Mechanical and anti‐stabbing properties of modified thermoplastic polymers impregnated multiaxial p‐aramid fabrics

New forms of hybrid multiaxial nanocomposites with enhanced mechanical and stab resisting properties are presented. This study is motivated by the lack of knowledge in the study of the multiaxial fabric nanocomposites with two modified thermoplastic matrices for antiballistic protection. Introduction of 5 wt.% silica nanoparticles in the composite of polyurethane/p‐aramid/poly (vinyl butyral) leads to significant improvement in mechanical properties, and the addition of silane as a coupling agents and glutaraldehyde as a crosslinking agents yielded maximal values of storage modulus, tensile modulus and anti‐stabbing properties for hybrid nanocomposites. Ballistic resistance testing and penetration depth of the hybrid nanocomposites were visualized using image analysis. Copyright © 2013 John Wiley & Sons, Ltd.     

Crystallization,mechanical, and fracture behaviors of spherical alumina‐filled polypropylene nanocomposites

The objectives of this paper are to study the crystallization behavior and fracture characteristics of spherical alumina (Al₂O₃) nanoparticle‐filled polypropylene (PP) composites. Nanocomposites containing 1.5–5.0 wt % of the Al₂O₃ nanoparticles (pretreated with silane coupling agent) were prepared for this investigation. Wide angle X‐ray diffraction (WAXD) results show that a small amount of β‐crystal of PP forms after adding the Al₂O₃ nanoparticles. According to differential scanning calorimetric (DSC) and optical microscopy (OM) measurements, the Al₂O₃ nanoparticles make PP spherulite size reduced and crystallization temperature of PP enhanced, by acting as effective nucleating agents. However, there are no obvious differences in the crystallinity for the virgin PP and the Al₂O₃/PP nanocomposites. Tensile test shows that both the Young's modulus and the yield strength of the Al₂O₃/PP nanocomposites increase with the particle content increasing, suggesting that the interfacial interaction between the nanoparticles and PP matrix is relatively strong. Under quasi‐static loading rate, the fracture toughness (K_IC) of the Al₂O₃/PP nanocomposites was found to be insensitive to nanoparticle content. Under impact loading rate, the Izod impact strength and the impact fracture toughness (G_c) indicate that the impact fracture toughness increases initially with the addition of 1.5 wt % of the Al₂O₃ nanofillers into the PP matrix. However, with the further addition of up to 3.0 and 5.0 wt % nanoparticles, both the Izod impact strength and impact G_c change very little. By observing the single‐edge‐double‐notch (SEDN) specimens with optical microscopy after four point bending (4PB) tests, it was found that numerous crazes and microcracks form around the subcritical crack tip, indicating that crazing and microcracking are the dominant fracture mechanisms. Scanning electron microscopy (SEM) observation confirms this result. In addition, when the strain rate of 4PB tests was increased, some wave‐like branches were formed along the fractured edge for the Al₂O₃/PP nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3652–3664, 2005     

Improving Thermal and Flame Retardant Properties of Epoxy Resin with Organic NiFe‐Layered Double Hydroxide‐Carbon Nanotubes Hybrids

To improve the dispersion of carbon nanotubes (CNTs) and flame retardancy of layered double hydroxide (LDH) in epoxy resin (EP), organic nickel‐iron layered double hydroxide (ONiFe‐LDH‐CNTs) hybrids were assembled through co‐precipitation. These hybrids were further used as reinforcing filler in EP. EP/ONiFe‐LDH‐CNTs nanocomposites containing 4 wt% of ONiFe‐LDH‐CNTs with different ratios of ONiFe‐LDH and CNTs were prepared by ultrasonic dispersion and program temperature curing. The structure and morphology of the obtained hybrids were characterized by different techniques. The dispersion of nanofillers in the EP matrix was observed by transmission electron microscopy (TEM). The results revealed a coexistence of exfoliated and intercalated ONiFe‐LDH‐ CNTs in polymer matrix. Strong combination of the above nanofillers with the EP matrix provided an efficient thermal and flame retardant improvement for the nanocomposites. It showed that EP/ONiFe‐LDH‐CNTs nanocomposites exhibited superior flame retardant and thermal properties compared with EP. Such improved thermal properties could be attributed to the better homogeneous dispersion, stronger interfacial interaction, excellent charring performance of ONiFe‐LDH and synergistic effect between ONiFe‐LDH and CNTs.     

UV‐cured polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles

UV‐curing technique was employed in this study to prepare polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles. Methacryloxypropyl trimethoxysilane was grafted to the surfaces of silica nanoparticles to improve dispersion of silica nanoparticles as well as interfacial adhesion between the resin matrix and silica nanoparticles. The silane‐grafting was confirmed by nuclear magnetic resonance and infrared spectroscopy. The effects of the silane‐grafting on the mechanical and optical properties as well as UV‐curing behavior of the nanocomposite films were investigated. The tensile strength, transmittance, UV‐curing rate, and final chemical conversion of the nanocomposite films were increased by use of the grafted silica nanoparticles as compared to the use of neat silica nanoparticles. Copyright © 2011 John Wiley & Sons, Ltd.     

Biodegradable poly(p‐dioxanone) reinforced and toughened by organo‐modified vermiculite

Poly(p‐dioxanone) (PPDO)/vermiculite (VMT) nanocomposites with exfoliated structure were prepared successfully by in situ intercalative polymerization of p‐dioxanone (PDO) in the presence of organo‐modified vermiculite (OVMT) with the aid of ultrasonic action. The nano‐structure of the nanocomposites was established using X‐ray diffraction (XRD) analysis and transmission electron microscopy (TEM) observations. The investigation of crystallization behavior by differential scanning calorimetry (DSC) and polarized optical microscopy (POM) proved that exfoliated OVMT platelets acted as a template for spherulite growth. The thermal stability of nanocomposites was enhanced than that of pure PPDO. Dynamic mechanical analysis (DMA) indicated nanoscale OVMT platelets restricted the motion of PPDO segments, which benefitted the increase of storage and loss modulus. The tensile properties showed that nanocomposites were reinforced and toughened significantly by the addition of nanoscale OVMT platelets. Copyright © 2009 John Wiley & Sons, Ltd.     

Melt‐compounded nanocomposites of titanium dioxide atomic‐layer‐deposition‐coated polyamide and polystyrene powders

Polyamide and polystyrene particles were coated with titanium dioxide films by atomic layer deposition (ALD) and then melt‐compounded to form polymer nanocomposites. The rheological properties of the ALD‐created nanocomposite materials were characterized with a melt flow indexer, a melt flow spiral mould, and a rotational rheometer. The results suggest that the melt flow properties of polyamide nanocomposites were markedly better than those of pure polyamide and polystyrene nanocomposites. Such behavior was shown to originate in an uncontrollable decrease in the polyamide molecular weight, likely affected by a high thin‐film impurity content, as shown in gel permeation chromatography (GPC) and scanning electron microscope (SEM) equipped with an energy‐dispersive spectrometer. Transmission electron microscope image showed that a thin film grew on both studied polymer particles, and that subsequent melt‐compounding was successful, producing well dispersed ribbon‐like titanium dioxide with the titanium dioxide filler content ranging from 0.06 to 1.12 wt%. Even though we used nanofillers with a high aspect ratio, they had only a minor effect on the tensile and flexural properties of the polystyrene nanocomposites. The mechanical behavior of polyamide nanocomposites was more complex because of the molecular weight degradation. Our approach here to form polymeric nanocomposites is one way to tailor ceramic nanofillers and form homogenous polymer nanocomposites with minimal work‐related risks in handling powder form nanofillers. However, further research is needed to gauge the commercial potential of ALD‐created nanocomposite materials. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis and characterization of polyethylene/clay–silica nanocomposites: A montmorillonite/silica‐hybrid‐supported catalyst and in situ polymerization

A novel approach to the preparation of polyethylene (PE) nanocomposites, with montmorillonite/silica hybrid (MT‐Si) supported catalyst, was developed. MT‐Si was prepared by depositing silica nanoparticles between galleries of the MT. A common zirconocene catalyst [bis(cyclopentadienyl)zirconium dichloride/methylaluminoxane] was fixed on the MT‐Si surface by a simple method. After ethylene polymerization, two classes of nanofillers (clay layers and silica nanoparticles) were dispersed concurrently in the PE matrix and PE/clay–silica nanocomposites were obtained. Exfoliation of the clay layers and dispersion of the silica nanoparticles were examined with transmission electron microscopy. Physical properties of the nanocomposites were characterized by tensile tests, dynamic mechanical analysis, and DSC. The nanocomposites with a low nanofiller loading (<10 wt %) exhibited good mechanical properties. The nanocomposite powder produced with the supported catalyst had a granular morphology and a high bulk density, typical of a heterogeneous catalyst system. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 941–949, 2004     

Poly(ether‐imide) and related sepiolite nanocomposites: investigation of physical,thermal, and mechanical properties

Novel poly(ether‐imide) and sepiolite nanocomposites were synthesized based on a unique diamine monomer with the aim of improving physical and mechanical properties of final polyimide films. The diamine was polycondensed with 4,4′‐(hexafluoroisopropylidene) diphthalic anhydride to produce related poly(ether amic acid) prepolymer. Pure poly(ether‐imide) and nanocomposite films were prepared via thermal imidization process of poly(ether amic acid). Coexistence of ether, pyridine, and phenylene functional groups in the diamine chemical structure resulted in flexible polyimide films with significant thermal, physical, and mechanical properties. Thermal stability, glass‐transition temperature, dimensional stability, and tensile properties of polymer and nanocomposites were studied and compared. Morphology of nanocomposites was also investigated using scanning and transmission electron microscopic methods to study the distribution and dispersion behavior of sepiolite nanofibers in the polyimide matrix. By introduction of sepiolite nanoparticles, overall improvement of properties was observed in respect to pure polyimides. Copyright © 2015 John Wiley & Sons, Ltd.     

Combined effects of clay modifications and compatibilizers on the formation and physical properties of melt‐mixed polypropylene/clay nanocomposites

The melt mixing technique was used to prepare various polypropylene (PP)‐based (nano)composites. Two commercial organoclays (denoted 20A and 30B) served as the fillers for the PP matrix, and two different maleated (so‐called) compatibilizers (denoted PP‐MA and SMA) were employed as the third component. The results from X‐ray diffraction (XRD) and transmission electron microscope (TEM) experiments revealed that 190 °C was an adequate temperature for preparing the nanocomposites. Nanocomposites were achieved only if specific pairs of organoclay and compatibilizer were simultaneously incorporated in the PP matrix. For example, PP/20A(5 wt %)/PP‐MA(10 wt %) and PP/30B(5 wt %)/SMA(5 wt %) composites exhibited nanoscaled dispersion of 20A or 30B in the PP matrix. Differential scanning calorimetry (DSC) results indicated that the organoclays served as nucleation agents for the PP matrix. Generally, their nucleation effectiveness increased with the addition of compatibilizers. The thermal stability enhancement of PP after adding 20A was confirmed with thermogravimetric analysis (TGA). The enhancement became more evident as a suitable compatibilizer was further added. However, for the 30B‐included composites, thermal stability enhancement was not evident. The dynamic mechanical properties (i.e., storage modulus and loss modulus) of PP increased as the nanocomposites were formed; the properties increment corresponded to the organoclay dispersion status in the matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4139–4150, 2004     

Synthesis,characterization, and functionalization of zirconium tungstate (ZrW2O8) nano‐rods for advanced polymer nanocomposites

Nanomaterials based on zirconium tungstate (ZrW₂O₈) exhibit numerous outstanding properties that make them ideal candidates for the development of high‐performance composites. Low coefficient of thermal expansion for advanced materials is a promising direction in the field of insulating nanocomposites. However, the agglomeration of zirconium tungstate (ZrW₂O₈)‐based nanomaterials in the polymer matrix is a limiting factor in their successful applications, and studies on surface functionalization ZrW₂O₈ for advanced nanocomposites are very limited. In this work, ZrW₂O₈ nano‐rods were synthesized using a hydrothermal method and subsequently functionalized in a solvent‐free aqueous medium using dopamine. Both pristine and functionalized nano‐rods were thoroughly characterized using Fourier transform infrared spectroscopy, Raman spectroscopy, thermogravimetric analysis, X‐ray diffraction, Scanning Electron Microscopy (SEM), and transmission electron microscopy techniques, which confirmed the successful functionalization of the nanomaterials. Polymer nanocomposites were also prepared using epoxy resin as a model matrix. Polymer nanocomposites with functionalized ZrW₂O₈ nano‐rods exhibited low coefficient of thermal expansion and enhanced tensile properties. The improved properties of the nanocomposites render them suitable for electronic applications. Copyright © 2017 John Wiley & Sons, Ltd.     

Influence of imide functionalized organo‐modified Mg‐Al layered double hydroxide on the thermal and mechanical properties of new aliphatic‐aromatic poly (amide‐imide)

A new dicarboxylic acid modified Mg‐Al LDH (DLDH) containing imide groups was prepared and its effects on the thermal and mechanical properties of the new synthesized aliphatic‐aromatic poly (amide‐imide) (PAI) were investigated via preparation of PAI/nanocomposite films by solution casting method. The results of X‐ray diffraction (XRD), field emission‐scanning electron microscopy (FE‐SEM) and transmission electron microscopy (TEM) showed a uniform dispersion for LDH layers into the PAI matrix. For comparison, the effects of polyacrylic acid‐co‐poly‐2‐acrylamido‐ 2‐methylpropanesulfonic acid (PAMPS‐co‐PAA) modified Mg‐Al LDH (ALDH) on the PAI properties were also studied. The thermogravimetric analysis (TGA) results exhibited that the temperature at 5 mass% loss (T₅) increased from 277 °C to 310 °C for nanocomposite containing 2 mass% of DLDH, while T₅ for nanocomposite containing 2 mass% of ALDH increased to 320 °C, along with the more enhancement of char residue compared to the neat PAI. According to the tensile test results, with 5 mass% DLDH loading in the PAI matrix, the tensile strength increased from 51.6 to 70.8 MPa along with an increase in Young's modulus. Also the Young's modulus of PAI nanocomposite containing 5 mass% ALDH reduced from 1.95 to 0.81 GPa.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.     

Influence of carboxyl‐terminated (butadiene‐co‐acrylonitrile) loading on the mechanical and thermal properties of cured epoxy blends

A mixture of epoxy with liquid nitrile rubber, carboxyl‐terminated (butadiene‐co‐acrylonitrile) (CTBN) was cured under various temperatures. The cured resin was a two‐phase system, where spherical rubber domains were dispersed in the matrix of epoxy. The morphology development during cure was investigated by scanning electron microscope (SEM). There was slight reduction in the glass transition temperature of the epoxy matrix (T_g) on the addition of CTBN. It was observed that, for a particular CTBN content, T_g was found to be unaffected by the cure temperature. Bimodal distribution of particles was noted by SEM analysis. The increase in the size of rubber domains with CTBN content is due probably to the coalescence of the rubber particles. The mechanical properties of the cured resin were thoroughly investigated. Although there was a slight reduction in tensile strength and young's modulus, appreciable improvements in impact strength, fracture energy, and fracture toughness were observed. Addition of nitrile rubber above 20 parts per hundred parts of resin (phr) made the epoxy network more flexible. The volume fraction of dispersed rubbery phase and interfacial area were increased with the addition of more CTBN. A two‐phase morphology was further established by dynamic mechanical analysis (DMA). © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2531–2544, 2004     

Nanocomposites of polyamide‐11 and carbon nanostructures: Development of microstructure and ultimate properties following solution processing

There is growing interest in the incorporation of nanoparticles into engineering polymers to improve various functional properties. However, ultimate properties of nanocomposites are affected by a large number of factors including the microstructural distributions that are generated during processing. In this work, polyamide‐11 (PA‐11) (also known as nylon‐11) nanocomposites are generated with carbon nanostructures employing a solution crystallization technique at multiple polymer and nanoparticle concentrations, followed by drying, molding, uniaxial stretching and the analysis of the microstructural distributions and tensile properties of the nanocomposites. The morphology of crystals of PA‐11 encapsulating the nanoparticles changed from nano‐hybrid shish‐kebabs at low polymer concentration (0.02 wt % PA‐11 in solvent) to spherulites at high polymer concentration (10 wt % PA‐11 in solvent). The drawing down of nanocomposite films at draw ratios ranging from 2 to 5 at 100 °C resulted in a shift of the PA‐11 polymorph from the generally‐encountered α phase to the technologically interesting γ phase (which is the crystal phase attributed to the piezoelectric and pyroelectric properties of PA‐11). The drawing down also increased of the tensile modulus and yield stress of the nanocomposite films. In contrast, the α phase was conserved at a drawdown temperature of 150 °C, which was attributed to the resulting smaller normal force, i.e., the normal stress difference and the higher temperature allowing the partial relaxation of some of the macromolecules. These findings illustrate how PA‐11 can be structured in the presence of carbon nanotubes and nanofibers to achieve enhanced functionality, which could broaden the application areas and utility of this polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1311–1321, 2011     

Effect of silver nanoparticles on the dynamic crystallization behavior of nylon‐6

The effect of introducing silver nanoparticles on the rheological properties and dynamic crystallization behavior of nylon‐6 was investigated. The nanocomposites showed slightly higher viscosity than pure nylon‐6 in the low‐frequency range even at an extremely low loading level of the silver particles (0.5–1.0 wt %). The nanoparticles had a more noticeable effect on the storage modulus than on the loss modulus of a nylon‐6 melt and reduced its loss tangent. They increased the crystallization temperature of nylon‐6 by about 14 °C and produced a sharper crystalline peak. The silver nanoparticles promoted the crystallization of nylon‐6, and their effect on the dynamic crystallization of nylon‐6 at 200 °C was more notable at a lower shear rate and at 190 °C at a higher frequency. Nylon‐6 produced large spherulitic crystals, but the nanocomposites showed a grainy structure. In addition, the silver nanoparticles reduced the fraction of the α‐form crystal but increased that of the γ‐form crystal. The nanocomposites crystallized at 190 °C showed a lower melting temperature than nylon‐6 by about 3 °C, whereas the nanocomposites crystallized at 200 °C showed almost the same melting temperature. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 790–799, 2004     

Cold‐drawn induced microstructure in PVC‐bentonite nanocomposites

The mechanical properties and cold drawn‐induced micro and nanostructure of polyvinyl chloride (PVC)‐bentonite nanocomposites have been investigated. Molded sheets with 5 wt% concentration of bentonite and two processing additives were melt extruded and two‐roll‐milled processed. The flame retardant additive promoted polymer intercalation whereas a pigment dispersant promoted clay exfoliation, the polymer matrix showed isotropic orientation. The intercalated nanocomposite exhibited nanoplates oriented with their planes parallel to the molded sheet surface and the Young's modulus and yield stress were significantly enhanced relative to neat PVC. The strain at fracture (～144%) was slightly reduced relative to the matrix (～167%). Cold drawing induced molecular chain orientation along the tensile axis and preserved the orientation of the intercalated nanoclays. The fracture mechanism, as investigated via scanning electron microscopy (SEM) revealed plastic fracture mechanism (similar to neat PVC). On the other hand, the exfoliated nanocomposite did not show any improvement in mechanical properties but rather a significant decay of strain at fracture (～44%). The fractured region, as examined by SEM, exhibited microvoid morphology. Analysis of the fractured region showed PVC macromolecules oriented along the tensile axis but no preferred orientation of the nanoclays. The limited strain at fracture found for this material appears to be associated with the initially randomly oriented nanoclays being unable to orient under the tensile deformation. The nanoclays would act as stress concentrators leading to rapid material's failure due to loss of adhesion with the polymer matrix. The results suggest that exfoliated nanoclays could play a detrimental role when the nanocomposite is subjected to large deformations at temperatures well within the glassy regime. Copyright © 2009 John Wiley & Sons, Ltd.     

Effect of organoclay on thermal and dynamic mechanical properties of novel thermoplastic polyurethane nanocomposites prepared by melt intercalation technique

Polymer nanocomposites based on thermoplastic polyurethane (TPU) containing organophilic montmorillonite (OMMT) were prepared by melt compounding method followed by compression molding. Different percentage of organically modified nanoclays (1, 3, 5, 7, and 9 wt%) was incorporated into the TPU matrix in order to examine the influence of the nanofillers on nanophase morphology and materials' properties. The microstructure morphology of the nanocomposites was examined by transmission electron microscopy (TEM), energy dispersion X‐ray analysis (EDX), wide angle X‐ray diffraction (WAXD), and atomic force microscope (AFM). The observation established that the organoclay is homogeneously dispersed and preferentially embedded in the TPU soft segment phase. Significant enhancement in the thermal stability of the nanocomposites was observed with the addition of the OMMT under thermogravimetric analysis (TGA). Dynamic mechanical properties of the TPU nanocomposites were analyzed using a dynamic mechanical thermal analyzer (DMTA), which confirms that the addition of OMMT has a strong influence on the storage and loss modulus of the TPU matrix. Copyright © 2009 John Wiley & Sons, Ltd.     

Rheological properties of ferrite nanocomposites based on nylon‐66

Effects of ferrite nanoparticles (0.1–20 wt %) on the rheological and other physical properties of nylon‐66 were investigated. The presence of ferrite nanoparticles less than 1 wt % increased the crystallization temperature (T_c) by 4.2 °C with ferrite content, but further addition decreased T_c. The onset temperature of degradation was increased by 7.3 °C at only 0.1 wt % loading of ferrite, after which the thermal stability of nylon‐66 was decreased with ferrite content. The incorporation of ferrite nanoparticles more than 5 wt % increased the dynamic viscosity (η′) with the loading level. Further, it produced notably shear thickening behavior in the low frequency, after which high degree of shear thinning was followed with ferrite content. In the Cole–Cole plot, the nanocomposites with ferrite lower than 5 wt % presented a single master curve, while further addition gave rise to a deviation from the curve. The relaxation time (λ) was increased with ferrite content and the difference of λ between nylon‐66 and its nanocomposite was greater at lower frequency. The tensile strength was a little increased up to 1 wt % loading, after which it was decreased with increasing the loading level. In addition, the introduction of the nanoparticles increased tensile modulus and decreased the ductility with ferrite content. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 371–377, 2006     

Influence of hybrid system of nanofillers on the functional properties of postconsumer PET‐G–based nanocomposites

In this article, postconsumer poly (ethylene glycol‐co‐1,4‐cyclohexanedimethanol terephthalate) (PET‐G) foils have been modified with three types of carbon nanofillers that differ in size and shape, ie, multiwalled carbon nanotubes (MWCNTs), graphene nanoplatelets (GNP), and nanosized carbon black (nCB), thus enabling the reusage of recyclate in receiving new functional materials. The series of polymer hybrid nanocomposites have been prepared via a two‐stage polycondensation process, be means of glycolysis of postconsumer PET‐G foil, followed by polycondensation in the presence of carbon nanofillers. The scanning electron microscopy revealed that nanoadditives were uniformly dispersed into the whole volume of polymer matrix. The results present the synergistic effect of hybrid system of nanofillers in improving tensile properties of PET‐G. It has been found that the incorporation of three types of carbon nanofillers has not affected the glass transition temperature of the polymer matrix. Moreover, the incorporation of carbon nanofillers, and the mixture of two, or even three of those, caused an improvement in thermal conductivity and thermal stability.     

Functionalized graphene/thermoplastic polyester elastomer nanocomposites by reactive extrusion‐based masterbatch: preparation and properties reinforcement

A reactive extrusion process was developed to fabricate polymer/graphene nanocomposites with good dispersion of graphene sheets in the polymer matrix. The functionalized graphene nanosheet (f‐GNS) activated by diphenylmethane diisocyanate was incorporated in thermoplastic polyester elastomer (TPEE) by reactive extrusion process to produce the TPEE/f‐GNS masterbatch. And then, the TPEE/f‐GNS nanocomposites in different ratios were prepared by masterbatch‐based melt blending. The structure and morphology of functionalized graphene were characterized by Fourier transform infrared, X‐ray photoelectron spectroscopy, X‐ray diffraction and transmission electron microscopy (TEM). The incorporation of f‐GNS significantly improved the mechanical, thermal and crystallization properties of TPEE. With the incorporation of only 0.1 wt% f‐GNS, the tensile strength and elongation at break of nanocomposites were increased by 47.6% and 30.8%, respectively, compared with those of pristine TPEE. Moreover, the degradation temperature for 10 wt% mass loss, storage modulus at ?70°C and crystallization peak temperature (T_cp) of TPEE nanocomposites were consistently improved by 17°C, 7.5% and 36°C. The remarkable reinforcements in mechanical and thermal properties were attributed to the homogeneous dispersion and strong interfacial adhesion of f‐GNS in the TPEE matrix. The functionalization of graphene was beneficial to the improvement of mechanical properties because of the relatively well dispersion of graphene sheets in TPEE matrix, as suggested in the TEM images. This simple and effective approach consisting of chemical functionalization of graphene, reactive extrusion and masterbatch‐based melt blending process is believed to offer possibilities for broadening the graphene applications in the field of polymer processing. Copyright © 2014 John Wiley & Sons, Ltd.