面上定义一个像素间的相对距离,构成相对距离树,用来标识相位展开路径的可靠性,由距离树导向进行相位展开.给出了距离树的物理意义和算法设计,以相位测量轮廓术为例给出了新算法的应用实例.实验结果表明,算法是合理的和有效的.相位展开的路径总是沿着具有最小距离值的路径到较高距离值的路径方向进行,所以在最坏的情况下误差也被限制在局部最小区域.     

Robust geometric,phase and colour structured light projection system calibration

This paper introduces a new comprehensive procedure for both geometric and colour calibration of structured light system. In order to perform both geometric and colour calibration procedure, a new calibration artifact is proposed. The intrinsic and extrinsic parameters of projector and camera are estimated by using an extended pinhole camera model with a tangential and radial distortion. Camera image plane coordinates are obtained by extracting features from images of a calibration artifact. Projector image plane coordinates are calculated on the basis of continuous phase maps obtained from a fringe pattern phase reconstruction procedure. In order to stereo calibrate camera-projector system, pairs of corresponding image plane points are calculated with subpixel accuracy. In addition, one of three pattern views is used in colour calibration. RGB values of a colour field pattern detected by camera and their reference values are compared. This comparison leads to derivation of a colour transformation matrix. The performance of the proposed method is tested by measuring plane, sphere and distance reference. Also 360 degrees complex object 3D model from a set of measurements is obtained. Residual mean errors for all tests performed are calculated.     

Shifted-phase calibration for a 3-D shape measurement system based on orthogonal composite grating projection

This paper proposes a novel method for reducing measurement error caused by spectrum overlapping in orthogonal-composite-grating-based 3-D measurement method. For 3-D measurement systems based on orthogonal composite grating projection, spectrum overlapping causes phase of each deformed phase-shifting fringe changed differently, which violates the principle that the shifted phases between adjacent deformed fringes must be equivalent to 2π/3, and therefore results in phase measurement error. The proposed shifted-phase calibration method is based on that phase variation of each deformed fringe is independent of height and reflectivity of the measured object. Three composite gratings are projected on the reference plane, and each carrier channel includes three phase-shifting gratings needed in phase measuring profilometry (PMP). Because the adjacent phase-shifting fringes demodulated from the same carrier channel have the phase difference of 2π/3, we can respectively calculate the reference plane's phases of three carrier channels by the phase algorithm of PMP method, and the shifted phases between them are obtained. When an object is measured, the shifted phases between deformed phase-shifting fringes can be calibrated. A new 3-D measurement mathematical model is set to reconstruct object. Our experiments prove that the proposed method can effectively restrain the effect of spectrum overlapping and improve measurement accuracy almost one times.     

Integrated calibration of multiview phase-measuring profilometry

Phase-measuring profilometry (PMP) measures per-pixel height information of a surface with high accuracy. Height information captured by a camera in PMP relies on its screen coordinates. Therefore, a PMP measurement from a view cannot be integrated directly to other measurements from different views due to the intrinsic difference of the screen coordinates. In order to integrate multiple PMP scans, an auxiliary calibration of each camera’s intrinsic and extrinsic properties is required, in addition to principal PMP calibration. This is cumbersome and often requires physical constraints in the system setup, and multiview PMP is consequently rarely practiced. In this work, we present a novel multiview PMP method that yields three-dimensional global coordinates directly so that three-dimensional measurements can be integrated easily. Our PMP calibration parameterizes intrinsic and extrinsic properties of the configuration of both a camera and a projector simultaneously. It also does not require any geometric constraints on the setup. In addition, we propose a novel calibration target that can remain static without requiring any mechanical operation while conducting multiview calibrations, whereas existing calibration methods require manually changing the target’s position and orientation. Our results validate the accuracy of measurements and demonstrate the advantages on our multiview PMP.     

An absolute phase to world coordinates method for the defocusing structured light shape measurement system

This paper proposes a flexible calibration method for the defocusing structured light three-dimensional (3D) imaging system. Neither a high accuracy translation stage nor the parameters of the projector is required. Therefore the method is more flexible in many practical applications. World coordinates for calibration are obtained based on the method of coordinates from known plane. The monotonic nonlinear relationships between the absolute phase and each world coordinate have been investigated. Different from other methods, in our method, the 3D shape is directly recovered by the absolute phase to world coordinates method. Experimental results show that, when polynomial curve fitting methods are used, the root-mean-squared (RMS) error for the flat plate reconstruction is less than 0.12 mm, and the measurement error of 3D points is less than −0.34%. Furthermore, when comparing the measurement results of our method with the method of coordinates from known plane based on camera calibration, the relative error is less than −0.05%. Therefore, camera calibration is considered as the major error source.     

A composite-structured-light 3D measurement method based on fringe parameter calibration

This paper proposes a novel method for reducing measurement error caused by spectrum overlapping in composite-structured-light 3D measurement systems. For a composite-structured-light 3D measurement system, spectrum overlapping causes parameters of each deformed phase-shifting fringe to change, and therefore leads to phase measurement errors. The proposed fringe parameter calibration method is based on the fact that variations in each deformed fringe's parameters are independent of height and reflectivity of the measured object. Three frames of composite grating are projected on the reference plane, and each carrier channel includes the information of three phase-shifting sinusoidal gratings used in Phase Measuring Profilometry (PMP). With the parameter calculation formulas of PMP, the parameters of fringes demodulated from the same carrier channel can be calculated, and therefore parameter relation coefficients between fringes demodulated from different carrier channels may be obtained. When an object is measured, these relation coefficients can be used to calibrate the parameters of the deformed phase-shifting fringes. A new 3D measurement mathematical model is established to reconstruct the shape of the object. Experimental data proved that the proposed method can effectively restrain the effect of spectrum overlapping and improve measurement accuracy by more than three times.     

位相测量轮廓术中的相位修正及系统标定的新方法

介绍了在位相测量轮廓术中的一种相位修正及系统参数标定的新方法。对参考面(标定面)上点的位置_相位关系进行全场拟合,并根据该相互关系对参考面相位进行修正,能够非常有效地去除相位误差;提出的参数标定方法能精确得到投影系统参数的组合。实验证明了此方法具有良好的实用性和测量精度。     

利用预失真条纹校正PMP系统投影仪畸变的研究*

依据摄像机畸变模型提出了一种投影条纹相位畸变校正方法来简化相位-高度映射关系.该方法首先通过投两套互相垂直的相移正弦条纹,以相位值代替投影仪像素坐标,将投影仪当成摄像机看待,标定出投影仪的内参量.然后根据标定出的投影仪镜头畸变参量对理想相位施加反向的畸变,在投影时反向畸变的光栅通过镜头畸变,又成为理想的光栅,从而简化了相位-高度映射关系.实验中,虽然由于测量误差的影响,校正后的投影仪径向畸变系数还是比原来小了1个数量级.     

利用预失真条纹校正PMP系统投影仪畸变的研究

依据摄像机畸变模型提出了一种投影条纹相位畸变校正方法来简化相位-高度映射关系.该方法首先通过投两套互相垂直的相移正弦条纹,以相位值代替投影仪像素坐标,将投影仪当成摄像机看待,标定出投影仪的内参量.然后根据标定出的投影仪镜头畸变参量对理想相位施加反向的畸变,在投影时反向畸变的光栅通过镜头畸变,又成为理想的光栅,从而简化了相位-高度映射关系.实验中,虽然由于测量误差的影响,校正后的投影仪径向畸变系数还是比原来小了1个数量级.     

基于傅里叶条纹分析的多摄像机标定方法

提出一种新的摄像机标定方法,该方法基于2D共面参照物摄像机标定方法和傅里叶条纹分析方法.将已知相位分布的平面二维正弦灰度调制条纹图作为平面标定靶,通过傅里叶条纹分析方法计算出两个截断正交相位分布,利用截断正交相位分布并结合二维正弦条纹图特点提取相应的图像特征点,建立像素坐标与2D平面坐标的对应关系.将该二维平面靶在摄像机成像空间中放置不同的位置,并完成相应的特征点提取,根据2D共面参照物摄像机标定方法即可完成摄像机标定.该方法利用平面相位测量的高准确度来提高标定特征点的提取准确度,从而提高标定准确度.实验对双摄像机系统进行了标定,标定后该系统对标定靶进行测量,标准偏差达到0.010 mm.