Accuracy control of three-dimensional Nd:YAG laser shaping by ablation

Improving the dimensional accuracy along the optical axis without decreasing the materials removing rate is a key issue in three-dimensional laser shaping. This paper presents a concept for performing three-dimensional laser shaping by directly using machining laser as the photo source of the non-contacting measuring device. Due to the high power measuring photo source and a 1.06 μm bandpass filter, the interference caused by the emission light of ablated surface can be effectively avoided, the delay time is not needed to be inserted between the laser pulse and the measurement. So the measurement will not decrease the material removal rate and productivity. By using this system, the shaping accuracy of 30 μm can be achieved at the removing rate of about 4.0×10⁻² mm³/sec for Si₃N₄ ceramic, both are much better than the results obtained before.     

New and simple method for fabricating polymer-coated silver hollow fibers with large mechanical strength

A new method is proposed for fabricating polymer-coated silver hollow glass fibers to avoid the flexibility deterioration after the curing process. Transmission properties of fibers made by the two procedures with and without curing process are compared. Little difference was observed in the transmission properties at the wavelength 2.94 μm of Er:YAG laser light and 10.6 μm of CO₂ laser light. The polymer layer is shown to be stable after 2-h, 5-W, continuous wave CO₂ laser light transmission.     

Quasi-simultaneous ultraviolet and infrared emission from a plasma cathode TEA laser

Quasi-simultaneous laser action in the UV (0.337 μm) and the IR (10.6 μm) was observed from a pulsed laser with a sliding discharge plasma cathode. The laser operates at atmospheric pressure, with a gas mixture of CO₂/N₂/He, at a 0.26/0.50/4.0 lmin⁻¹ flow rate. Output energies of 30 mJ in the IR and 0.35 mJ in the UV were obtained, from a laser discharge volume of 38.0×1.0×2.8 cm³. The optimum gas mixtures have been determined and the temporal behavior of the discharge parameters, the performance characteristics of the laser and the beam spatial distributions were investigated.     

Chemical and isotopic analysis using diode laser spectroscopy: applications to volcanic gas monitoring

We report on a diode-laser-based spectrometer, operating at a wavelength of 2 μm, which enables for simultaneous measurements of CO₂ and H₂O concentrations in gaseous mixtures with high precision and accuracy. We implemented the very simple approach of a direct measurement of absorption in a multiple reflection cell with a pathlength of 50 m. Gas concentration is simply retrieved from the integrated absorbance, without using calibration cells. The spectrometer is equipped with single-mode optical fibers in order to probe remote environments. The possible application in volcanic areas will be discussed. We also investigated the possibility to measure the isotopic ratio ¹³CO₂/¹²CO₂, which is another relevant parameter for monitoring volcanic activity.     

Design, analysis and optimization of silicon-on-insulator photonic crystal dual band wavelength demultiplexer

A highly efficient photonic crystal dual band wavelength demultiplexer (DBWD) using silicon-on-insulator (SOI) substrates is proposed for demultiplexing two optical communication wavelengths, 1.31 μm and 1.55 μm. Demultiplexing of two wavelength channels is obtained by modifying the propagation properties of guided modes in two arms of Y type photonic crystal structure. Propagation characteristics of proposed DBWD are analyzed utilizing 3D finite difference time domain (FDTD) method. Enhancement in spectral response is further obtained by optimizing the Y junction of demultiplexer giving rise to high transmission and extinction ratio for the wavelengths, 1.31 μm and 1.55 μm. Hence it validates the efficiency of proposed optimized DBWD design for separating two optical communication wavelengths, 1.31 μm and 1.55 μm. Tolerance analysis was also performed to check the effect of variation of air hole radius, etch depth and refractive index on the transmission characteristics of the proposed design of SOI based photonic crystal DBWD.     

Manifestation of nano-sized effects in photoinduced nonlinear optics of CdI2–Cu layered single crystals

The infrared (IR) induced second harmonic generation in the thin CdI₂–Cu crystalline layers was discovered. With decreasing thickness of the CdI₂–Cu crystals up to several nanometers value of second-order nonlinear optical susceptibility d₁₄ (at wavelength λ=2.76 μm) for the output IR-induced SHG significantly increases. For the Cu content about 0.4% the output SHG signal achieves its maximum at the sample thickness below 2 nm. It is important that for the samples with larger film thickness the corresponding changes have substantially different properties. Limitation of the d₁₄ at the larger concentration is probably caused by formation of the Cu clusters limiting the enhancement of the hyperpolarizability for particular cluster as well as total nonlinear dielectric susceptibility.     

Loss reduction of dielectric-coated metallic hollow waveguides for CO2 laser light transmission

A condition for reducing transmission loss of a dielectric-coated metallic hollow waveguide is shown theoretically when the inner metallic surface is not perfect. It is also shown that the transmission loss for CO₂ laser light is 10.6 μm wavelength is able to be estimated from an attenuation spectrum of a short waveguide. By fabricating a ZnSe coated Ag hollow waveguide of short length, we have shown that it has a lower loss than a Ge coated waveguide for CO₂ laser light.     

Real-time focus control in broad flat field laser material processing

Broad flat field laser scanning is critical to the success of laser material processing, used in techniques such as rapid prototyping & manufacturing (RP&M) and micro-machining. For these techniques it is necessary to produce high-performance optical systems that can fulfill the need for a smaller focused spot size over broad, flat field scanning areas. This paper concentrates on the issues of defocus error compensation. A dynamic focusing system is designed, intended primarily for broad flat field galvanometric laser scanning applications. Key technologies are described in detail; corresponding solutions have been used to design and produce a CO₂ infrared optical focusing system, which is capable of scanning a focused spot size of 120 μm or less over areas up to 500 mm².     

Method of Measuring the Spectral Shape of the Radiation Line of a Three-Micron Long-Path Laser Gas Analyzer

A new method to experimentally determine the spectral shape of the radiation line of a tunable long-path absorption laser gas analyzer operating in a three-micron range ( = 2.5–4.5 m) on the basis of a difference-frequency generator is suggested. The method is based on measurement of the transmission function of a gas medium upon modulation of its optical thickness or pressure. Specific vibrational–rotational transitions and also optimal pressures of CO₂, N₂O, and CH₄ are recommended for carrying out experiments.     

Design and fabrication of ultra broadband infrared antireflection hard coatings on ZnSe in the range from 2 to 16 μm

In conventional infrared multilayer antireflection coatings (MLAR) materials of fluoride and chalcogenide types are used, which are disadvantaged due to their low mechanical strength and poor stability against humidity and environmental impacts. In this paper, we show that high performance ultra broadband and hard infrared multilayer antireflection coatings on ZnSe substrates in the wavelength range from 2 to 16 μm can be designed and fabricated. Diamond-like carbon (DLC) hard coating as a mechanical and environmental protection layer was proposed and deposited onto MLAR surfaces (MLAR + DLC) using a pulsed vacuum arc ion deposition technique. The thickness of the high optical quality DLC can be optimized in the design simulation to achieve a practically best antireflection and surface protection performance. We show that a germanium thin film (15 nm) between the MLAR and DLC surfaces can be used as a transition layer for optical and material match. The average transmission of the fabricated MLAR+DLC surfaces was 93.1% in the wavelength range between 2 and 16 μm. The peak transmission was about 97.6%, close to the simulated values. The durability and stability against mechanical impacts and environmental tests was improved significantly compared with the conventional infrared windows.     

Impurity cyclotron resonance in InGaAs/GaAs superlattice and InGaAs/AlAs superlattice grown on GaAs substrates

Various temperature measurements of cyclotron resonance (CR) under pulsed ultra-high magnetic field up to 160 T were carried out in InGaAs/GaAs superlattice (SL) and InGaAs/AlAs SL samples grown by molecular beam epitaxy on GaAs substrates. Clear free-electron CR and impurity CR signals were observed in transmission of CO₂ laser with wavelength of 10.6 μm. A binding energy of impurities in these SLs was roughly estimated based on the experiment as result, and we found it was smaller than the previous experimental result of GaAs/AlAs SLs and theoretical calculation with a simple model.     

IR-induced nonlinear optics in Ge-doped Bi12TiO20 large-sized nanocrystallites

Photoinduced non-linear optical effects in large-sized (up to 25 nm) nanocrystallites (NC) of Ge-doped Bi₁₂TiO₂₀ (BTO:Ge) incorporated within olygoether photopolymer matrix have been studied. Photoinduced second harmonic generation (PISHG) was measured. Nd:YAG pulsed laser (λ=1.06 μm) was used as a source of photoinducing light. As a fundamental light source for the SHG and two-photon absorption, Er:LiYF₄ laser (λ=2.065 μm) was used. We have found that with increasing IR pump power density, the output doubled frequency SHG signal (λ=1.03 μm) increases and achieves its maximum value at the pump power density about 0.45 GW/cm² and NC size about 12 nm.The values of second-order optical susceptibilities were almost 20% larger than for the pure BTO NC single crystals. With decreasing temperature below 60 K, the SHG signal increases achieving maximal value at LHeT.     

Laser-based systems for trace gas detection in life sciences

Infrared gas phase spectroscopy is becoming very common in many life science applications. Here we present three types of trace gas detection systems based on CO₂ laser and continuous wave (cw) optical parametric oscillator (OPO) in combination with photoacoustic spectroscopy and cw quantum cascade laser (QCL) in combination with wavelength modulation spectroscopy. Examples are included to illustrate the suitability of CO₂ laser system to monitor in real time ethylene emission from various dynamic processes in plants and microorganisms as well as from car exhausts. The versatility of an OPO-based detector is demonstrated by simultaneous detection of ¹³C-methane and ¹²C-methane (at 3240 nm) at similar detection limits of 0.1 parts per billion by volume. Recent progress on a QCL-based spectrometer using a continuous wave QCL (output power 25 mW, tuning range of 1891–1908 cm^-1) is presented and a comparison is made to a standard chemiluminescence instrument for analysis of NO in exhaled breath. PACS  42.62 Be; 42.62 Fi     

Novel long-pulse TE CO2 laser excited by pulser–sustainer discharge

A novel long-pulse TE CO₂ laser with UV-preionization is presented. With an active volume of 1.17 l and gas pressure of 30 kPa, the laser can discharge stably with low pulser energy and high sustainer energy. Various long-pulse discharges such as 12, 20 or 25 μs are demonstrated. At discharge pulse width of 23.9 μs, maximum output laser energy of 6.8 J is obtained at an efficiency of 9.0%.     

Wavelength-agile fiber laser using group-velocity dispersion of pulsed super-continua and application to broadband absorption spectroscopy

A swept-wavelength source is created by connecting four elements in series: a femtosecond fiber laser at 1.56 μm, a non-linear fiber, a dispersive fiber and a tunable spectral bandpass filter. The 1.56-μm pulses are converted to super-continuum (1.1–2.2 μm) pulses by the non-linear fiber, and these broadband pulses are stretched and arranged into wavelength scans by the dispersive fiber. The tunable bandpass filter is used to select a portion of the super-continuum as a scan-wavelength output. A variety of scan characteristics are possible using this approach. As an example, an output with an effective linewidth of approximately 1 cm^-1 is scanned from 1350–1550 nm every 20 ns. Compared to previous scanning benchmarks of approximately 1 nm/μs, such broad, rapid scans offer new capabilities: a gas sensing application is demonstrated by monitoring absorption bands of H₂O, CO₂, C₂H₂ and C₂H₆O at a pressure of 10 bar. Received: 5 August 2002 / Revised version: 23 September 2002 / Published online: 22 November 2002 RID="*" ID="*"Corresponding author. Fax: +1-608/265-2316, E-mail: ssanders@engr.wisc.edu     

Short wave pass and long wave pass dichroic coating at 45° on zinc selenide substrate for dual band thermal imager

In dual band thermal imager dichroic coating plays a vital role in separating 3–5 μm and 7.5–10.5 μm wavelength region for observing better image quality from two different channels. In this work a study has been carried out on the design and fabrication of short and long wave pass dichroic coating at 45° on zinc selenide flat substrate. These dichroic coated optics can be used to separate 3–5 μm (in reflection or transmission channel) and 7.5–10.5 μm (in transmission or reflection channel) wavelength region. An inhomogeneous refractive index profile which is a polynomial of 5th order was considered to design the high and low wave pass dichroic coating on zinc selenide substrate. The inhomogeneous profile was then approximated with five steps from substrate to air medium. These steps were then converted in terms of durable coating materials of six and seven layer stack for short and long wave pass dichroic coating respectively. The coating material combination used was germanium as high index material and IR-F625 as low index material. Result achieved for short wave pass dichroic filter was 94% average transmission in 3–5 μm region and 95% average reflection in 7.5–10.5 μm region. Similarly, result achieved for long wave pass dichroic filter was 95% average reflection in 3–5 μm region and 94% average transmission in 7.5–10.5 μm.     

Yields of formation and scissions at ether bonds along nuclear tracks in CR-39

Yields of CO₂ gas formation and the scissions at ether bonds have been determined along ion tracks in CR-39 plastics. Thin CR-39 films with thickness were irradiated by 130 MeV C-13 ions at 45 incidence up to , and then IR spectra were obtained without removing the samples from the vacuum chamber. The absorption band for CO₂ was observed clearly around , whose absorbance increased proportional to the fluence up to 3×10¹² ions/cm² and then saturated. Using a mole absorption coefficient for gaseous CO₂, the yield along the track was determined to be molecules/μm. This means that the G-value of CO₂ formation in CR-39 was about 3.6 molecules/100 eV. The scission yield of ether bonds was found to be 11,000 scissions/μm. This corresponds to a G-value of about 5.5 scissions/100 eV. These values suggest that the parts between the two carbonate ester bonds in each repeat unit of CR-39 can be segmented into two CO₂ and other small molecules along the nuclear tracks.     

Low loss smart hollow waveguides with new polymer coating material

A new kind of cyclic olefin polymer COP-E48R has been selected as the dielectric material for a silver hollow glass tube. Owing to its lower extinction coefficient at the wavelength of 10.6 μm, transmission losses for the CO₂ laser light has been reduced significantly in the COP-E48R-coated silver (COP-E48R/Ag) hollow glass waveguide. By properly selecting the film thickness of COP, Er:YAG and CO₂ laser light are shown to be transmitted with low loss simultaneously or independently. Delivery properties of red and green pilot beams were also evaluated.     

Neon matrix isolation spectroscopy of CO2 isotopologues

The solid neon matrix isolated spectrum of CO₂ are recorded in the 2–5 μm region. Natural and ¹³C or ¹⁸O enriched CO₂ samples were used and the nν₁ + ν₃ (n = 0, 1, 2) series bands of different CO₂ isotopologues have been observed. The solid neon matrix shift due to Fermi-resonance of bands within the same vibrational polyad is analyzed.     

Development of Transmission Optics for High-Power TEA CO2 Lasers and Methods of Increasing Laser-Radiation Resistance of Materials for High-Power IR Optics

The results of analytical and experimental investigations aimed at increasing laser-radiation resistance of materials for IR optics and developing high-power optics for microsecond TEA CO₂ lasers with energy per pulse up to 12–25 kJ and gas-dynamic CO₂ lasers with energy per pulse up to 130 kJ are presented. It is demonstrated that the integrated approach that combines the improvement of already existing technological methods and the development of novel technological methods for refining the parameters of materials for transmission IR optics (including techniques of growth of single crystals, strain hardening, and laser, ionic, and chemical treatment), the design and optimization of optical units (including the development of segmented transmission optics, the improvement of optical schemes for spatial formation of laser beams, the use of fast-response physical effects to screen optical elements from high-power fluxes of laser radiation) is necessary to solve this problem.