润湿性及磁场对液态金属自由表面膜流流动状态的影响

通过数值模拟及实验研究了润湿性及磁场对液态金属膜流流动状态的影响。首先,通过数值模拟研究了润湿性对膜流流动状态的影响。结果表明,当润湿性不好时,液态金属膜流容易发展为溪状流而不能完全覆盖底壁,入口膜厚较薄时更易发展为溪状流;在入口膜厚及其它情况相同时,密度越小越易发展为溪状流。其次,研究了磁场对膜流流动状态的影响。结果表明,槽道与流体润湿性不好时,有磁场情况下液态金属膜流覆盖底壁的区域较无磁场时增加,强磁场对膜流的湍流有抑制作用。最后,液态金属膜流实验结果表明,润湿性不好时,镓铟锡合金膜流容易收缩发展为溪状流,这与数值模拟的结果是一致的。上述研究结果对磁约束聚变堆液态第一壁的设计具有指导意义。     

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通过数值模拟及实验研究了润湿性及磁场对液态金属膜流流动状态的影响.首先,通过数值模拟研究了润湿性对膜流流动状态的影响.结果表明,当润湿性不好时,液态金属膜流容易发展为溪状流而不能完全覆盖底壁,入口膜厚较薄时更易发展为溪状流;在入口膜厚及其它情况相同时,密度越小越易发展为溪状流.其次,研究了磁场对膜流流动状态的影响.结果表明,槽道与流体润湿性不好时,有磁场情况下液态金属膜流覆盖底壁的区域较无磁场时增加,强磁场对膜流的湍流有抑制作用.最后,液态金属膜流实验结果表明,润湿性不好时,镓铟锡合金膜流容易收缩发展为溪状流,这与数值模拟的结果是一致的.上述研究结果对磁约束聚变堆液态第一壁的设计具有指导意义.     

Investigations into wetting and spreading behaviors of impacting metal droplet under ultrasonic vibration control

Ultrasonic-assisted metal droplet deposition (UAMDD) is currently considered a promising technology in droplet-based 3D printing due to its capability to change the wetting and spreading behaviors at the droplet-substrate interface. However, the involved contact dynamics during impacting droplet deposition, particularly the complex physical interaction and metallurgical reaction of induced wetting-spreading-solidification by the external energy, remain unclear to date, which hinders the quantitative prediction and regulation of the microstructures and bonding property of the UAMDD bumps. Here, the wettability of the impacting metal droplet ejected by a piezoelectric micro-jet device (PMJD) on non-wetting and wetting ultrasonic vibration substrates is studied, and the corresponding spreading diameter, contact angle, and bonding strength are also discussed. For the non-wetting substrate, the wettability of the droplet can be significantly increased due to the extrusion of the vibration substrate and the momentum transfer layer at the droplet-substrate interface. And the wettability of the droplet on a wetting substrate is increased at a lower vibration amplitude, which is driven by the momentum transfer layer and the capillary waves at the liquid–vapor interface. Moreover, the effects of the ultrasonic amplitude on the droplet spreading are studied under the resonant frequency of 18.2–18.4 kHz. Compared to deposit droplets on a static substrate, such UAMDD has 31% and 2.1% increments in the spreading diameters for the non-wetting and wetting systems, and the corresponding adhesion tangential forces are increased by 3.85 and 5.59 times.     

Atomized spraying of liquid metal droplets on desired substrate surfaces as a generalized way for ubiquitous printed electronics

A direct electronics printing technique through atomized spraying for patterning room-temperature liquid metal droplets on desired substrate surfaces is proposed and experimentally demonstrated for the first time. This method is highly flexible and capable of fabricating electronic components on various target objects, with either flat or rough surfaces, made of different materials, or having different orientations from 2D to 3D geometrical configurations. With a pre-designed mask, the liquid metal ink can be directly deposited on the substrate to form various specific patterns which lead to the rapid prototyping of electronic devices. Further, extended printing strategies were also suggested to illustrate the adaptability of the method. For example, it can be used for making transparent conductive film with an optical transmittance of 47 % and a sheet resistance of 5.167Ω/□ due to natural porous structure. Different from the former direct writing technology where large surface tension and poor adhesion between the liquid metal and the substrate often impede the flexible printing process, the liquid metal here no longer needs to be pre-oxidized to guarantee its applicability on target substrates. One critical mechanism was that the atomized liquid metal microdroplets can be quickly oxidized in the air due to its large specific surface area, resulting in a significant increase of the adhesion capacity and thus firm deposition of the ink to the substrate. This study paved a generalized way for pervasively and directly printing electronics on various substrates which are expected to be significant in a wide spectrum of electrical engineering areas.     

A continuum model for the flow of thin liquid films over intermittently chemically patterned surfaces

It is known from both experiments and molecular dynamics simulations that chemically patterning a solid surface has an effect on the flow of an adjacent liquid. This fact is in stark contrast with predictions of classical fluid mechanics where the no-slip boundary condition is insensitive to the chemistry of the solid substrate. It has been shown that the influence on the flow caused by a steep change in the wettability of the solid substrate can be described in the framework of continuum mechanics using the interface formation theory. The present work extends this study to the case of intermittent patterning. Results show that variations in wettability of the substrate can significantly affect the flow, especially of thin films, which may have applications to the design of microfluidic devices.     

Optoacoustic technique for thickness measurement of submicron metal coatings

The new nondestructive method for thickness measurement of submicron metal coatings on transparent substrate is developed. The method is based on the optoacoustic (OA) transformation in the system, where the coating is covered by an optically transparent liquid. Theoretical treatment of the problem consists of two steps. At the first step laser-induced thermal field in the system is calculated, taking into account the large thermal conductivity of the metal film and partial heat diffusion into the liquid. At the second step the system of wave equations for scalar potential of vibration velocities is solved. Heat sources, determined at the first step, are free form of wave equations. Three chrome coatings of different thickness (approximately 0.2, 0.3, and 0.6 μm) deposited on the quartz substrate are tested experimentally. Two different organic liquids (acetone and ethanol) are used to cover chrome coatings. Nanosecond diode-pumped Nd:YAG laser operated at the main harmonic is used to perform OA transformation (laser pulse duration is τ _L = 12 ns, the laser energy is about 0.2 mJ). Two detection modes are used. In forward mode laser pulse irradiates the film from the side of the substrate and in backward mode—from the side of the liquid. Detection of induced ultrasonic pulses is performed by the wide-band piezoelectric transducer in the liquid in both cases. The thickness of the coatings is determined by the least squares fitting of the theoretical dependencies of spectral transfer functions of OA transformation to experimental data. It is demonstrated, that the developed technique can be used for measurement of metal coatings thickness within the range from 50 nm to 5 μm with the error about 50 nm.     

液态镓在石墨烯表面的润湿性及形貌特征

液态Ga及其合金的熔点低、毒副作用小、导电率高,使得这类液态金属能像石墨烯一样被广泛应用于微流器件、柔性电子器件中,制备这些器件的关键在于有效控制各生产环节中液态金属在固体界面上的润湿性及形貌特征.基于Lennard-Jones(L-J)势函数,利用分子动力学模拟方法研究了金属Ga在石墨烯表面的润湿性,根据模拟结果拟合的L-J势参数能正确描述Ga原子与衬底之间的相互作用并得到了与实验值极为接近的润湿角,发现衬底与液膜间相互作用的微小改变都会对最终润湿形态产生极大影响,平衡态的润湿角和脱离衬底速度随着Ga-C间势能的减小而增大,并成功获得了不同厚度的Ga液膜在石墨烯表面的形态演变规律,极为符合液态Ga的基本特性.利用所得L-J势函数参数模拟了液态Ga在粗糙度相同但纳米柱尖端形貌不同的C材料表面的润湿演变,发现纳米柱尖端形貌对液态Ga的润湿过程及状态影响极大.     

金属衬底上石墨烯的红外近场光学

对石墨烯/铜体系开展了系统性的近场光学实验研究,成功观测到了区别于铜衬底的、来自石墨烯的近场光学响应信号,发现在表面台阶几何参数相同的铜衬底上的不同石墨烯样品表现出了截然不同的近场光学响应.     

Surface electromagnetic waves at a superfluid liquid—normal metal interface

Surface electromagnetic waves, which can propagate along the plane interface between a superfluid liquid and a normal metal, are investigated. The dispersion relations for surface waves with different polarizations of the optical anisotropy of the superfluid liquid are obtained and their possible frequency ranges are determined. It is shown that anisotropic optical contribution to the dielectric constant of the superfluid liquid can be determined from experiments on excitation of surface electromagnetic waves.     

金属衬底上高质量大面积石墨烯的插层及其机制

石墨烯作为一种新型二维材料,因其优异的性质,在科学和应用领域具有非常重要的意义.而其超高的载流子迁移率、室温量子霍尔效应等,使其在信息器件领域备受关注.如何获得高质量并且与当代硅基工艺兼容的石墨烯功能器件,是未来将石墨烯应用于电子学领域的关键.近年来,研究人员发展了一种在外延石墨烯和金属衬底之间实现硅插层的技术,将金属表面外延石墨烯高质量、大面积的特点与当代硅基工艺结合起来,实现了无需转移且无损地将高质量石墨烯置于半导体之上.通过系统的实验研究并结合理论计算,揭示了插层过程包含四个主要阶段:诱导产生缺陷、异质原子插层、石墨烯自我修复和异质原子扩散成膜,并证实了这一插层机制的普适性.拉曼和角分辨光电子能谱实验结果表明,插层后的石墨烯恢复了本征特性,接近自由状态.此外,还实现了多种单质元素的插层.不同种类的原子形成不同的插层结构,从而构成了多种石墨烯/插层异质结.这为调控石墨烯的性质提供了实验基础,也展现了该插层技术的普适性.     

Corrosion development between liquid gallium and four typical metal substrates used in chip cooling device

The limitation of the currently available thermal management method has put an ever serious challenge for computer chip designers. A liquid metal with low melting point around room temperature was recently identified as a powerful coolant of driving heat away because of its superior thermo-physical properties and the unique ability to be driven efficiently by a completely silent electromagnetic pump. However, the adoption of gallium, one of the best candidates as metal coolant so far, may cause serious corrosion to the structure materials and subsequently affect the performance or even dangerous running of the cooling system. To address this emerging critical issue, here the compatibility of gallium with four typical metal substrates (6063 Aluminum-Alloy, T2 Copper-Alloy, Anodic Coloring 6063 Aluminum-Alloy and 1Cr18Ni9 Stainless Steel) was comprehensively investigated in order to better understand the corrosion mechanisms and help find out the most suitable structure material for making a liquid metal cooling device. To grasp in detail the dynamic corrosion behavior, an image acquisition and contrasting method was developed. Moreover, corrosion morphology analyses were performed by means of scanning electron microscope (SEM). The chemical compositions of the corroded layers were evaluated using energy dispersive spectrometry (EDS). According to the experiments, it was found that, the corrosion of the 6063 Aluminum-Alloy was rather evident and serious under the temperature range for chip cooling. The loose corrosion product will not only have no protection for the inner substrate, but also accelerate the corrosion process. Compared to the 6063 Aluminum-Alloy, T2 Copper-Alloy showed a slow and general corrosion, but part of the corrosion product can shed from the substrate, which will accelerate corrosion action and may block the flowing channel. Anodic Coloring 6063 Aluminum-Alloy and 1Cr18Ni9 Stainless Steel were found to have excellent corrosion resistance among these four specimens. No evident corrosion phenomena were found under the examination of SEM and EDS when exposed for 30 days at the temperature of 60°C, which suggests their suitability as structure materials for the flow of liquid metal. However, as for the Anodic Coloring 6063 Aluminum-Alloy, surface treatment and protection are of vital importance. The present study is of significance for making a liquid metal chip cooling device which can actually be used in the future computer industry.     

On the modulation frequency dependence of the photoacoustic signal for a metal coated glass-liquid system

We show that the front photoacoustic signal due to a sample consisting of a glass plate with a metal coated surface, at which thermal waves are generated by periodical light absorption, enhances for certain modulation frequencies when the other glass surface is covered with a liquid sample. This contradicts the intuitive expectation based on the assumption that the liquid provides a new channel for heat conduction thereby decreasing the substrate temperature. Experimental results are shown and the described effect is explained using a thermal wave interference model.     

An anomalous change in the frequency of plasmon resonances of island metal films upon their contact with some polar organic media

We have examined the changes in the extinction of island metal films that occur as a result of their contact with a liquid crystal or polymethylmethacrylate. The morphology of surface nanostructures has been investigated. We have revealed that, upon immersion of an island metal film into a liquid medium molecules of which are polar, the shift of the plasmon resonance in the extinction spectrum and the increase in the extinction at the frequency of this resonance can substantially differ from the shift and the extinction increase theoretically calculated for an isotropic surrounding substance. We have shown that the reason for these differences is the local anisotropy of the refractive index of the medium in the immediate vicinity of metal particles, which is determined both by the shape of particles and by the degree of occupation of the substrate surface.     

Inelastic processes in the scattering of metastable rare gas atoms at metal surfaces

Electron spectra of various metastable rare gas atoms systematically measured on a Pt(111) surface with Rb coverages ranging from submonolayers (3%) to multilayers are presented. The different decay channels of the excited particles are discussed in terms of resonant electron exchange processes between the substrate and the projectile in relation to the work function. It is shown that below a certain value of the work function a highly excited negative rare gas atom is formed which can undergo different de-excitation processes. A careful discussion of the branching ratios into the decay channels offers a natural explanation of the variations in the electron spectra induced by alkali metal adsorption. Additionally, an attempt is made to extract information about the alkali metal chemisorption state from the observed electron spectra.     

纳米尺度下气泡核化生长的分子动力学研究

采用分子动力学方法模拟纳米尺度下液体在固体壁面上发生核化沸腾的过程,主要研究壁面浸润性对气泡初始核化过程和气泡生长速率的影响以及固-液界面效应在液体核化沸腾的能量传递过程中所起到的作用.研究结果发现：壁面浸润性越强,气泡在固壁处越容易核化.该结果与经典核化理论中“疏水壁面易于产生气泡”的现象产生了明显的区别.其根本原因是在纳米尺度下,固-液界面热阻效应不能被忽略.一方面,在相同的壁温下,通过增强固-液相互作用,可以显著降低界面热阻,使得热量传递效率提高,导致靠近壁面处的流体温度升高,气泡核化等待时间缩短,有利于液体沸腾核化.另一方面,气泡的生长速率随着壁面浸润性的增强而明显升高.当气泡体积生长到一定程度时,会在壁面处形成气膜,从而导致壁面传热性能恶化.因此,通过壁面的热流密度呈现出先增大后减小的规律.     

On the behavior and stability of a liquid metal in quasi-planar electric contacts

The contacts between conductors formed under relatively low pressures can be treated as quasi-planar. Melting of the material of such contacts upon the passage of electric current is used in some technological processes, but the behavior of liquid in these conditions has not been analyzed. In this study, such an estimate was obtained for specific conditions appearing under electric-pulse compacting (briquetting) of metal shavings. Analysis of derived relations shows that this estimate is valid for any quasi-2D contacts upon passage of a pulsed current of duration from microseconds to milliseconds. It is shown that the spacing between contact surfaces decreases, the liquid metal is extruded in the lateral directions, and the area of the contact and its conductivity increase. Sausage-type magnetohydrodynamic (MHD) instability and overheating instability do not evolve in these conditions because the instability wavelength is larger than the rated thickness of the molten layer; screw MHD instability can appear in slower processes.     

有结构壁面上液滴运动特征的耗散粒子动力学模拟

本文采用耗散粒子动力学方法, 研究了恒定外力驱动下液滴在有结构壁面上的运动过程. 通过研究液滴在通过壁面结构时前缘接触点和前进角的变化, 分析了液滴的运动特征. 研究结果表明, 在不同润湿性或不同外力驱动下, 存在使液滴运动最快的“最优”壁面结构, 并对其机理进行了讨论. 本文还探讨了壁面润湿性、热涨落以及外力对液滴运动状态的影响. 关键词： 微流体 有结构壁面 润湿性 耗散粒子动力学(DPD)     

液态金属自由表面膜流MHD效应的数值模拟

对液态金属自由表面膜流在强磁场下的磁流体力学效应进行了数值模拟研究,获得了液态金属自由表面的形状、截面流速分布及截面上的电动势分布,从而能对膜流的一些磁流体动力学行为作出解释。数值计算结果与理论分析和实验结果符合较好。由实验和数值模拟结果可以得出,液态金属膜流通过强磁场时,磁场会阻碍膜流的运动。     

石墨烯表面的特征水分子排布及其湿润透明特性的分子动力学模拟

石墨烯因其独特的分子构型、卓越的物理化学性能而受到广泛关注.本文首先利用分子动力学模拟比较了单层石墨烯、铜、二氧化硅三者表面的浸润性,除了接触角的比较,还分析了基底表面的水分子排布,得到石墨烯表面的特征水分子排布为:表面有两层密集的水分子层,其中靠近基底的密集水分子层中O—H键与垂直基底方向夹角集中在90°附近,并且基底表面的氢键几乎都垂直于基底.另一方面,本文研究了石墨烯浸润透明特性,发现在铜和二氧化硅上添加一层石墨烯,对铜的浸润性影响较小,对二氧化硅的浸润性影响很大,不仅使其上接触角显著增大,还使得基底表面的水分子排布呈现出类似单层石墨烯上的规律.本文使用分子动力学模拟方法从微观尺度验证了文献的实验结果,从基底表面水分子排布角度分析了石墨烯独特的浸润透明特性,为进一步开发石墨烯在微结构设计上的应用提供了理论指导.     

Molecular dynamics study of the growth of a metal nanoparticle array by solid dewetting

We investigated the effect of the substrate and the ambient temperature on the growth of a metal nanoparticle array (nanoarray) on a solid-patterned substrate by dewetting a Au liquid film using an atomic simulation technique. The patterned substrate was constructed by introducing different interaction potentials for two atom groups (C₁ and C₂) in the graphene-like substrate. The C₁ group had a stronger interaction between the Au film and the substrate and was composed of regularly distributed circular disks with radius R and distance D between the centers of neighboring disks. Our simulation results demonstrate that R and D have a strikingly different influence on the growth of the nanoparticle arrays. The degree of order of the nanoarray increases first before it reaches a peak and then decreases for increasing R at fixed D. However, the degree of order increases monotonously when D is increased and reaches a saturated value beyond a critical value of D for a fixed R. Interestingly, a labyrinth-like structure appeared during the dewetting process of the metal film. The simulation results also indicated that the temperature was an important factor in controlling the properties of the nanoarray. An appropriate temperature leads to an optimized nanoarray with a uniform grain size and well-ordered particle distribution. These results are important for understanding the dewetting behaviors of metal films on solid substrates and understanding the growth of highly ordered metal nanoarrays using a solid-patterned substrate method.