A stocking policy for spare part provisioning under age based preventive replacement

A new policy, called stocking policy for ease of reference, has been advanced for joint optimization of age replacement and spare provisioning. It combines age replacement policy with continuous review (s, S) type inventory policy, where s is the stock reorder level and S is the maximum stock level. The policy is generally applicable to any operating situation having either a single item or a number of identical items. A simulation model has been developed to determine the optimal values of the decision variables by minimizing the total cost of replacement and inventory. The behaviour of the stocking policy has been studied for a number of case problems specifically constructed by 5-factor second order rotatory design and the effects of different cost elements and item failure characteristics have been highlighted. For all case problems, optimal (s, S) policies to-support the Barlow-Proschan age policy have also been determined. Simulation results clearly indicate that the optimal stocking policy is, in general, more cost-effective than the Barlow-Proschan policy.     

A geometric process model for M/M/1 queueing system with a repairable service station

In this paper, we study a geometric process model for M/M/1 queueing system with a repairable service station. By introducing a supplementary variable, some queueing characteristics of the system and reliability indices of the service station are derived. Then a replacement policy N for the service station by which the service station will be replaced following the Nth failure is applied. An optimal replacement policy N¹ for minimizing the long-run average cost per unit time for the service station is then determined.     

Modelling and computing (Rn, Sn) policies for inventory systems with non-stationary stochastic demand

This paper addresses the single-item, non-stationary stochastic demand inventory control problem under the non-stationary (R, S) policy. In non-stationary (R, S) policies two sets of control parameters—the review intervals, which are not necessarily equal, and the order-up-to-levels for replenishment periods—are fixed at the beginning of the planning horizon to minimize the expected total cost. It is assumed that the total cost is comprised of fixed ordering costs and proportional direct item, inventory holding and shortage costs. With the common assumption that the actual demand per period is a normally distributed random variable about some forecast value, a certainty equivalent mixed integer linear programming model is developed for computing policy parameters. The model is obtained by means of a piecewise linear approximation to the non-linear terms in the cost function. Numerical examples are provided.     

Failure replacement and preventive maintenance spare parts ordering policy

This paper addresses inventory policy for spare parts, when demand for the spare parts arises due to regularly scheduled preventive maintenance, as well as random failure of units in service. A stochastic dynamic programming model is used to characterize an ordering policy which addresses both sources of demand in a unified manner. The optimal policy has the form (s(k),S(k)), where k is the number of periods until the next scheduled preventive maintenance operation. The nature of the (s(k),S(k)) policy is characterized through numeric evaluation. The efficiency of the optimal policy is evaluated, relative to a simpler policy which addresses the failure replacement and preventive maintenance demands with separate ordering policies.     

An optimal repair–replacement policy for a cold standby system with use priority

In this paper, the maintenance problem for a cold standby system consisting of two dissimilar components and one repairman is studied. Assume that both component 1 and component 2 after repair follow geometric process repair and component 1 is given priority in use when both components are workable. Under these assumptions, using geometric process repair model, we consider a replacement policy N under which the system is replaced when the number of failures of component 1 reaches N. Our purpose is to determine an optimal replacement policy N1 such that the average cost rate (i.e. the long-run average cost per unit time) of the system is minimized. The explicit expression for the average cost rate of the system is derived and the corresponding optimal replacement policy N1 can be determined analytically or numerically. Finally, a numerical example is given to illustrate some theoretical results and the model applicability.     

A discrete queue with double thresholds policy and its application to SVC systems

A discrete time Geo/Geo/1 queue with (m, N)-policy is considered in this paper. There are three operation periods being considered: high speed, low speed service periods and idle periods. With double thresholds policy, the server begins to take a working vacation when the number of customers is below m after a service and there is one customer in the system at least. What’s more, if the system becomes empty after a service, the server will take an ordinary vacation. Otherwise, high speed service continues if the number of customers still exceeds m after a service. At the vacation completion instant, servers resume their service if the quantity of customers exceeds N. Vacations can also be interrupted when the system accumulate customers more than the prefixed threshold. Using the quasi birth-death process and matrix-geometric solution methods, we derive the stationary queue length distribution and some system characteristics of interest. Based on these, we apply the queue to a virtual channel switching system and present various numerical experiments for the system. Finally, numerical results are offered to illustrate the optimal (m, N)-policy to minimize cost function and obtain practical consequence on the operation of double thresholds policy.     

A δ-shock maintenance model for a deteriorating system

In this paper, a δ-shock maintenance model for a deteriorating system is studied. Assume that shocks arrive according to a renewal process, the interarrival time of shocks has a Weibull distribution or gamma distribution. Whenever an interarrival time of shocks is less than a threshold, the system fails. Assume further the system is deteriorating so that the successive threshold values are geometrically nondecreasing, and the consecutive repair times after failure form an increasing geometric process. A replacement policy N is adopted by which the system will be replaced by an identical new one at the time following the Nth failure. Then the long-run average cost per unit time is evaluated. Afterwards, an optimal policy N^* for minimizing the long-run average cost per unit time could be determined numerically.     

Stochastic decomposition in production inventory with service time

We study an (s, S) production inventory system where the processing of inventory requires a positive random amount of time. As a consequence a queue of demands is formed. Demand process is assumed to be Poisson, duration of each service and time required to add an item to the inventory when the production is on, are independent, non-identically distributed exponential random variables. We assume that no customer joins the queue when the inventory level is zero. This assumption leads to an explicit product form solution for the steady state probability vector, using a simple approach. This is despite the fact that there is a strong correlation between the lead-time (the time required to add an item into the inventory) and the number of customers waiting in the system. The technique is: combine the steady state vector of the classical M/M/1 queue and the steady state vector of a production inventory system where the service is instantaneous and no backlogs are allowed. Using a similar technique, the expected length of a production cycle is also obtained explicitly. The optimal values of S and the production switching on level s have been studied for a cost function involving the steady state system performance measures. Since we have obtained explicit expressions for the performance measures, analytic expressions have been derived for calculating the optimal values of S and s.     

Costing a Finite Minimal Repair Replacement Policy

In this paper an integral equation technique is used to evaluate the expected cost for the period (0, t] of a policy involving minimal repair at failure with replacement after N failures. This cost function provides an appropriate criterion to determine the optimal replacement number N* for a system required for use over a finite time horizon. In an example, it is shown that significant cost savings can be achieved using N* from the new finite time horizon model rather than the value predicted by the usual asymptotic model.     

Optimal replacement policy for a deteriorating system with increasing repair times

This paper considers an optimal maintenance policy for a practical and reparable deteriorating system subject to random shocks. Modeling the repair time by a geometric process and the failure mechanism by a generalized δ-shock process, we develop an explicit expression of the long-term average cost per time unit for the system under a threshold-type replacement policy. Based on this average cost function, we propose a finite search algorithm to locate the optimal replacement policy N^∗ to minimize the average cost rate. We further prove that the optimal policy N^∗ is unique and present some numerical examples. Many practical systems fit the model developed in this paper.     

An extended replacement policy for a deteriorating system with multi-failure modes

In this paper, the maintenance problem for a deteriorating system with k + 1 failure modes, including an unrepairable failure (catastrophic failure) mode and k repairable failure (non-catastrophic failure) modes, is studied. Assume that the system after repair is not “as good as new” and its deterioration is stochastic. Under these assumptions, an extended replacement policy N is considered: the system will be replaced whenever the number of repairable failures reaches N or the unrepairable failure occurs, whichever occurs first. Our purpose is to determine an optimal extended policy N^∗ such that the average cost rate (i.e. the long-run average cost per unit time) of the system is minimized. The explicit expression of the average cost rate is derived, and the corresponding optimal extended policy N^∗ can be determined analytically or numerically. Finally, a numerical example is given to illustrate some theoretical results of the repair model proposed in this paper.     

Augmenting the lot sizing order quantity when demand is probabilistic

In this paper we consider a single item, discrete time, lot sizing situation where demand is random and its parameters (e.g., mean and standard deviation) can change with time. For the appealing criterion of minimizing expected total relevant costs per unit time until the moment of the next replenishment we develop two heuristic ways of selecting an appropriate augmentation quantity beyond the expected total demand through to the planned (deterministic) time of the next replenishment. The results of a set of numerical experiments show that augmentation is important, particularly when orders occur frequently (i.e., the fixed cost of a replenishment is low relative to the costs of carrying one period of demand in stock) and the coefficient of variability of demand is relatively low, but also under other specified circumstances. The heuristic procedures are also shown to perform very favourably against a hindsight, baseline (s, S) policy, especially for larger levels of non-stationarity.     

Optimal credit period and lot size for deteriorating items with expiration dates under two-level trade credit financing

In a supplier-retailer-buyer supply chain, the supplier frequently offers the retailer a trade credit of S periods, and the retailer in turn provides a trade credit of R periods to her/his buyer to stimulate sales and reduce inventory. From the seller’s perspective, granting trade credit increases sales and revenue but also increases opportunity cost (i.e., the capital opportunity loss during credit period) and default risk (i.e., the percentage that the buyer will not be able to pay off her/his debt obligations). Hence, how to determine credit period is increasingly recognized as an important strategy to increase seller’s profitability. Also, many products such as fruits, vegetables, high-tech products, pharmaceuticals, and volatile liquids not only deteriorate continuously due to evaporation, obsolescence and spoilage but also have their expiration dates. However, only a few researchers take the expiration date of a deteriorating item into consideration. This paper proposes an economic order quantity model for the retailer where: (a) the supplier provides an up-stream trade credit and the retailer also offers a down-stream trade credit, (b) the retailer’s down-stream trade credit to the buyer not only increases sales and revenue but also opportunity cost and default risk, and (c) deteriorating items not only deteriorate continuously but also have their expiration dates. We then show that the retailer’s optimal credit period and cycle time not only exist but also are unique. Furthermore, we discuss several special cases including for non-deteriorating items. Finally, we run some numerical examples to illustrate the problem and provide managerial insights.     

Joint modelling of the total amount and the number of claims by conditionals

In the risk theory context, let us consider the classical collective model. The aim of this paper is to obtain a flexible bivariate joint distribution for modelling the couple (S,N), where N is a count variable and S=X₁+?+X_N is the total claim amount. A generalization of the classical hierarchical model, where now we assume that the conditional distributions of S|N and N|S belong to some prescribed parametric families, is presented. A basic theorem of compatibility in conditional distributions of the type S given N and N given S is stated. Using a known theorem for exponential families and results from functional equations new models are obtained. We describe in detail the extension of two classical collective models, which now we call Poisson-Gamma and the Poisson-Binomial conditionals models. Other conditionals models are proposed, including the Poisson-Lognormal conditionals distribution, the Geometric-Gamma conditionals model and a model with inverse Gaussian conditionals. Further developments of collective risk modelling are given.     

The randomized threshold for the discrete-time Geo/G/1 queue

This paper discusses a discrete-time Geo/G/1 queue, in which the server operates a random threshold policy, namely 〈p, N〉 policy, at the end of each service period. After all the messages are served in the queue exhaustively, the server is immediately deactivated until N messages are accumulated in the queue. If the number of messages in the queue is accumulated to N, the server is activated for services with probability p and deactivated with probability (1 − p). Using the generating functions technique, the system state evolution is analyzed. The generating functions of the system size distributions in various states are obtained. Some system characteristics of interest are derived. The long-run average cost function per unit time is analytically developed to determine the joint optimal values of p and N at a minimum cost.     

Perishable Inventory System at Service Facilities with N Policy

Abstract

This article presents a perishable stochastic inventory system under continuous review at a service facility in which the waiting hall for customers is of finite size M. The service starts only when the customer level reaches N (< M), once the server has become idle for want of customers. The maximum storage capacity is fixed as S. It is assumed that demand for the commodity is of unit size. The arrivals of customers to the service station form a Poisson process with parameter λ. The individual customer is issued a demanded item after a random service time, which is distributed as negative exponential. The items of inventory have exponential life times. It is also assumed that lead time for the reorders is distributed as exponential and is independent of the service time distribution. The demands that occur during stock out periods are lost.The joint probability distribution of the number of customers in the system and the inventory levels is obtained in steady state case. Some measures of system performance in the steady state are derived. The results are illustrated with numerical examples.     

Optimal repair–replacement policies for a system with two types of failures

In this paper, the optimal replacement problem is investigated for a system with two types of failures. One type of failure is repairable, which is conducted by a repairman when it occurs, and the other is unrepairable, which leads to a replacement of the system at once. The repair of the system is not “as good as new”. The consecutive operating times of the system after repair form a decreasing geometric process, while the repair times after failure are assumed to be independent and identically distributed. Replacement policy N is adopted, where N is the number of repairable failures. The system will be replaced at the Nth repairable failure or at the unrepairable failure, whichever occurs first. Two replacement models are considered, one is based on the limiting availability and the other based on the long-run average cost rate of the system. We give the explicit expressions for the limiting availability and the long-run average cost rate of the system under policy N, respectively. By maximizing the limiting availability A(N) and minimizing the long-run average cost rate C(N), we theoretically obtain the optimal replacement policies N^∗ in both cases. Finally, some numerical simulations are presented to verify the theoretical results.     

On exhibiting inventory systems with Erlangian lifetimes under renewal demands

A continuous revies (s, S) inventory system with renewal demand in which one item is put into operation as an exhibiting piece is analyzed. The lifetime of any operating unit has Erlangian distribution, and on failure is replaced by another one from the stock and the failed item is disposed of. Replenishment of stock is instantaneous. The transient and stationary values of inventory level distribution and the mean reorder rate are obtained using the techniques of semi-regenerative processes. Decision rules for optimums andS that minimize the long-run expected cost rate are derived. The solution for a dual model with the distribution of lifetimes and inter-demand times interchanged is also given.     

Two-Stage Replacement Strategies

The following replacement problem is considered. N items, which are subject to failure, can be divided into two groups distinguished by the fact that the individual replacement cost in one group is higher than in the other. A strategy is required to minimize replacement costs. In some cases the cheapest policy is to replace each item, when it fails, by a new item. However, the paper shows that this policy can usually be improved upon by what is called a two-stage policy. In a two-stage policy the failures in one group are replaced by new items; those in the other group are replaced by items already operating in the first group. Under some circumstances it is shown to be worth while to create a second group. Formulae are given for calculating the optimum two-stage strategies for any life distribution, but the emphasis is on the formulation of general conditions under which two-stage schemes are preferable to simple replacement. Some extensions and generalizations are briefly indicated.     

Control Policies for Inventory with Service Time

Abstract

This article introduces an additional control policy—the N-policy–into (s, S) inventory system with positive service time. Under specified interarrival and service time distributions, which are independent of each other, we obtain the necessary and sufficient condition for the system to be stable. We also obtain the optimal values of the control variables s, S, and N; it is seen that the cost function attains the minimum value at s = 0. It is also shown that the cost function is separately convex in the variables S and N. Numerical illustrations are provided. Several measures of performance of the system are evaluated.