考虑生产计划的多周期切割问题优化研究

切割生产广泛存在于工业企业,是原材料加工的重要环节。已有文献主要关注单周期切割问题,但是切割计划也是生产计划的一部分,切割计划和生产计划应该协调优化,达到全局最优。本文研究考虑生产计划的多周期切割问题,目标是最小化运营成本,包括准备成本、切割成本、库存成本以及母材消耗成本。首先建立混合整数规划模型;提出动态规划启发式算法;最后对算例在多种情境下测试,分析成本因子变化对最优结果的影响。算法结果与CPLEX最优结果比较,平均误差为1.85%,表明算法是有效的。     

Column enumeration based decomposition techniques for a class of non-convex MINLP problems

We propose a decomposition algorithm for a special class of nonconvex mixed integer nonlinear programming problems which have an assignment constraint. If the assignment decisions are decoupled from the remaining constraints of the optimization problem, we propose to use a column enumeration approach. The master problem is a partitioning problem whose objective function coefficients are computed via subproblems. These problems can be linear, mixed integer linear, (non-)convex nonlinear, or mixed integer nonlinear. However, the important property of the subproblems is that we can compute their exact global optimum quickly. The proposed technique will be illustrated solving a cutting problem with optimum nonlinear programming subproblems.     

Reducing the number of cuts in generating three-staged cutting patterns

Three-staged guillotine patterns are widely used in the manufacturing industry to cut stock plates into rectangular items. The cutting cost often increases with the number of cuts required. This paper focuses on the rectangular two-dimensional cutting stock problem, where three-staged guillotine patterns are used, and the objective is to minimize the sum of plate and cutting costs. The column generation framework is used to solve the problem. It uses a pattern-generation procedure to obtain the patterns. The cutting cost is considered in both the pattern-generation procedure and the objective of the linear programming formulation. The computational results indicate that the approach can reduce the number of cuts, without increasing the plate cost.     

Comments on “A mixed integer linear programming formulation of the optimal mean/Value-at-Risk portfolio problem”

Benati and Rizzi [S. Benati, R. Rizzi, A mixed integer linear programming formulation of the optimal mean/Value-at-Risk portfolio problem, European Journal of Operational Research 176 (2007) 423–434], in a recent proposal of two linear integer programming models for portfolio optimization using Value-at-Risk as the measure of risk, claimed that the two counterpart models are equivalent. This note shows that this claim is only partly true. The second model attempts to minimize the probability of the portfolio return falling below a certain threshold instead of minimizing the Value-at-Risk. However, the discontinuity of real-world probability values makes the second model impractical. An alternative model with Value-at-Risk as the objective is thus proposed.     

Models and algorithms for three-stage two-dimensional bin packing

We consider the three-stage two-dimensional bin packing problem (2BP) which occurs in real-world applications such as glass, paper, or steel cutting. We present new integer linear programming formulations: models for a restricted version and the original version of the problem are developed. Both only involve polynomial numbers of variables and constraints and effectively avoid symmetries. Those models are solved using CPLEX. Furthermore, a branch-and-price (B&P) algorithm is presented for a set covering formulation of the unrestricted problem, which corresponds to a Dantzig-Wolfe decomposition of the polynomially-sized model. We consider column generation stabilization in the B&P algorithm using dual-optimal inequalities. Fast column generation is performed by applying a hierarchy of four methods: (a) a fast greedy heuristic, (b) an evolutionary algorithm, (c) solving a restricted form of the pricing problem using CPLEX, and finally (d) solving the complete pricing problem using CPLEX. Computational experiments on standard benchmark instances document the benefits of the new approaches: The restricted version of the integer linear programming model can be used to quickly obtain near-optimal solutions. The unrestricted version is computationally more expensive. Column generation provides a strong lower bound for 3-stage 2BP. The combination of all four pricing algorithms and column generation stabilization in the proposed B&P framework yields the best results in terms of the average objective value, the average run-time, and the number of instances solved to proven optimality.     

Using cutting planes in an interactive reference point approach for multiobjective integer linear programming problems

We propose an interactive approach for multiple objective integer linear programming (MOILP) problems that combines the use of the Tchebycheff metric with cutting plane techniques. At each interaction, the method computes the nondominated solution for the MOILP problem that is closest to a reference point according to the Tchebycheff metric. The information provided by the decision maker in each dialogue phase is used to adjust the next reference point through a sensitivity analysis stage. Cutting plane techniques enable the method to take advantage of computations performed at previous iterations to solve the next scalarizing integer program. We address both theoretical issues and the computational implementation.     

A two-objective mathematical model without cutting patterns for one-dimensional assortment problems

This paper considers a one-dimensional cutting stock and assortment problem. One of the main difficulties in formulating and solving these kinds of problems is the use of the set of cutting patterns as a parameter set in the mathematical model. Since the total number of cutting patterns to be generated may be very huge, both the generation and the use of such a set lead to computational difficulties in solution process. The purpose of this paper is therefore to develop a mathematical model without the use of cutting patterns as model parameters. We propose a new, two-objective linear integer programming model in the form of simultaneous minimization of two contradicting objectives related to the total trim loss amount and the total number of different lengths of stock rolls to be maintained as inventory, in order to fulfill a given set of cutting orders. The model does not require pre-specification of cutting patterns. We suggest a special heuristic algorithm for solving the presented model. The superiority of both the mathematical model and the solution approach is demonstrated on test problems.     

An integrated approach to shift-starting time selection and tour-schedule construction

A common practice in personnel tour scheduling is to limit the number of permissible daily shift starting times. Accordingly, an important subproblem that arises in tour-scheduling problems is the selection of those starting times that are conducive to efficient satisfaction of labour requirements. A previously published heuristic for this problem is sequential in nature, whereby a subset of starting times is selected in the first stage and tours are constructed using the chosen starting times in the second stage. We propose an integrative procedure that overcomes many of the limitations inherent in the sequential approach. Our procedure, which uses tabu search for starting time selection and a cutting plane method for tour construction, was compared to integer programming and the previously published heuristic in two experiments using test conditions from the airport staffing literature. Although all methods performed well when the labour requirement patterns were consistent across days of the week, the new procedure yielded the best performance when such patterns were inconsistent.     

Solving a two-dimensional trim-loss problem with MILP

In this paper a two-dimensional trim-loss problem connected to the paper-converting industry is considered. The problem is to produce a set of product paper rolls from larger raw paper rolls such that the cost for waste and the cutting time is minimized. The problem is generally non-convex due to a bilinear objective function and some bilinear constraints, which give rise to difficulties in finding efficient numerical procedures for the solution. The problem can, however, be solved as a two-step procedure, where the latter step is a mixed integer linear programming (MILP) problem. In the present formulation, both the width and length of the raw paper rolls as well as the lengths of the product paper rolls are considered variables. All feasible cutting patterns are included in the problem and global optimal cutting patterns are obtained as the solution from the corresponding MILP problem. A numerical example is included to illustrate the proposed procedure.     

Cutting plane algorithms for the inverse mixed integer linear programming problem

We present cutting plane algorithms for the inverse mixed integer linear programming problem (InvMILP), which is to minimally perturb the objective function of a mixed integer linear program in order to make a given feasible solution optimal.     

A column generation heuristic for the two-dimensional two-staged guillotine cutting stock problem with multiple stock size

We consider a two-dimensional cutting stock problem where stock of different sizes is available, and a set of rectangular items has to be obtained through two-staged guillotine cuts. We propose a heuristic algorithm, based on column generation, which requires as its subproblem the solution of a two-dimensional knapsack problem with two-staged guillotines cuts. A further contribution of the paper consists in the definition of a mixed integer linear programming model for the solution of this knapsack problem, as well as a heuristic procedure based on dynamic programming. Computational experiments show the effectiveness of the proposed approach, which obtains very small optimality gaps and outperforms the heuristic algorithm proposed by Cintra et al. [3].     

L-shaped decomposition of two-stage stochastic programs with integer recourse

We consider two-stage stochastic programming problems with integer recourse. The L-shaped method of stochastic linear programming is generalized to these problems by using generalized Benders decomposition. Nonlinear feasibility and optimality cuts are determined via general duality theory and can be generated when the second stage problem is solved by standard techniques. Finite convergence of the method is established when Gomory’s fractional cutting plane algorithm or a branch-and-bound algorithm is applied.     

A Reference Direction Algorithm for Solving Multiple Objective Integer Linear Programming Problems

In this paper, we propose a reference direction approach and an interactive algorithm to solve the general multiple objective integer linear programming problem. At each iteration, only one mixed integer linear programming problem is solved to find an (weak) efficient solution. Each intermediate solution is integer. The decision maker has to provide only the reference point at each iteration. No special software is required to implement the proposed algorithm. The algorithm is illustrated with an example.     

An integrated approach for supplier selection in multi-item/multi-supplier environment

One of the important stages in supply chain management which regards all the activities from the purchasing of raw material to final delivery of the product is the supplier selection process. Since it is the first stage of the supply chain management, it is a critical process affecting the consecutive stages. It is simply desired to select the best supplier for a specific product. But since there are a lot of criteria and alternatives to be considered, numerous decision making models have been proposed to provide a solution to this problem. Within this study, an integrated approach including fuzzy Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) and a mixed integer linear programming model is developed to select the best supplier in a multi-item/multi-supplier environment. The importance value of each supplier with respect to each product is obtained via fuzzy TOPSIS in the first stage. Then in the second stage, these values are used as an input in the mathematical model which determines the suppliers and the quantities of products to be provided from the related suppliers. So as to validate the proposed methodology, an application is performed in air filter sector.     

On the cutting stock problem under stochastic demand

This paper addresses the one-dimensional cutting stock problem when demand is a random variable. The problem is formulated as a two-stage stochastic nonlinear program with recourse. The first stage decision variables are the number of objects to be cut according to a cutting pattern. The second stage decision variables are the number of holding or backordering items due to the decisions made in the first stage. The problem’s objective is to minimize the total expected cost incurred in both stages, due to waste and holding or backordering penalties. A Simplex-based method with column generation is proposed for solving a linear relaxation of the resulting optimization problem. The proposed method is evaluated by using two well-known measures of uncertainty effects in stochastic programming: the value of stochastic solution—VSS—and the expected value of perfect information—EVPI. The optimal two-stage solution is shown to be more effective than the alternative wait-and-see and expected value approaches, even under small variations in the parameters of the problem.     

基于不确定需求的灾后应急救灾网络规划模型与算法

突发事件发生后,快速应急响应的第一步是启动应急救灾网络,合理配置应急救灾资源,以保证救灾过程顺利进行,提高救援效率。本文以台风灾害为背景,建立二阶段应急救灾网络的混合整数规划模型,解决台风灾害的灾后应急救灾网络的规划与设计问题。在求解模型时,考虑需求信息的分布难以确定,并且在一定范围内变动的特点,利用鲁棒优化的方法处理不确定性需求,从而得到合理的临时救灾中心选址以及应急资源配置信息。数值试验表明,建立的模型是实际可行的,而且算法也是有效的。     

Parametric Integer Programming Analysis: A Contraction Approach

An algorithm is presented for solving families of integer linear programming problems in which the problems are "related" by having identical objective coefficients and constraint matrix coefficients. The righthand-side constants have the form b + θd where b and d are conformable vectors and θ varies from zero to one.The approach consists primarily of solving the most relaxed problem (θ = 1) using cutting planes and then contracting the region of feasible integer solutions in such a manner that the current optimal integer solution is eliminated.The algorithm was applied to 1800 integer linear programming problems with reasonable success. Integer programming problems which have proved to be unsolvable using cutting planes have been solved by expanding the region of feasible integer solutions (θ = 1) and then contracting to the original region.     

Connectivity-and-hop-constrained design of electricity distribution networks

This paper addresses the problem of designing the configuration of an interconnected electricity distribution network, so as to maximize the minimum power margin over the feeders. In addition to the limitation of feeder power capacity, the distance (as hop count) between any customer and its allocated feeder is also limited for preventing power losses and voltage drops. Feasibility conditions are studied and a complexity analysis is performed before introducing a heuristic algorithm and two integer linear programming formulations for addressing the problem. A cutting-plane algorithm relying on the generation of two classes of cuts for enforcing connectivity and distance requirements respectively is proposed for solving the second integer linear programming formulation. All the approaches are then compared on a set of 190 instances before discussing their performances.     

多约束非线性整数规划的一种改进的算法

多约束非线性整数规划是一类非常重要的问题,非线性背包问题是它的一类特殊而重要的问题.定义在有限整数集上极大化一个可分离非线性函数的多约束最优化问题.这类问题常常用于资源分配、工业生产及计算机网络的最优化模型中,运用一种新的割平面法来求解对偶问题以得到上界,不仅减少了对偶间隙,而且保证了算法的收敛性.利用区域割丢掉某些整数箱子,并把剩下的区域划分为一些整数箱子的并集,以便使拉格朗日松弛问题能有效求解,且使算法在有限步内收敛到最优解.算法把改进的割平面法用于求解对偶问题并与区域分割有效结合解决了多约束非线性背包问题的求解.数值结果表明了改进的割平面方法对对偶搜索更加有效.     

A Cutting Stock and Scheduling Problem in the Copper Industry

This case study was carried out for Thomas Bolton Ltd, a copper component manufacturer. The focus was on the first major production operation that is carried out in the foundry. This operation consists of three processes — melting scrap metal, casting it as ‘logs’ and cutting logs into ‘billets’. The timely production of the billets is essential as these feed a bottleneck process. The objective of the study was to investigate alternative methods of generating a production plan for the foundry that minimized costs whilst meeting the demand for billets at the bottleneck. The production plan was required to include a daily production schedule and a list of the cutting patterns to use when cutting the logs into billets. Thus, both the scheduling and cutting stock problems were addressed. A two-stage solution procedure was proposed. Alternative heuristic methods were investigated at the first stage and an optimal solution using Integer Programming (IP) was proposed for the second stage. It is shown that current performance could be improved using all of the heuristics considered at the first stage, but that using an IP-based heuristic method gives the best results.