MnO2/SiO2–SO3H nanocomposite as hydrogen peroxide scavenger for durability improvement in proton exchange membranes

Membrane durability was a key problem to the development of proton exchange membrane fuel cells (PEMFCs). A novel nanocomposite MnO₂/SiO₂–SO₃H was prepared to mitigate the hydrogen peroxide attack to the membranes at fuel cell condition. The nanocomposites were synthesized by the wet chemical method and three-step functionalization. The crystal structure was characterized by X-ray powder diffraction (XRD), the crystallite size and the distribution of the nanocomposites were investigated by TEM. SEM-EDX was used to analyze the elemental distribution on the surface of the nanocomposite. And the surface functional groups (–SO₃H) were evaluated by FT-IR. The amount of sulfonic acid groups introduced onto the silica surface was determined by titration method. The radical scavenging ability was estimated by UV–VIS spectroscopy using dimethyl sulfoxide (DMSO) as the trapping agent. The membrane durability was investigated via ex situ Fenton test and in situ open circuit voltage (OCV) accelerated test. In these tests, the fluoride emission rate (FER) reduced by nearly one order of magnitude with the dispersion of MnO₂/SiO₂–SO₃H nanocomposites into Nafion membrane, suggesting that MnO₂/SiO₂–SO₃H nanocomposites had a promising application to mitigate the degradation of the proton exchange membrane.     

Highly Stable,Low Gas Crossover,Proton‐Conducting Phenylated Polyphenylenes

Two classes of novel sulfonated phenylated polyphenylene ionomers are investigated as polyaromatic‐based proton exchange membranes. Both types of ionomer possess high ion exchange capacities yet are insoluble in water at elevated temperatures. They exhibit high proton conductivity under both fully hydrated conditions and reduced relative humidity, and are markedly resilient to free radical attack. Fuel cells constructed with membrane‐electrode assemblies containing each ionomer membrane yield high in situ proton conductivity and peak power densities that are greater than obtained using Nafion reference membranes. In situ chemical stability accelerated stress tests reveal that this class of the polyaromatic membranes allow significantly lower gas crossover and lower rates of degradation than Nafion benchmark systems. These results point to a promising future for molecularly designed sulfonated phenylated polyphenylenes as proton‐conducting media in electrochemical technologies.     

Highly Stable,Low Gas Crossover,Proton-Conducting Phenylated Polyphenylenes

Two classes of novel sulfonated phenylated polyphenylene ionomers are investigated as polyaromatic-based proton exchange membranes. Both types of ionomer possess high ion exchange capacities yet are insoluble in water at elevated temperatures. They exhibit high proton conductivity under both fully hydrated conditions and reduced relative humidity, and are markedly resilient to free radical attack. Fuel cells constructed with membrane-electrode assemblies containing each ionomer membrane yield high in situ proton conductivity and peak power densities that are greater than obtained using Nafion reference membranes. In situ chemical stability accelerated stress tests reveal that this class of the polyaromatic membranes allow significantly lower gas crossover and lower rates of degradation than Nafion benchmark systems. These results point to a promising future for molecularly designed sulfonated phenylated polyphenylenes as proton-conducting media in electrochemical technologies.     

Tailoring the structure of S-PEEK/PDMS proton conductive membranes through applied electric fields

Composite membranes were formed composed of proton conductive sulfonated poly(ether ether ketone) (S-PEEK) particles dispersed in a non-proton conductive polymeric matrix, a cross-linked poly(dimethyl siloxane) (PDMS). The structure of the composites was controlled by applying electric fields to suspensions of S-PEEK particles in the liquid PDMS precursor, followed by thermally initiated cross-linking polymerization to fix the field-induced structure. The effects of the electric field on membrane structure, proton conductivity, methanol permeability, and water swelling were examined. Under certain conditions, the applied electric field induced the S-PEEK particles to form long chains across the liquid PDMS prepolymers. The degree of particle chaining was a function of the electric field frequency, magnitude, and application time. The S-PEEK particle chaining resulted in an improvement of the membrane conductivity, water uptake ability, and dimensional stability in comparison to membranes containing randomly distributed particles. The particle chaining also increased the methanol permeation across the composite membranes, but the selectivity of the membranes for protons over methanol increased sharply because the increase in proton conductivity was much larger relative to the methanol permeability increase. The membranes also display anisotropic swelling behavior in water that may prove advantageous for enhancing mechanical stability in fuel cells undergoing humidity cycling. The present study demonstrates a novel fabrication approach that can be used to control the structure of a variety of types of composite membranes to enhance performance for fuel cell applications.     

New proton conducting hybrid membranes for HT-PEMFC systems based on polysiloxanes and SO3H-functionalized mesoporous Si-MCM-41 particles

For increased efficiency of high-temperature polymer electrolyte membrane fuel cells (HT-PEMFC), new types of membranes have to be developed. This approach has been realized by preparing hybrid membranes containing SO₃H-functionalized mesoporous Si-MCM-41 as hydrophilic inorganic modifier in a polysiloxane matrix exhibiting sulfonic acid groups and basic heterocyclic groups like benzimidazole. The proton conductivity of sulfonated particles was modelled on the atomic scale in order to understand the influence of the density of sulfonic acid groups and of the presence of water molecules. The different hybrid membranes are characterized concerning their thermal stability, water uptake, and proton conductivity. Whereas the proton conductivity of well-established, but expensive and at >120 °C not long-time stable Nafion membranes continuously decreases with increasing temperature, the polysiloxane membranes, which suffer from a low-proton conductivity at around 100 °C, recover at about 120 °C due to intrinsic proton transport. At 180 °C the pure polysiloxane shows a proton conductivity which is only one order of magnitude lower than that of Nafion. Moreover, if the polysiloxane membrane contains additionally 10 wt.% of an SO₃H-modified Si-MCM-41, the proton conductivity of such hybrid membrane at temperatures >180 °C and low relative humidity <10% is higher than that of Nafion membranes by a factor of 10.     

磺化聚醚醚酮/三羧基丁烷膦酸锆复合质子交换膜的研究

通过在磺化聚醚醚酮(SPEEK)中掺杂1,2,4-三羧基丁烷-2-膦酸锆(Zr(PBTC))制备出SPEEK/Zr(PBTC)复合质子交换膜.结果表明,与纯SPEEK膜相比,Zr(PBTC)的掺杂能降低复合膜的吸液量及甲醇透过系数,且随着Zr(PBTC)含量的增加,这种作用越趋明显.在室温至80℃范围内,复合膜的甲醇透过系数在10-7cm2.s-1数量级上,远小于Nafion115膜.在饱和湿度下,当温度大于90℃时,含40wt%Zr(PBTC)的复合膜电导率超过Nafion115膜,并在160℃时达到0.36S.cm-1.使用温度的提高及在高温下的高电导率表明该复合膜适合在高温DMFC中使用.     

Optimal method for preparing sulfonated polyaryletherketones with high ion exchange capacity by acid-catalyzed crosslinking for proton exchange membrane fuel cells

Sulfonated polyaryletherketones (SPAEK) bearing four sulfonic acid groups on the phenyl side groups were synthesized. The benzophenone moiety of polymer backbone was further reduced to benzydrol group with sodium borohydride. The membranes were crosslinked by acid-catalyzed Friedel-Crafts reaction without sacrifice of sulfonic acid groups and ion exchange capacity (IEC) values. Crosslinked membranes with the same IEC value but different water uptake could be prepared. The optimal crosslinking condition was investigated to achieve lower water uptake, better chemical stability (Fenton's test), and higher proton conductivity. In addition, the hydrophilic ionic channels from originally course and disordered could be modified to be narrow and continuous by this crosslinking method. The crosslinked membranes, CS4PH-40-PEKOH (IEC = 2.4 meq./g), reduced water uptake from 200 to 88% and the weight loss was reduced from 11 to 5% during the Fenton test compared to uncrosslinked one (S4PH-40-PEK). The membrane showed comparable proton conductivity (0.01–0.19 S/cm) to Nafion 212 at 80°C from low to high relative humidity (RH). Single H₂/O₂ fuel cell based on the crosslinked SPAEK with catalyst loading of 0.25 mg/cm² (Pd/C) exhibited a peak power density of 220.3 mW/cm², which was close to that of Nafion 212 (214.0 mW/cm²) at 80°C under 53% RH. These membranes provide a good option as proton exchange membrane with high ion exchange capacity for fuel cells.     

Physical properties of proton conducting membranes based on a protic ionic liquid

We have investigated the physical properties of proton conducting polymer membranes based on a protic ionic liquid (IL). Properties such as ionic conductivity, melting point of the polymer phase, and glass transition temperature of the liquid phase are studied as a function of IL/polymer ratio and temperature. We observe an increased thermomechanical stability of the membrane with increasing polymer content. However, there is a concomitant decrease in the conductivity with increasing polymer content. This decrease is larger than what can be expected from the dilution of the conducting IL by the insulating polymer matrix. The origin of this decrease can be caused both by the morphology of the membrane and by interactions between the polymer matrix and the ionic liquid. We find a change in the glass transition temperature and in the temperature dependence of the conductivity with increasing polymer content. Both effects can be related to the physical confinement of the IL in the polymer membrane.     

新型聚苯并咪唑树脂的微波合成及质子交换膜的性能

采用微波合成法, 调整己二酸和2,6-吡啶二甲酸2种二酸单体的配比, 使其与联苯四胺进行三元共聚, 制备出一系列新型含脂肪链结构的聚苯并咪唑(PBI)类质子交换膜, 并用红外光谱、 热重分析进行了表征, 对膜的吸水率、 溶胀率、 质子传导率、 机械强度及抗氧化性能等进行了测试. 当己二酸与2,6-吡啶二甲酸的摩尔比为3: 2时, 所制备的PBI-C₂膜掺杂磷酸后在160℃下的质子传导率可达30 mS/cm, 拉伸强度在常温下可达77.54 MPa, 断裂伸长率为39.25%, 最大储能模量为9.0623 MPa, 最大损耗模量为8.36 MPa, 玻璃化转变温度为360℃, 芬顿试验192 h后膜的降解率仅为0.21%, 表明PBI-C₂膜在高温质子交换膜燃料电池中具有较好的应用前景.     

DMFC用PES/SPEEK共混阻醇质子交换膜

将磺化聚醚醚酮(SPEEK, 磺化度DS为68.3%)和聚醚砜(PES)两种聚合物共混制得PES/SPEEK共混膜. DSC研究表明两种聚合物之间具有较好的相容性, 因而共混膜均匀致密, 未发生大尺度相分离. PES的混入能有效降低膜的溶胀度及甲醇透过系数. 纯SPEEK 膜40 ℃时在1 mol•L−1甲醇水溶液中溶胀度达到160%, 45 ℃时就完全溶解, 而含30%(w)PES的共混膜在80 ℃时的溶胀度仅有15%. 室温下含20%−30%(w)PES的共混膜的甲醇透过系数为1×10−7 cm2•s−1左右, 比Nafion 115膜的透过系数小一个数量级. 尽管80 ℃下30%(w)PES/SPEEK共混膜的电导率与Nafion 115膜相当, 但由于共混膜的厚度比Nafion 115膜小1/3左右, 膜电阻较小, 因而其电池性能比Nafion 115膜的好.     

Synthesis and characterization of high molecular weight hexafluoroisopropylidene‐containing polybenzimidazole for high‐temperature polymer electrolyte membrane fuel cells

A high molecular weight, thermally and chemical stable hexafluoroisopropylidene containing polybenzimidazole (6F‐PBI) was synthesized from 3,3′‐diaminobenzidine (TAB) and 2,2‐bis(4‐carboxyphenyl) hexafluoropropane (6F‐diacid) using polyphosphoric acid (PPA) as both the polycondensation agent and the polymerization solvent. Investigation of polymerization conditions to achieve high molecular weight polymers was explored via stepwise temperature control, monomer concentration in PPA, and final polymerization temperature. The polymer characterization included inherent viscosity (I.V.) measurement and GPC as a determination of polymer molecular weight, thermal and chemical stability assessment via thermo gravimetric analysis and Fenton test, respectively. The resulting high molecular weight polymer showed excellent thermal and chemical stability. Phosphoric acid doped 6F‐PBI membranes were prepared using the PPA process. The physiochemical properties of phosphoric acid doped membranes were characterized by measuring the phosphoric acid doping level, mechanical properties, and proton conductivity. These membranes showed higher phosphoric acid doping levels and higher proton conductivities than the membranes prepared by the conventional membrane fabrication processes. These membranes had sufficient mechanical properties to be easily fabricated into membrane electrode assemblies (MEA) and the prepared MEAs were tested in single cell fuel cells under various conditions, with a focus on the high temperature performance and fuel impurity tolerance. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4064–4073, 2009     

Fabrication and optimization of proton conductive polybenzimidazole electrospun nanofiber membranes

Phosphoric acid (PA)–doped polybenzimidazole (PBI) proton exchange membranes have received attention because of their good mechanical properties, moderate gas permeability, and superior proton conductivity under high temperature operation. Among PBI‐based film membranes, nanofibrous membranes withstand to higher strain because of strongly oriented polymer chains while exhibiting higher specific surface area with increased number of proton‐conducting sites. In this study, PBI electrospun nanofibers were produced and doped with PA to operate as high temperature proton exchange membrane, while changes in proton conductivity and morphologies were monitored. Proton conductive PBI nanofiber membranes by using the process parameters of 15 kV and 100 μL/h at 15 wt% PBI/dimethylacetamide polymer concentration were prepared by varying PA doping time as 24, 48, 72, and 96 hours. The morphological changes associated with PA doping addressed that acid doping significantly caused swelling and 2‐fold increase in mean fiber diameter. Tensile strength of the membranes is found to be increased by doping level, whereas the strain at break (15%) decreased because of the brittle nature of H‐bond network. 72 hour doped PBI membranes demonstrated highest proton conductivity whereas the decrease on conductivity for 96‐hour doped PBI membranes, which could be attributed to the morphological changes due to H‐bond network and acid leaking, was noted. Overall, the results suggested that of 72‐hour doped PBI membranes with proton conductivity of 123 mS/cm could be a potential candidate for proton exchange membrane fuel cell.     

Development of polyoxadiazole nanocomposites for high temperature polymer electrolyte membrane fuel cells

Novel nanocomposite membranes were prepared with sulfonated polyoxadiazole and different amounts of sulfonated dense and mesoporous (MCM-41) silica particles. It has been shown that particle size and functionality of sulfonated silica particles play an important role when they are used as fillers for the development of polymer electrolyte nanocomposite membrane for fuel cells. No significant particle agglomerates were observed in all nanocomposite membranes prepared with sulfonated dense silica particles, as analyzed by SEM, AFM, TGA, DMTA and tensile tests. The T_g values of the composite membranes increased with addition of sulfonated silica, indicating an interaction between the sulfonic acid groups of the silica and the polyoxadiazole. Constrained polymer chains in the vicinity of the inorganic particles were confirmed by the reduction of the relative peak height of tan δ. A proton conductivity of 0.034 S cm⁻¹ at 120 °C and 25% RH, which is around two-fold higher than the value of the pristine polymer membrane was obtained.     

New Composite Proton-Conducting Membranes Based on Nafion and Cross-Linked Sulfonated Polystyrene

New composite membranes based on commercial perfluorinated Nafion-115 membrane and cross-linked sulfonated polystyrene were synthesized and investigated. The membranes were prepared by radical polymerization of styrene in the presence of a cross-linking agent divinylbenzene in Nafion polymer matrix and subsequent sulfonation of formed polystyrene. The membranes containing approximately 5 and 10 wt % of cross-linked polystyrene with ion-exchange capacity of 1.1 to 1.3 mg-eq/g were obtained. Modification with sulfonated polystyrene leads to an increase in the moisture content and proton conductivity of membranes in the humidity range of 15 to 100 RH.     

交联嵌段磺化聚芳醚砜质子交换膜的制备及性能

为提高磺化聚芳醚砜(SPAES)质子交换膜的质子传导率及稳定性, 制备了一系列交联嵌段SPAES质子交换膜(cbSPAES). 采用嵌段共聚方法, 在P₂O₅存在下, 利用磺酸基团与聚合物主链上活泼氢的脱水反应进行交联改性合成嵌段聚合物. 采用电化学阻抗谱技术测定了cbSPAES膜的质子传导率, 通过测试水中膜平面及厚度方向的尺寸变化率评价膜的尺寸稳定性, 通过加速老化试验评价膜的水解稳定性. 结果表明, 与未交联膜相比, cbSPAES膜的尺寸稳定性及水解稳定性明显提高; 在交联程度相同时, cbSPAES膜的吸水率和质子传导率随着磺化链段长度的增加呈上升的趋势. 如cbSPAES(30/10)-10膜在60 ℃水中的吸水率为65%, 平面方向和厚度方向的尺寸变化率分别为0.16和0.18, 质子传导率达到163 mS/cm.     

Nanostructure evolution in high-temperature perfluorosulfonic acid ionomer membrane by small-angle X-ray scattering

The high-temperature morphology of supported liquid membranes (SLMs) prepared from perfluorinated membranes such as Nafion and Hyflon and hydrophobic ionic liquid 1-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide (BMI-TFSI) has been investigated by small-angle X-ray scattering (SAXS). Proton conductivity results of SLMs before and after leaching show an increase in conductivity with temperature up to 160 °C in an anhydrous environment. DSC results show that crystallites within perfluorinated membranes are thermally stable up to 196 °C. High-temperature SAXS results have been used to correlate structure and morphology of supported liquid membranes with high-temperature conductivity data. The ionic liquid essentially acts as a proton solvent in a similar way to water in hydrated Nafion membranes and increases size of clusters, which allow percolation to be achieved more easily. The cation of the ionic liquid interacts with sulfonate groups within ionic domains through electrostatic interactions and displaces protons. Protons can associate with free anions of the ionic liquid, which are loosely associated with cations and can transport by hopping from anion sites within the membrane. The ionic liquid contributes to proton conductivity at high temperature through achievement of long-range ordering and subsequent percolation.     

Hydrophilicity/porous structure-tuned, SiO2/polyetherimide-coated polyimide nonwoven porous substrates for reinforced composite proton exchange membranes

Porous substrate-reinforced composite proton exchange membranes have drawn considerable attention due to their promising application to polymer electrolyte membrane fuel cells (PEMFCs). In the present study, we develop silica (SiO(2)) nanoparticles/polyetherimide (PEI) binders-coated polyimide (PI) nonwoven porous substrates (referred to as "S-PI substrates") for reinforced composite membranes. The properties of S-PI substrates, which crucially affect the performance of resulting reinforced composite membranes, are significantly improved by controlling the hygroscopic SiO(2) particle size. The 40 nm S-PI substrate (herein, 40 nm SiO(2) particles are employed) shows the stronger hydrophilicity and highly porous structure than the 530 nm S-PI substrate due to the larger specific surface area of 40 nm SiO(2) particles. Based on the comprehensive understanding of the S-PI substrates, the structures and performances of the S-PI substrates-reinforced composite membranes are elucidated. In comparison with the 530 nm S-PI substrate, the hydrophilicity/porous structure-tuned 40 nm S-PI substrate enables the impregnation of a large amount of a perfluorosulfonic acid ionomer (Nafion), which thus contributes to the improved proton conductivity of the reinforced Nafion composite membrane. Meanwhile, the reinforced Nafion composite membranes effectively mitigate the steep decline of proton conductivity with time at low humidity conditions, as compared to the pristine Nafion membrane. This intriguing finding is further discussed by considering the unusual features of the S-PI substrates and the state of water in the reinforced Nafion composite membranes.     

Proton-conducting polymer membranes for direct methanol fuel cells

Three methods to block the methanol transport through proton-conducting polymer membranes while maintaining the proton conductivity unchanged have been conducted; 1) selective layer formation on the surface of the membrane, 2) prearation of nanoclay composite membrane providing tortuous pathway of methanol, 3) control and fixation of the proton transport channels. The methanol permeability through the membranes decreased significantly at the expense of the small decrease in the proton conductivity. It is thus concluded that both the structure and the fixation of the proton transport channels are crucial in optimizinging proton conducting membranes for direct methanol fuel cells.     

SPEEK/PES-C、SPEEK/SPES-C共混质子交换膜研究

通过在磺化聚醚醚酮(SPEEK,DS=61.68%)中分别混入酚酞型聚醚砜(PES-C)、磺化酚酞型聚醚砜(SPES-C,DS=53.7%)制备出SPEEK/PES-C、SPEEK/SPES-C共混质子交换膜.结果表明,共混的两种聚合物之间均具有较好的相容性.PES-C、SPES-C的混入能有效降低膜的溶胀及甲醇透过,且随着共混量的增加,这种作用越趋明显.纯SPEEK膜在75℃左右溶解,而SPEEK/PES-C(30wt%)、SPEEK/SPES-C(30wt%)共混膜在80℃时溶胀度仅为22.5%、26.32%.在室温至80℃范围内,纯SPEEK及共混膜的甲醇透过系数都在10-7cm2.s-1数量级上,远小于Nafion115膜.在饱和湿度下,温度大于90℃时,SPEEK/PES-C(20wt%)共混膜电导率超过Nafion115膜;温度大于110℃时,SPEEK/SPES-C(30wt%)共混膜电导率与Nafion115膜相当,达到0.11S.cm-1.高电导率,低透醇系数以及明显提高了的可使用温度表明该类共混膜有望在DMFC中使用.     

填充型具有微孔结构的磺化聚芳醚砜/聚醚砜复合质子交换膜的制备及性能

制备了基于磺化聚芳醚砜(SPAES)及聚醚砜(PES)的填充型复合质子交换膜, 研究了其吸水率、 尺寸变化、 热-机械特性、 质子电导率、 甲醇透过性及稳定性等性能. 通过浸入沉淀相转化法, 采用磺化度分别为30%(S30), 40%(S40)及50%(S50)的SPAES与PES制备了系列微孔型复合质子交换膜 Sx-y(x为SPAES的磺化度, y为SPAES的质量分数); 然后利用真空抽滤法在微孔中填充S50制备了相应的填充型复合质子交换膜Sx-y+F50. 结果表明, 由于微孔的引入及皮层结构的存在, Sx-y膜在低离子交换容量(IEC)条件下仍具有较高的电导率、 优良的机械强度、 优异的化学稳定性及较低的甲醇透过性. 经S50填充后, Sx-y+F50膜的IEC及电导率明显提升, 甲醇透过率大幅下降, 但机械强度及化学稳定性未见劣化. 其中S30-40+F50膜(IEC=0.69 mmol/g)的综合性能最佳, 其质子电导率在90 ℃水中达到50.4 mS/cm; 经140 ℃水处理24 h后失重率仅为8.2%, 质子电导率降低仅9%; 经过芬顿试剂(3% H₂O₂, 20 mg/L FeSO₄, 80 ℃, 1 h)处理后失重率仅为0.66%; 甲醇透过率仅为6.8×10^-8 cm²/s.