Experimental Heat Transfer Coefficients of Waste Heat Recovery Unit in Detergent Manufacturing Process

The waste heat recovery unit is one of the most important units in the chemical process. It recovers waste heat from the exhaust gas of the process resulting in the reduction of heat loss. In the detergent manufacturing process, the particulate air leaving the spray dryer is the exhaust gas containing the large amount of heat. Therefore, a waste heat recovery unit can significantly reduce heat loss. In this work, heat transfer coefficients of a waste heat recovery unit in the detergent manufacturing process were studied. Waste heat from the particulate air is recovered in the shell and coiled tube heat exchanger. The particulate air flows in the shell side, and water flows in the tube side. Four coiled tubes with different coil pitches were investigated. The results show that the tube-side heat transfer coefficient increases as the coil pitch decreases. Loading ratio also has an important effect on heat transfer coefficients. The increase of loading ratio leads to a lower value of the overall heat transfer coefficient. From 100 experiments, empirical correlations for the prediction of tube-side and shell-side heat transfer coefficients were proposed. The results indicate that the predicted heat transfer coefficients agree well with the experimental values.     

Heat Transfer to Truncated Cylinder in Cross-flow

The objective of this work is to provide a correlation between the heat transfer coefficient and the Nusselt Number with the flow Reynolds number for a truncated cylindrical probe in cross-flow, a configuration that has not previously been well defined. In the experiment, thermally stabilized, dry air was discharged into the test section across a heated probe that was instrumented with thermocouples and exhausted to atmosphere. Experimental data were recorded for several run conditions. A correlation between the probe heat transfer coefficient and the Reynolds number was developed with a calculated uncertainty of 1.24%.     

波纹板式空冷器阻力与传热特性实验研究

在可改变风量和热水流量的实验条件下,对波纹板式空冷器的阻力与传热特性进行实验研究。得到了空气侧的阻力降关联式以及两侧的对流换热系数关联式,其适用于热水雷诺数在2000-8000之间、空气雷诺数在2000-10000之间。在相同工况下,比较了波纹板式、光管式和翅片管式空冷器的性能指标,结果表明:迎面风速在2.45-4.1 m/s之间,波纹板式空冷器传热系数达到100-160 W/m2/℃;约比光管式提高70%,但只有以管束外表面为基准的翅片管式传热系数的六分之一;板式空冷器单位体积换热量约是翅片管式空冷器的1.5倍,是光管式的15倍;板式空冷器单位功耗换热量约是光管式空冷器的5.5倍,而翅片管式空冷器与光管式空冷器则相差不大。     

蓄冷球堆积床动态充冷性能模拟

根据蓄冷球和载冷剂之间的能量平衡,建立了蓄冷球堆积床充冷过程的数理模型。该模型考虑了载冷剂与蓄冷球之间的换热系数变化、载冷剂的导热、相变蓄冷材料的过冷度以及蓄冷球堆积床热损失的影响。采用数值计算方法模拟了蓄冷球堆积床的充冷过程,讨论了载冷剂入口温度、初始温度和流速对充冷过程蓄冷材料温度、载冷剂温度和蓄冰率的影响。     

高温吸热管内超临界CO2传热特性的数值模拟

研究超临界CO2在高温吸热管内的传热特性是将其应用于聚光太阳能热发电技术中的基础.本文对此进行了数值模拟研究,分析了流体温度、流动方向、系统压力、质量流率和热流密度对对流传热系数和Nu数的影响.结果表明:高温区(800—1050 K)的对流传热系数和Nu数受流动方向和系统压力的影响均很小,但都随着质量流率的增大以及热流密度的减小而明显增大;而随着流体温度的升高,对流传热系数近似线性增大,Nu数则近似线性减小.另外,本文研究发现在高温区可忽略浮升力对传热的影响,而由高热流密度引起的流动加速效应会明显恶化传热.最后,选取了八种管内超临界流体传热关联式与模拟结果进行对比,发现使用基于热物性修正的关联式对高温区传热数据预测的结果优于使用基于无量纲数修正的关联式得到的结果,且其中预测效果最优的关联式得到的计算结果与模拟结果之间的平均绝对相对偏差为8.1%.     

蓄冷球堆积床动态放冷性能研究

根据蓄冷球和载冷剂之间的能量平衡,并考虑载冷剂与蓄冷球之间的换热系数变化、载冷剂的导热、蓄冷球堆积床热损失的影响,建立了蓄冷球堆积床放冷过程的数理模型。采用数值计算方法模拟了蓄冷球堆积床的放冷过程,并讨论载冷剂流速、载冷剂入口温度以及堆积床孔隙率对放冷过程中载冷剂出口温度和放冷量的影响。     

水平梯度表面能材料表面上的滴状凝结换热系数

本文在均质表面的单个球缺形液滴换热模型和液滴通用尺度分布规律的基础上,结合梯度表面能材料表面的液滴分布和凝结换热特性,得到了一维水平梯度表面能材料表面上的滴状凝结换热计算式。在此基础上,研究了壁面过冷度、接触角梯度、工质物性等参数对梯度表面能材料表面滴状凝结换热性能的影响。结果表明:随着过冷度的增加和凝结工质汽化潜热的增大和表面张力的减小和接触角梯度的增大,平均表面凝结换热系数会增大。     

乳品行业低温余热回收系统性能分析

针对乳品行业排风风量大但品位低的特点,本文提出利用排风余热代替蒸汽来预热干燥空气的余热回收系统.在构建预热器、回热器和主加热器等部件热量流模型的基础上,建立了不包含中间节点参数的系统整体热量流模型.结合某奶粉厂运行数据对模型进行求解,结果表明,该系统将排风温度由90℃降低到42.58℃.在给定热负荷下,通过匹配中间回路...     

Experimental Investigation of Heat Transfer in Two-phase Flow Boiling

In this article, an experimental investigation is performed to measure the boiling heat transfer coefficient of water flow in a microchannel with a hydraulic diameter of 500 μm. Experimental tests are conducted with heat fluxes ranging from 100 to 400 kW/m², vapor quality from 0 to 0.2, and mass fluxes of 200, 400, and 600 kg/m²s. Also, this study has modified the liquid Froude number to present a flow pattern transition toward an annular flow. Experimental results show that the flow boiling heat transfer coefficient is not dependent on mass flux and vapor quality but on heat flux to a certain degree. The measured heat transfer coefficient is compared with a few available correlations proposed for macroscales, and it is found that previous correlations have overestimated the flow boiling heat transfer coefficient for the test conditions considered in this work. This article proposes a new correlation model regarding the boiling heat transfer coefficient in mini- and microchannels using boiling number, Reynolds number, and modified Froude number.     

波纹内翅片管中对流换热与阻力特性的实验研究

本文研究了空气在一种波纹内翅片管内强制对流的换热与阻力特性,得出了所测参数范围内换热Nusselt数和阻力系数f随Reynolds数变化的实验关联式,并与类似波纹内翅片管的换热效果进行了比较,结果表明波纹内翅片管换热强化的程度与其结构有很大的关系。     

An Experimental Investigation of Forced Convection Heat Transfer from a Coiled Heat Exchanger Embedded in a Packed Bed

Forced convection heat transfer from a helically coiled heat exchanger embedded in a packed bed of spherical glass particles was investigated experimentally. With dry air at ambient pressure and temperature as a flowing fluid, the effect of particle size, helically coiled heat exchanger diameter, and position was studied for a wide range of Reynolds numbers. It was found that the particle diameter, the helically coiled heat exchanger diameter and position, and the air velocity are of great influence on the convective heat transfer between the helically coiled heat exchanger and air. Results indicated that the heat transfer coefficient increased with increasing the air velocity, increasing helically coiled heat exchanger diameter, and decreasing the particle size. The highest heat transfer coefficients were obtained with the packed-bed particle size of 16 mm and heat exchanger coil diameter of 9.525 mm (1/4 inch) at a Reynolds number range of 1,536 to 4,134 for all used coil positions in the conducted tests. A dimensionless correlation was proposed for Nusselt number as a function of Reynolds number, particle size, coil size, and coil position.     

空气源热泵机组结霜问题的实验分析

基于空气源热泵在低温寒冷地区运行中遇到的结霜问题,对不同风速工况下,结霜过程中设备性能的变化进行分析,以换热量、换热系数为指标对不同翅型换热器的换热特性进行研究。实验结果显示:换热器结霜过程中,换热过程主要分为初始增加段、换热平稳段、缓慢衰减段、后期平稳等四段,结晶体在增加空气湍流度强化换热的同时,也增加了换热热阻使换热效果变差,因此换热效果本质而言是两种换热效果的综合体现;空气阻力随风速的增大、结霜量的增加而增大,而蒸发压力随着风速的增加而升高、随结霜量的增大而减小;百叶窗翅片表面结霜量大于平翅片,因此平翅片翅型当量换热系数更大,翅片结霜量、当量换热系数随风速的增加而增大,风速由1 m/s增至4 m/s时,结霜量、当量换热系数增加约三倍。     

A study of the heat transfer characteristics of a laser rod in a concentric circular tube

An analytical solution was derived from a two-dimensional heat conduction model with non-uniform boundary conditions for a side-pumped, side-cooled cylindrical laser rod. The convective heat transfer coefficient and the spatially varying fluid temperature were determined from the theoretical solutions or experimental correlations of convective heat transfer in an annular passage with prescribed heat fluxes. The first term of the analytical solution coincides with the result of the one-dimensional model. The other terms indicate that the axial temperature-rise in a laser rod has positive correlations with the axial coolant temperature-rise, the radial Biot number and the length-to-radius ratio of the laser rod. Subsequently, a conjugate numerical simulation that couples up the fluid convection and the solid conduction was performed. Compared with the analytical solution, the conjugate numerical simulation better exhibits the entrance effects of flow and heat transfer; therefore, it may provide more accurate solution in specific cases. PACS 44.10.+i; 44.90.+c     

非均匀布风对流化床埋管换热特性的影响

非均匀布风对流化床埋管换热特性有一定的影响,埋管的对流换热系数不仅是埋管所处换热区流化速度的函数,而且与相邻的流动区流化速度有一定关系。本文通过试验研究了埋管换热系数同换热区以及流动区流化速度之间的关系：换热系数变化的趋势及数值的大小与鼓泡床有明显不同,较大的流动区流化速度（６．０ｕｍｆ～２４．０ｕｍｆ）直接影响换热区埋管的换热系数,换热系数同流化速度之间较为平缓的关系便于利用埋管进行非均匀布风流化床中浓相床区温度的调整与控制。     

气冷涡轮叶片传统热分析中热边界条件的影响

以MarkII气冷涡轮叶片为研究对象,考察了换热系数分布对叶片外表面温度分布的影响。首先分别以温度和换热系数实验值作为热边界条件验证了固体导热计算方法和CFD程序的有效性,然后分析了6种典型热边界条件下的叶片外表面温度分布,并与实验值进行对比。由分析结果可知:叶片外表面温度与换热系数紧密关联,经验关联式(层流、湍流)条件下预测得到的温度偏差较大,当换热系数由能考虑边界层转捩影响的CFD计算得到时,预测得到的温度与实验值较为接近。     

FRICTION AND CONVECTION STUDIES OF R-134a IN MICROCHANNELS WITHIN THE TRANSITION AND TURBULENT FLOW REGIMES

Fluid flow and heat transfer characteristics of single-phase flows in microchannels for refrigerant R-134a were experimentally investigated. Experiments were conducted using rectangular channels micromilled in aluminum with hydraulic diameters ranging from approximately 112 to 210 w m and aspect ratios that varied from 1.0 to 1.5. Using overall temperature, flow rate, and pressure drop measurements, friction factors and convective heat transfer coefficients were experimentally determined for steady flow conditions. Effects of Reynolds number, relative roughness, and channel aspect ratio are examined in predicting friction factor and Nusselt number for the experiments. Experiment results indicated that transition from laminar to turbulent flow occurred between a Reynolds number of 2,000 and 4,000. Friction factor results were consistently lower than values predicted by macroscale correlations but exhibited the same trends with Reynolds numbers of macroscale correlations. Nusselt number results also exhibited a similar pattern of lower values obtained in the experiments than those predicted by commonly used macroscale correlations. Nusselt number results also indicated that channel size may suppress turbulent convective heat transfer and surface roughness may affect heat transfer characteristics in the turbulent regime.     

Experimental Investigation of Laminar Heat Transfer Inside Trapezoidal Duct Having Different Corner Angles

In this study, steady-state laminar forced flow and heat transfer in a horizontal smooth trapezoidal duct having different corner angles were experimentally investigated in the Reynolds number range from 10² to 10³. Flow is hydrodynamically fully developed and thermally developing under a uniform surface temperature condition. Based on the present experimental data of laminar flow in the thermal entrance region, new engineering correlations were presented for the heat transfer and friction coefficients for each corner angle. The results have shown that as the Reynolds number increases heat transfer coefficient increases but Darcy friction factor decreases. Also, it is observed that average Nusselt number increases while average Darcy friction factor decreases with increasing corner angle of the duct.     

发汗冷却换热过程的实验研究与数值模拟

本文对水平矩形槽道内湍流对流换热与发汗冷却进行了实验研究和数值模拟。实验结果表明:随着冷却气体流量的增加,发汗冷却壁面温度、局部对流换热系数和Nu数都迅速下降;在注入率为1％时,壁温下降了约40％,对流换热系数降低至50％左右。随着注入率的增大,壁面热流先是增加,在F=0.7％-0.8％左右时达到一个最大值,随后下降。St/St0随着注入率的增大而降低; St／St0的实验值与由已有关联式以及数值计算得到的值基本吻合。     

四丁基溴化铵水合物浆在蓄冷空调中的应用前景

TBAB水合物浆作为适用于空调工况的新型两相潜热输送载冷剂,可以大幅度降低冷量输送的功耗。通过添加成核剂的方法来降低所需的过冷度,制备方法简单节能,而且蓄冷特性出色,相变蓄冷温度与溶液的浓度密切相关,可通过调节溶液的浓度,获得与空调冷冻水一致的相变温度。根据非牛顿流体的特点,综述了国内外关于TBAB水合物浆流变方程的选择,列出了表观粘度及传热系数的计算方法,并指出TBAB水合物浆应用于蓄冷空调中的优点。     

空气热储存、光合作用和土壤垂直水分运动对黄土高原地表能量平衡的影响

地表能量不平衡问题一直是陆面过程研究的一个重要科学难题. 本文利用黄土高原陆面过程试验(LOPEX)资料, 在将垂直感热平流项引入地表能量平衡方程的基础上, 估算了空气热储存和光合作用储存的大小, 并分别用水分守恒关系和两层土壤温度方法计算了浅层土壤水分垂直通量, 考察了空气热储存、光合作用储存和水分垂直运动热量输送对地表能量平衡的影响.结果表明: 黄土高原区自然植被下垫面的空气热储存、光合作用储存和土壤水分垂直运动热量输送平均日变化峰值分别达到1.5, 2.0和7.9 W·m^-2; 在能量平衡方程中引入这三项后, 地表能量闭合度由88.1%提高到89.6%. 空气热储存、光合作用储存和水分垂直运动热量输送对于改善黄土高原地表能量不平衡状况有一定作用, 研究区域的半干旱气候背景和植被状况是导致各热储存量与其他试验区存在差异的根本原因.