Effect of deformation and annealing on the microstructure and magnetic properties of grain-oriented electrical steels

The effect of plastic deformation and subsequent annealing on the magnetic properties and microstructure of a grain-oriented (GO) electrical steel has been studied. True strain (ε) from 0.002 to 0.23 was applied by rolling in two directions, rolling (RD) and transverse (TD). The deterioration of power losses varies according to the direction of deformation. Annealing the strained material—at 800 °C/2 h—leads to a recrystallization and restored magnetic properties. The main components of annealed-textures are around 15–35° from those of deformed-textures for both RD and TD. Rolling along {1 1 0} 〈0 0 1〉 direction leads to the development of deformation twins.     

Compressive strength and hot deformation mechanisms in as-cast Mg-4Al-2Ba-2Ca (ABaX422) alloy

The behaviour of an as-cast ABaX422 Mg alloy has been evaluated with regard to its compressive strength in the temperature range 25–250?°C and hot working characteristics in the range 260–500?°C. The microstructure of the as-cast alloy has intermetallic phases Mg₁₇Ba₂ and (Al, Mg)₂Ca at the grain boundaries and is fine grained. The alloy has compressive strength better than AZ31 with Ca and Zn, which was attributed to the finer grain size. A processing map developed to characterize its hot working behaviour revealed two dynamic recrystallization domains in the temperature and strain rate ranges of (1) 300–390?°C/0.0003–0.001?s^?1 and (2) 400–500?°C/0.0003–0.5?s^?1. In the first domain, basal?+?prismatic slip occurs along with recovery by climb while in the second domain, second-order pyramidal slip dominates and recovery occurs by cross-slip. The apparent activation energy estimated in Domains 1 and 2 are 169 and 263?kJ/mol respectively, both being higher than that for self-diffusion suggesting that the intermetallic particles in the matrix cause considerable back stress. Bulk metal working of this alloy may be done in Domain 2 which ensures high workability while finish working may be done in Domain 1 in order to achieve a fine grained component. The alloy exhibits flow instability regimes at higher strain rates, in both the lower and higher temperature regions of the processing map, the manifestation being adiabatic shear band formation and flow localization respectively.     

Effect of thermomechanical processing on microstructural evolution and deformation behaviour of polycrystalline magnesium under quasi-static and high strain rate conditions

Abstract

The effect of thermomechanical processing on microstructure evolution and room temperature flow behaviour of polycrystalline magnesium in compression at strain rates of ~10^?2 and ~10³ s^?1 was investigated. Different initial microstructures were produced by optimising rolling and annealing cycles. Prior to annealing for 1 h at 350 °C, Mg samples were processed by two different treatments such as (i) hot rolling at 350 °C and (ii) hot rolling at 350 °C plus cold rolling at room temperature. Introduction of cold working step led to an increased fraction of hard oriented grains with a marginal grain size difference in post-annealed samples. A profound effect of thermomechanical processing on strain hardening rate as well as rate-sensitive flow behaviour of Mg was observed. The influence of prior processing history and strain rate on flow behaviour of Mg was clearly reflected in terms of texture strengthening/weakening phenomena and formation of microstructural deformation bands.     

Effect of elastic strain energy on grain growth and texture in AZ31 magnesium alloy by phase-field simulation

A phase-field model is modified to investigate the grain growth and texture evolution in AZ31 magnesium alloy during stressing at elevated temperatures. The order parameters are defined to represent a physical variable of grain orientation in terms of three angles in spatial coordinates so that the grain volume of different order parameters can be used to indicate the texture of the alloy. The stiffness tensors for different grains are different because of elastic anisotropy of the magnesium lattice. The tensor is defined by transforming the standard stiffness tensor according to the angle between the (0001) plane of a grain and the direction of applied stress. Therefore, different grains contribute to different amounts of work under applied stress. The simulation results are well-explained by using the limited experimental data available, and the texture results are in good agreement with the experimental observations. The simulation results reveal that the applied stress strongly influences AZ31 alloy grain growth and that the grain-growth rate increases with the applied stress increasing, particularly when the stress is less than 400 MPa. A parameter (△d) is introduced to characterize the degree of grain-size variation due to abnormal grain growth; the △d increases with applied stress increasing and becomes considerably large only when the stress is greater than 800 MPa. Moreover, the applied stress also results in an intensive texture of the 〈0001〉 axis parallel to the direction of compressive stress in AZ31 alloy after growing at elevated temperatures, only when the applied stress is greater than 500 MPa.     

Evolution of dislocation density in a hot rolled Zr–2.5Nb alloy with plastic deformation studied by neutron diffraction and transmission electron microscopy

Abstract

The evolution of dislocation density and microstructure of a hot rolled Zr–2.5Nb alloy under compressive plastic strain, at room temperature, was analysed using neutron diffraction and transmission electron microscopy (TEM). The dislocation densities of type 〈a〉, 〈c + a〉 and 〈c〉 dislocations at different plastic strains in the elastic–plastic transition regime and plastic regime have been measured by diffraction line profile analysis (DLPA). TEM microstructure characterization revealed the operation of different slip systems. It has been found that slip of type 〈a〉 dislocations contributed to most of the plastic strain at the early stage of deformation, and strong pyramidal 〈c + a〉 slip did not occur until the deformation was fully plastic. Unambiguous evidence of basal slip occurring at room temperature in Zr is provided. Loading along a plate direction with more basal poles favoured the operation of basal and pyramidal slip. Dislocation features including relative edge:screw character of 〈c + a〉 dislocations are shown to be different under tension and compression loading, providing a mechanistic driver for the previously observed asymmetry in critical resolved shear stress for 〈c + a〉 slip.     

3D processing map and hot deformation behaviour of a new type Al–Zn–Mg alloy

ABSTRACT

The thermal compression behaviour of Al–Zn–Mg alloy was studied on a thermal simulator machine at the temperature range of 380–540°C and strain rate range of 0.01–10?s^?1. The constitutive equation and 3D processing map of the alloys were established. The microstructure characteristics of the alloy were studied by metallographic observation, electron back-scatter diffraction (EBSD) analysis and transmission electron microscopy (TEM) microstructure analysis. The results show that the peak stress of high-temperature deformation of alloy decreases with the increase of deformation temperature and increases with the increase of strain rate. The dynamic recovery of the alloy occurs at the temperature range of 380–460°C and the strain rate range of 0.01–0.1?s^?1. The dynamic recrystallization of the alloy occurs at the temperature range of 460–500°C and the strain rate range of 0.01–0.1?s^?1. The alloy maintains fine and uniform recrystallized grains at a temperature range of 460–480°C and a strain rate range of 0.01–0.1?s^?1, which is suitable for hot working.     

Transmission electron microscopy of dislocations in cementite deformed at high pressure and high temperature

Polycrystalline aggregates of cementite (Fe₃C) and (Fe,Ni)₃C have been synthesised at 10 GPa and 1250 °C in the multianvil apparatus. Further, deformation of the carbides by stress relaxation has been carried out at temperature of 1250 °C and for 8 h at the same pressure. Dislocations have been characterised by transmission electron microscopy. They are of the [1?0?0] and [0?0?1] type, [1?0?0] being the most frequent. [1?0?0] dislocations are dissociated and glide in the (0?1?0) plane. [0?0?1] dislocations glide in (1?0?0) and (0?1?0). Given the plastic anisotropy of cementite, the morphology of the lamellae in pearlitic steels appears to have a major role in the strengthening role played by this phase, since activation of easy slip systems is geometrically inhibited in most cases.     

In situ analysis of the tensile deformation mechanisms in extruded Mg–1Mn–1Nd (wt%)

An extruded Mg–1Mn–1Nd (wt%) (MN11) alloy was tested in tension in an SEM at temperatures of 323?K (50°C), 423?K (150°C), and 523?K (250°C) to analyse the local deformation mechanisms through in situ observations. Electron backscatter diffraction was performed before and after the deformation. It was found that the tensile strength decreased with increasing temperature, and the relative activity of different twinning and slip systems was quantified. At 323?K (50°C), extension twinning, basal, prismatic ?a?, and pyramidal ?c?+?a? slip were active. Much less extension twinning was observed at 423?K (150°C), while basal slip and prismatic ?a? slip were dominant and presented similar activities. At 523?K (250°C), twinning was not observed, and basal slip controlled the deformation.     

Should Epstein strip arrangement be changed?

The paper describes effect of texture on the anisotropy of magnetic properties and shows that an Epstein strip arrangement including strips cut in a direction 45° to the rolling direction gives property values that are closer to the average values than the traditional RD+TD arrangement.     

Structure and mechanical properties of nylon 6.12 prepared by temperature slope crystallization. II. Rolling deformation and microhardness of the oriented negative spherulite

Oriented negative spherulites of nylon 6.12 were crystallized by the temperature slope method. Rolling deformation of the negative texture was performed in three directions. The deformation mechanism of the negative spherulites was investigated by x-ray diffraction and microhardness measurements. Slip deformation between crystalline lamellae (interlamellar slip) was observed in the first stage of deformation. The results are compared with the rolling deformation of other polymer textures such as the positive spherulites of nylon 6.12 and β-phase isotactic polypropylene. In the rolling deformation of nylon 6.12, hydrogen-bonded (010) planes play an important role. For large deformations (λ > 1.5), preferential slip between (010) planes appears, resulting in a lamellar inclination of 60° and a decrease of the lamellar thickness. Microhardness measurements after rolling deformation of the oriented negative texture show good agreement with the structural analysis. The rapid decrease in the microhardness with increasing deformation can be explained by the lamellar thickness decrease brought about by the preferential slip between the (010) planes.     

强磁与应力场耦合作用下AZ31镁合金塑性变形行为

研究强磁场对AZ31镁合金塑变能力和微观组织的作用,在3 T脉冲强磁场条件下对合金进行磁场耦合应力时的拉伸实验.采用电子背散射衍射、Ⅹ射线衍射和透射电镜分析等方法研究材料的微观组织.结果表明:与0 T拉伸试样相比,3 T拉伸试样抗拉强度和延伸率分别提高了2.2%和28.7%,说明将强磁场耦合作用于材料塑性变形过程时,能在不降低材料强度的同时提高镁合金的塑性变形能力,有助于同步改善材料强韧性.磁场作用机理主要表现为磁致塑性效应,计算表明主要合金相β(Mg_(17)Al_(12))为顺磁性,有助于发挥磁场作用效果.磁场提高了位错运动灵活性并促使位错增殖,晶界处位错堆积和应力集中促进了再结晶形成,晶粒发生细化,发挥细晶强韧化效果;同时磁场诱发塑性变形时的晶粒转动,新生成非基面取向的晶粒弱化了镁合金(0001)基面织构,该组织特征有助于提高材料的塑变能力.     

Mechanism of texture and microstructure evolution during warm rolling of Ti–6Al–4V alloy

Ti–6Al–4V (Ti64) plates were subjected to rolling at 600°C and 800°C, respectively, for reductions up to 90% reduction in thickness. The mechanism of texture and microstructure evolution during rolling was studied in the present study. Extension twins of coherent nature were observed in the samples rolled up to 50% of reduction. The deformation was relatively inhomogeneous in the samples rolled at 600°C compared to that at 800°C. Visco-plastic self-consistent (VPSC) simulation showed that relative activity of pyramidal <c+a> slip was higher during rolling at 800°C compared to that at 600°C. The average activity of slip systems per grain was less than five for the samples rolled at 600°C and this might be responsible for the strain heterogeneity in the large grains. Further, twinning activity was found to be limited to a true strain of 0.5, as supported by the microstructural observation. VPSC simulation also showed the presence of contraction twins in the samples which was further supported by X-ray texture measurement. Dominant basal texture was observed in the samples irrespective of the temperature of rolling.     

Critical point of martensitic transformation under stress in an Fe-31.2Pd (at.%) shape memory alloy

We have examined the transformation strain, Δε, in the [0 0 1] direction of an Fe-31.2Pd (at.%) shape memory alloy under compressive stress applied in the same direction. When the stress is absent, the alloy exhibits a cubic to tetragonal martensitic transformation at 230 K with |Δε| of 1.4%. As the stress increases, the transformation temperature increases linearly and |Δε| decreases linearly and vanishes at 40 MPa (280 K). This point is the critical point of this transformation at which the first-order nature disappears, and the critical exponent β is evaluated to be 0.47?±?0.04.     

A study on the effect of stress state on damage evolution in hot deformation of free cutting steels using double notched bars

The effect of stress state on the initiation of damage for leaded free cutting steel has been investigated under hot rolling conditions. Double notched (DN) circumferential tension samples were designed and used to simulate damage development at different stress states and deformation conditions using a Gleeble (3800) thermal-mechanical testing system. Two DN sample geometries with varying notch profiles were used to account for different states of stress. To simulate the conditions of hot rolling the samples were tested at high temperatures (900–1200 °C) and moderate strain rates (0.1–1 s^?1). After testing to failure, which normally occurs at one notch of the specimen, the unfailed notch of each sample was sectioned to examine the sites where damage occurs since the material has been captured in a state very close to failure. Two of the cases examined have shown definitive damage paths occurring from ‘outside–in’ for a sharp notch deformed at T = 900 °C and from ‘inside–out’ for a blunt notch tested at T = 1200 °C for the same strain rate of 0.1 s^?1. The experimental results of the failure initiation sites were compared with computed values of the stress fields around the notch profiles, obtained from FE analysis using a set of viscoplastic constitutive equations calibrated for free cutting steel. The temperature profiles from high temperature mechanical testing were used in the FE calculations of the stress state.     

Zr-4合金压缩形变行为的研究

密排六方结构的Zr呈现弹塑性各向异性,轧制工艺会使材料内部产生晶间应力.准确地评估Zr合金内部的晶间应力分布并明确其微观形变机制,对其服役能力和使用寿命的准确评判具有重要的科学意义和应用价值.利用中子原位衍射技术结合弹塑性自洽(EPSC)模拟分析了Zr-4合金的压缩形变行为,加载方式为沿轧板厚度方向压缩.研究中辅以非原位的背散射电子衍射测试进行织构演化分析及透射电镜(TEM)测试分析缺陷形态.EPSC模拟可以定量地给出不同形变量下的形变机制,并且计算结果可由TEM实验佐证.研究表明:当形变量较小(0.55%)时,柱面{10ˉ10}?11ˉ20?(?a?型)滑移起主导作用;随着塑性形变量的增加,锥面滑移的作用增强,且锥面{10ˉ11}?11ˉ23?(?c+a?型)滑移的作用大于柱面{10ˉ10}?11ˉ20?(?a?型)滑移,少量的锥面{10ˉ11}?11ˉ20?(?a?型)和{10ˉ12}?11ˉ20?(?a?型)滑移也存在.     

Extended planar boundary inclinations in fcc single crystals and polycrystals subjected to plane strain deformation

When fcc single crystals with high-symmetry crystal orientations are deformed to moderate strains by rolling, tension or channel die compression, long dislocation boundaries inclined to the extension axis form. Similarly, long dislocation boundaries are often found in grains embedded in polycrystals deformed in the same manner. These extended planar boundaries (EPBs) are characteristically -30-40° from the extension direction and contain the transverse specimen axis. The objective of the present article is to demonstrate that EPBs formed during plane strain deformation are parallel to equivalent slip planes, a pair of hypothetical slip systems used for analyses of the strain and crystal rotation components in place of the larger number of physical slip systems. The coincidence of EPBs and equivalent slip plane inclinations is shown to account for persistent observations of EPBs in the angle range -30-40° from the rolling direction, in rolled single crystals of various initial orientations. The tendency of EPBs towards tilt or twist boundary character can also be rationalized on the basis of the equivalent slip system concept and consideration of the dislocation types available to be incorporated into EPBs.     

Analysis of slip activity and heterogeneous deformation in tension and tension-creep of Ti–5Al–2.5Sn (wt %) using in-situ SEM experiments

The deformation behavior of a Ti–5Al–2.5Sn (wt %) near-α alloy was investigated during in-situ deformation inside a scanning electron microscope. Tensile experiments were performed at 296?K and 728?K (≈0.4?T _m), while tensile-creep experiments were performed at 728?K and 763?K. Active deformation systems were identified using electron backscattered diffraction-based slip trace analysis. Both basal and prismatic slip systems were active during the tensile experiments. Basal slip was observed for grains clustered around high Schmid factor orientations, while prismatic slip exhibited less dependence on the crystallographic orientation. The tension-creep experiments revealed less slip but more development of grain boundary ledges than in the higher strain rate tensile experiments. Some of the grain boundary ledges evolved into grain boundary cracks, and grain boundaries oriented nearly perpendicular to the tensile axis formed ledges earlier in the deformation process. Grain boundaries with high misorientations also tended to form ledges earlier than those with lower misorientations. Most of the grain boundary cracks formed in association with grains displaying hard orientations, where the c-axis was nearly perpendicular to the tensile direction. For the tension-creep experiments, pronounced basal slip was observed in the lower-stress creep regime and the activity of prismatic slip increased with increasing creep stress and temperature.     

Orientation dependence of texture evolution in cold-rolled Ni3Al single crystals

Texture evolutions of cold-rolled thin foils of binary stoichiometric Ni₃Al single crystals were examined as a function of the initial crystal orientation. In the cases of the initial rolling direction (RD) close to ?001?, a double {110} {112} texture associated with a banded structure tends to develop irrespective of the initial foil normal direction (ND). The macroscopic shape of these foils with the banded structure is straight and simply elongated along RD, keeping their rectangular shape. In contrast, when the initial RD is close to {112}, the texture and the microstructure are rather uniform without the texture splitting and the banded structure formation. The foils of group B are macroscopically curved, twisted and eventually cracked from the side edge of the samples. Tendencies of the lattice rotations vary with the initial ND in the latter case. According to the plastic strain analysis, the formation of the banded structure is found to be essential for fabricating the thin straight foils in the case of the cold rolling of Ni₃Al single crystals.     

Accommodation mechanisms for grain boundary sliding as inferred from texture evolution during superplastic deformation

To gain insight into accommodation mechanisms for local stress concentrations produced by grain boundary sliding (GBS), we systematically examined texture evolution within a superplastic magnesium alloy undergoing deformation at a relatively low deformation temperature (at which basal slip is known to be the preferred slip system in magnesium). Although we did observe an overall weakening of the initial basal texture during superplastic deformation, we also observed within the interior of the specimen a convergent evolution that depends on loading direction. We attribute this texture evolution within the bulk to the competing effects of (a) orientation divergence due to grain rotation accompanied by GBS and (b) convergent evolution due to slip, which acts primarily as an accommodation mechanism for GBS. In contrast, at the near-surface, we found the initial orientation to be preserved, indicating that slip accommodation is less important near the surface than within the bulk.     

Melting behavior of the oriented β-phase polypropylene texture crystallized by the temperature slope method

Isotactic polypropylene consisting of uniaxially oriented P-phase lamellae was crystallized in a temperature gradient. The β → α transition was investigated by simultaneous measurements with differential scanning calorimetry (DSC) and X-ray diffraction using synchrotron radiation (SR). To compare the transition mechanism, the β-phase sample was deformed by rolling it along the direction of the crystallization. During rolling, the β-crystal is deformed by interlamellar and interchain slip, which induces c-axis-oriented molecules along the rolling direction. The melting behavior is changed by the rolling deformation. For the as-grown β-crystal, the DSC thermogram has three peaks: the β-melting endotherm at 150°C, an exotherm by recrystallization into the °-form, and the endotherm at 167°C caused by melting of the recrystallized α-form. After the rolling deformation, the β-endotherm is extinguished by the successive exotherm. Simultaneous X-ray measurements reveal that the β → α transition is shifted to a lower temperature and that the recrystallized α-form has a c-axis-orientation caused by the rolling deformation. In the process of the β→ α transition, higher-order lamellar structure is developed earlier than formation of the crystalline structure. In this study, the heating phenomena, such as the β α transition and thickening of the β- and α-lamellae, are consistently explained by a mechanism involving melting and subsequent recrystallization.