HL-2M真空室支撑耳轴锻件的研制

介绍了HL-2M 真空室支撑耳轴的整体异型锻件的制造工艺流程,从锻件本体上切取试样进行了材料检测。检测结果表明,所试制的耳轴锻件表面和芯部位置的屈服强度分别为1100MPa 和1057MPa,两位置的材料晶粒度等级都达到4 级,各项力学性能指标均满足设计要求。     

基于红外光谱环类锻件内壁状态监测方法研究

考虑到环类锻件内壁状态对于保证工业的生产安全具有重要作用,而基于红外光谱的测温方法可以大大提高测温精度,因此研究基于红外光谱的环类锻件内壁状态监测方法具有重要的意义。为了实时掌握环类锻件的内壁状态,提出一种红外光谱环类锻件内壁状态监测方法。首先利用红外光谱构建了三级FP型LCTF的测温系统,通过获取锻件表面辐射的两个单一光谱运用红外双色测温原理实现锻件表面温度的测量。相比传统的测温方法大大提高了锻件表面的测温精度。其次在拉普拉斯导热微分方程的基础上,运用分离变量法建立了环类锻件内壁状态监测模型;结合红外光谱测温系统测量的温度数据和锻件自身参数信息,实现了环类锻件的内壁状态监测;最后通过仿真实验验证了所提出方法的可行性,实现了环类锻件的内壁状态监测,为保证环类锻件的正常运行提供了理论依据。     

基于红外光谱大型筒类锻件热处理过程中温度场检测方法研究

为了实时掌握热处理过程中锻件温度场的变化情况,提出一种基于红外光谱大型筒类锻件温度场检测方法。在传热学的基础上,运用分离变量法建立了大型筒类锻件热处理过程中的温度场检测模型;利用红外光谱构建了基于三级干涉滤光器的大型锻件红外光谱测温系统;结合红外光谱测温系统测量的温度数据和锻件温度场检测模型,实现了锻件热处理过程中温度场的检测;最后通过仿真实验验证了本文提出方法的可行性,实现了热处理过程中锻件温度场的检测,为热处理工艺的正确实施提供了理论依据。     

Response of a mindlin plate with trunnion

The vibratory response of a circular plate with a central trunnion is considered. A harmonic force is allowed to act on the trunnion in a plane parallel to the surface of the plate. The model allows for arbitrary location of the center of mass of the trunnion and the line of action of the exciting force. The plate equations include the effects of transverse shear deformations and rotatory inertia, which makes the analysis useful for either thick or thin plates at acoustic frequencies. Application of the model in the control of noise and vibration of rotating machinery is illustrated.     

小角度纵波水浸超声检测技术在消除锻件结构盲区中的应用

航空发动机中的后轴颈锻件一般采用水浸超声纵波直入射方法检测内部缺陷。由于型面结构的问题,在锻件的直筒和锥形段连接区域存在检测盲区。该文针对某型号发动机中的后轴颈锻件,开展了水浸超声检测工艺研究,提出利用小角度纵波覆盖盲区的思路。通过对含有人工缺陷的模拟样件的检测实验,比较了水浸纵波直入射和小角度纵波斜入射两种检测方法对后轴颈连接区域的覆盖能力。结果表明,该文提出的小角度纵波方法,可以有效检测出水浸纵波直入射检测方法无法发现的人工缺陷,消除由结构引起的检测盲区,保障零件的服役安全。     

Response of a cylindrical machine casing to oscillatory bearing forces

An analytical model is developed for the vibration response of a cylindrical machine casing excited by the force arising in a bearing that is assumed to support a rotating shaft. The casing system consists of a bearing housing mounted in a flat circular end cap that is built into a cylindrical casing. The housing is considered to be a rigid trunnion in the center of the end cap (which itself is modeled as a Mindlin plate). The development allows for arbitrary location of the center of mass of the housing and of the plane of action of the exciting force.     

层压工艺对埋入光纤传输性能影响分析

针对层压工艺下,埋入挠性光电基板的光纤,其应力、位移的变化,会影响光路的耦合效率,改变光纤有效折射率,导致传输性能发生变化的问题,采用有限元分析软件,对光纤埋入不同槽型的挠性光电基板进行了力学、传热和电磁场耦合分析.分析结果表明:光纤埋入梯形槽挠性基板的应力最大,达到68.336 7MPa.埋入梯形槽的光纤位移量最大,其值为1.430 4μm.随着槽宽增加,光纤最大等效应力从52.667MPa增加至71.907 MPa;随着槽间距增加,光纤最大应力从51.589 MPa增加至53.567MPa;随着槽深增加,光纤最大应力从52.667MPa减小至47.793 8 MPa,然后增加到67.349 6MPa.随着温度和压力的增加,单模光纤在X方向的有效折射率从1.446 249 977增加至1.446 259 084;Y方向的有效折射率从1.446 326 398增加至1.446 393 041.光纤有效折射率差会随着温度的增加而增大,随着压力的增加而减小.光纤有效折射率增加,限制光的能力增加,能够有效地减小光纤弯曲损耗.本文分析结果对挠性光电基板光纤埋入结构设计和层压工艺具有一定的参考价值和指导意义.     

低强度空心玻璃微球充氘氚气体工艺研究

 采用分步法对低强度空心玻璃微球充氘氚气体。为了充气,建立一套高压系统,在15MPa下漏率为3.7×10^-4 PaL/s。用铀床和LaNi₅床组合起来,作为充气的高压气源。室温和250℃时,玻璃微球的最大承受压力为1.0MPa,内外压之比约0.51。在250℃时,对微球进行充气,充进微球内的氘氚气体量为0.51～0.54Mpa,满足了物理实验的要求。     

Flame structure of HMX/GAP propellant at high pressure

The chemical and thermal structure of a HMX/GAP propellant flame was investigated at a pressure of 0.5 MPa using molecular beam mass spectrometry and a microthermocouple technique. The pressure dependence of the burning rate was measured in the pressure range of 0.5–2 MPa. The mass spectrometric probing technique developed for flames of energetic materials was updated to study the chemical structure of HMX/GAP flames at high pressures. Eleven species, including HMX vapor, were identified, and their concentrations were measured in a zone adjacent to the burning surface at pressures of 0.5 and 1 MPa. Temperature profiles in the propellant combustion wave were measured at pressures of 0.5 and 1 MPa. Species concentration profiles were measured at 0.5 MPa. Two main zones of chemical reactions in the flame were found. The data obtained can be used to develop and validate combustion models for HMX/GAP propellants.     

近红外光谱用于杉木木材强度分等的研究

利用近红外光谱技术对木材强度分等进行了研究.选择 1000～1400 nm波段,结合偏最小二乘法,在木材强度和近红外光谱数据间建立了校正模型,校正模型的相关系数(r)为0.89,校正标准误差(SEC)为6.30 MPa.利用校正模型对35个未知样品的强度进行预测,根据近红外预测值和实测值分别对木材样品进行分等,A级预测...