Polystyrene(1)/poly(butyl acrylate-methacrylic acid)(2) core-shell emulsion polymers. Part I. Synthesis and colloidal characterization

Polystyrene (PS) (1)/Poly(n-butyl acrylate (BA)-methacrylic acid (MAA)) (2) structured particle latexes were prepared by emulsion polymerization using monodisperse polystyrene latex seed (118 nm) and different BA/MAA ratios. Three main aspects have been investigated: i) the polymerization kinetics; ii) the particle morphology as a function of reaction time; iii) the distribution of MAA units between the water phase and the polymer particles.The amount of MAA in the shell copolymer was found to be the main factor controlling the particle shape and morphology. The shape of the structured particles was, generally, non-spherical, and the shape irregularities increased as a particles was, generally, non-spherical, and the shape irregularities increased as a function of reaction time. At the beginning of the second stage reaction, new small particles were observed, which coalesced onto the PS seed as the polymerization proceeded. The distribution of the MAA groups in the latex particles and the serum was analyzed by alkali/back-acid titration, using ionic exchanged latexes. No MAA groups were detected in the latex serum. Due to the lowTg of the BA-MAA copolymers, alkali conductimetric titrations accounted for all the MAA groups on and within the polymer particles. Therefore, for these systems, this method is not only limited to a thin surface layer, as it is often assumed.     

Coalescence of polystyrene nodules in soft poly(butyl acrylate)-based films

A two-stage emulsion polymerization procedure was used in order to obtain core–shell polymer particles having a core of polystyrene (PS), covered by a shell of either pure poly(butyl acrylate) (PBA) or a methacrylic acid-functionalized PBA. Films were then cast from these latexes, and their properties were studied without further treatments (“as-dried” films), as well as after a 3 hr heat treatment intended to provoke the coalescence of PS domains (“annealed” films). “As-dried” and “annealed” film samples were studied by dynamic mechanical analysis (DMA), scanning electron microscopy (SEM) and small angle neutron scattering (SANS). DMA and SEM results, as described in previous works, showed that for unfunctionalized films, the percolated PS domains coalesced under the annealing treatment, while for the functionalized films, they did not. On the other hand, SANS results presented here showed that even in the case of functionalized films, the presence of coalescence could be detected. It was concluded that while DMA and SEM reveal large-scale modifications provoked by the heat treatment, SANS is capable of detecting very smallscale changes which do not have a direct effect on the bulk physical properties of the samples.     

Dispersion of polystyrene inside polystyrene‐b‐poly(N‐isopropylacrylamide) micelles in water

The addition of mixture of polystyrene‐b‐poly(N‐isopropylacrylamide) (PS‐b‐PNIPAM) and polystyrene homopolymer (h‐PS) in tetrahydrofuran dropwise into water leads to nanoparticles with a PS core and a thermally sensitive PNIPAM shell. The effects of the ratio of the homopolymer to copolymer and temperature on the formation and stabilization of the dispersion were investigated by using a combination of static and dynamic laser light scattering. PNIPAM shell continuously collapses as temperature increases in the range 20–40 °C. Such formed particles are stable even at temperatures much higher than lower critical solution temperature (LCST ～ 32 °C) of PNIPAM. Our results reveal that the area occupied per hydrophilic PNIPAM chain on the hydrophobic PS core remains nearly a constant regardless of the amount of h‐PS in the polymer mixture. This clearly indicates that the surface area occupied per hydrophilic group is a critical parameter for stabilizing particles dispersed in water. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 749–755, 2010     

PMMA/PS纳米复合材料的制备及分散相稳定性研究

纳米复合材料具有许多优异的性能，但是由于纳米粒子常常很难以纳米尺寸均匀地分散在基体中，有时即使实现了纳米级分散，在后加工或应用过程中又会发生二次团聚，使得纳米材料的特性不能充分发挥．因此，要获得性能优异的纳米复合材料首先必须解决纳米材料在基体中的均匀、稳定分散问题．     

Effect of supercritical CO2 in modified polystyrene 3D latex arrays

The effect of supercritical CO(2) (scCO(2)) in 3D latex arrays formed by monodispersed particles of polystyrene (PS), PS cross-linked with divinylbenzene (PS-DVB), and PS block copolymers with 2-hydroxyethyl methacrylate (PS-HEMA), methacrylic acid (PS-MA), acrylic acid (PS-AA), itaconic acid (PS-IA), and a mixture of methacrylic and itaconic acid (PS-IA-MA) has been studied. Sorption of CO(2) into the polymer particles leads to a decrease in the glass transition temperature of the polymer and the swelling of the particles and induces their coalescence. 3D-latex arrays of the former compositions were treated in scCO(2) at temperatures and pressures ranging from 40 to 80 degrees C and from 85 to 197 bar, respectively. The effect of CO(2) on the polymeric template was assessed by scanning electron microscopy and N(2) adsorption analysis. Bare PS and PS-HEMA particles sintered readily in scCO(2) at 40 degrees C and 85 bar. On the other hand, particles containing carboxylic acid groups on their surface (PS-MA, PS-AA, PS-IA, and PS-IA-MA) were, at the same temperature and pressure, more resistant to the CO(2) treatment. For a given polymer composition, the sorption of CO(2) inside the polymer particles, the swelling, and the degree of coalescence depend on the pressure, temperature, and time of the CO(2) treatment. Analysis of the pore size distributions from the N(2) adsorption data has allowed us to quantify the degree of coalescence of the particles in the matrix. By careful control of the experimental variables, the coalescence of the 3D latex array could be finely tuned using CO(2).     

Morphology of anomalous polystyrene/ polybutyl acrylate composite particles produced by seeded emulsion polymerization

 Recently, we found that “golf ball”-like polystyrene (PS)/polybutyl acrylate (PBA) composite particles could be produced by seeded emulsion polymerization of butyl acrylate (BA) with PS seed particles. In this article, the effects of the polymerization temperature, BA monomer concentration, and the presence of 1-octanol, which is a good solvent for PBA and a poor solvent for PS in the polymerization, on the morphology was studied. Received: 25 February 1997 Accepted: 4 October 1997     

Self‐assembled complexes of poly(acrylic acid) and poly(styrene)‐block‐poly(4‐vinyl pyridine)

Polymer complexes were prepared from high molecular weight poly(acrylic acid) (PAA) and poly(styrene)‐block‐poly(4‐vinyl pyridine) (PS‐b‐P4VP) in dimethyl formamide (DMF). The hydrogen bonding interactions, phase behavior, and morphology of the complexes were investigated using Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), dynamic light scattering (DLS), atomic force microscopy (AFM), and transmission electron microscopy (TEM). In this A‐b‐B/C type block copolymer/homopolymer system, P4VP block of the block copolymer has strong intermolecular interaction with PAA which led to the formation of nanostructured micelles at various PAA concentrations. The pure PS‐b‐P4VP block copolymer showed a cylindrical rodlike morphology. Spherical micelles were observed in the complexes and the size of the micelles increased with increasing PAA concentration. The micelles are composed of hydrogen‐bonded PAA/P4VP core and non‐bonded PS corona. Finally, a model was proposed to explain the microphase morphology of complex based on the experimental results obtained. The selective swelling of the PS‐b‐P4VP block copolymer by PAA resulted in the formation of different micelles. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1192–1202, 2009     

Synthesis and characterization of poly (n-butyl acrylate)-poly (methyl methacrylate) latex interpenetrating polymer networks by radiation-induced seeded emulsion polymerization

A series of latex interpenetrating polymer networks (LIPNs) were prepared via a two-stage emulsion polymerization of methyl methacrylate (MMA) or mixture of MMA and n-butyl acrylate (n-BA) on crosslinked poly(n-butyl acrylate)(PBA) seed latex using ⁶⁰Co γ-ray radiation. The particles of resultant latex were produced with diameters between 150 and 250 nm. FTIR spectra identified the formation of crosslinked copolymers of PMMA or P(MMA-co-BA). Dynamic light scattering (DLS) showed that with increasing n-BA concentration in second-stage monomers, the particle size of LIPN increased. Transmission electron microscope(TEM) photographs showed that the morphology of resultant acrylate interpenetrating polymer network (IPN) latex varied from the distinct core-shell structure to homogenous particle structure with the increase of n-BA concentration, and the morphology was mainly controlled by the miscibility between crosslinked PBA seed and second-stage copolymers and polarity of P(MMA-co-BA)copolymers. In addition, differential scanning calorimeter (DSC) measurements indicated the existence of reinforced miscibility between PBA seed and P(MMA-co-BA)copolymer in prepared LIPNs.     

Development and characterization of reactive extruded PVC/polyacrylate blends

This paper describes a method to obtain polymer blends by the absorption of a liquid solution of monomer, initiator, and a crosslinking agent in suspension type porous poly(vinyl chloride) (PVC) particles, forming a dry blend. These PVC/monomer dry blends are reactively polymerized in a twin‐screw extruder to obtain the in situ polymerization in a melt state of various blends: PVC/poly(methyl methacrylate) (PVC/PMMA), PVC/poly(vinyl acetate) (PVC/PVAc), PVC/poly(butyl acrylate) (PVC/PBA) and PVC/poly(ethylhexyl acrylate) (PVC/PEHA). Physical PVC/PMMA blends were produced, and the properties of those blends are compared to reactive blends of similar compositions. Owing to the high polymerization temperature (180°C), the polymers formed in this reactive polymerization process have low molecular weight. These short polymer chains plasticize the PVC phase reducing the melt viscosity, glass transition and the static modulus. Reactive blends of PVC/PMMA and PVC/PVAc are more compatible than the reactive PVC/PBA and PVC/PEHA blends. Reactive PVC/PMMA and PVC/PVAc blends are transparent, form single phase morphology, have single glass transition temperature (T_g), and show mechanical properties that are not inferior than that of neat PVC. Reactive PVC/PBA and PVC/PEHA blends are incompatible and two discrete phases are observed in each blend. However, those blends exhibit single glass transition owing to low content of the dispersed phase particles, which is probably too low to be detected by dynamic mechanical thermal analysis (DMTA) as a separate T_g value. The reactive PVC/PEHA show exceptional high elongation at break (～90%) owing to energy absorption optimized at this dispersed particle size (0.2–0.8 µm). Copyright © 2005 John Wiley & Sons, Ltd.     

MWCNTs与疏水纳米SiO_2填充PMMA/PS共混物的导电与动态流变行为

以多壁碳纳米管(MWCNTs)为导电填料、疏水纳米二氧化硅(SiO2)为非导电填料,填充不相容聚甲基丙烯酸甲酯(PMMA)/聚苯乙烯(PS)(1/1,V/V)共混物,制备(PMMA/SiO2)/(PS/MWCNTs)四元导电高分子复合材料(CPC),研究其导电逾渗与动态流变行为,并与PMMA/(PS/MWCNTs)三元CPC进行对比.发现三元、四元CPC具有类似的导电逾渗行为,且逾渗阈值显著低于PS/MWCNTs二元CPC.在四元CPC中,SiO2粒子可细化相区尺寸,提高熔体模量,但不影响熔体热处理过程中的依时性动态导电逾渗行为.MWCNTs与SiO2均显著影响熔体热处理中的依时性模量逾渗行为,分别缩短、延长四元CPC相粗化起始时间,但均延长相粗化时间区间.     

Influence of the swelling state of seed polymer particles with monomer on the morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization utilizing the dynamic swelling method

 Micron-sized mono-dispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles (PS/PBMA=2/1 by weight) having a heterogeneous structure in which many fine PBMA domains dispersed in a PS matrix near the particle surface were produced by seeded polymerization of n-butyl methacrylate (BMA) of which almost all had been absorbed by 1.8 μm-sized monodispersed PS seed particles utilizing the dynamic swelling method. The morphology was varied by changing the PS/BMA ratio and polymerization temperature. It was concluded that the swelling state of 2 μm-sized BMA-swollen PS particles in the seeded polymerization process is one of the important factors to control the morphology of the composite particles. Received: 27 November 1996 Accepted: 21 March 1997     

Microemulsions with polymerizable surfactants. γ-ray induced copolymerization of styrene and 11-(acryloyloxy)undecyl(trimethyl)ammonium bromide in three-component cationic microemulsion

Styrene and the cationic surfactant 11-(acryloyloxy)undecyl(trimethyl)ammonium bromide (AUTMAB) form transparent, globular microemulsions in water without any addition of a cosurfactant. Upon γ-irradiation, the two monomers copolymerize at room temperature and form nanolatex particles of about 21 nm in diameter consisting of a copolymer with a mole ratio of styrene to surfactant of approximately 1.5:1. Excess surfactant is polymerized in the micellar solution by formation of homopolymer. A structure model is presented taking into account that the surfactant most likely forms the particle shell. Due to the polar, covalently bonded shell the polymer particles can be easily redispersed.     

Polystyrene(1)/poly(butyl acrylate-methacrylic acid)(2) core-shell emulsion polymers. Part II: Thermomechanical properties of latex films

Polystyrene(1)/poly(n-butyl acrylate-methacrylic acid)(2) structured latex particles were prepared through a two-stage emulsion polymerization procedure, using a polystyrene (PS) latex seed (118 nm), and differentn-butyl acrylate (BA)/methacrylic acid (MAA) ratios. Polymerization kinetics, particle morphology, and MAA location have already been discussed in the first part of this series. In this second part the thermomechanical behavior of films cast from these latexes was studied. Differential Thermal Analysis and Dynamic Mechanical Analysis (DMA) were employed as characterization techniques for the films. Two polymer phases corresponding to polystyrene and a poly(BA-MAA) copolymer were distinguished. Comparison was made to analogous unfunctionalized PS/PBA systems, as a result of which an effect of MAA upon the phase arrangement in the film was found. Scanning Electron Microscopy of film samples and DMA showed that the evolution of the phase arrangement as a result of annealing was strongly dependent on the type of mechanical and heat treatments being applied to functionalized systems. Finally, the thermomechanical behavior of films was related to the structural features of the corresponding latexes, and computer simulation techniques wer eemployed to establish a mechanistic support for these relationships.     

Modeling reactive blending: An experimental approach

We present an experimental study of polymer–polymer reaction kinetics at the interfaces between two immiscible polymer phases under flow in a batch mixer of type Haake Rheocord. To that end, we have developed a model chemical system that is composed of a mixture of polystyrene (PS) and poly(methyl methacrylate) (PMMA). A small fraction of PS bear hydroxyl terminal group (PS-OH) and that of PMMA contain nonclassical isocyanate moieties that are randomly distributed along the PMMA chains (PMMA-r-NCO). This reactive system is particularly pertinent to modeling practical reactive blending processes because the amount and rate of copolymer formation can be determined with great accuracy (on the order of ppm). This study shows that the overall reaction rate is controlled primarily by interfacial generation through convective mixing. Most reaction and morphological development are accomplished within a very short period of time (1–3 min). For a PS/PMMA (60/40) reactive blend, the ultimate size of the PMMA particles is as small as 0.2 μm and is reached within 2 to 3 min. A surface coverage of about 0.5 of the PMMA particles by a monolayer of the copolymer is enough to prevent dynamic coalescence, whereas a much higher surface coverage is needed to eliminate static coalescence. In the nonentangled regime (M_n of the PS-OH = 7800 g/mol), temperature has a significant effect on the reaction rate, while it has little effect in the entangled regime (M_n of the PS-OH = 53,200 g/mol). © 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2153–2163, 1998     

Morphology and modulus–temperature behavior of semicrystalline poly(ethylene terephthalate) (PET)

The influence of the thermal history on the morphology and mechanical behavior of PET was studied. The degree of crystallinity (density measurements) and the morphological structure (electron microscopy and small-angle x-ray diffraction) depend on the crystallization temperature. The viscoelastic parameters obtained from the modulus–temperature curves are mainly determined by the morphology of the samples. The glass-transition temperature, T_i, is a function of the crystallinity and the crystallization temperature. It is maximum for a crystallinity between 0.34 and 0.39 for a sample crystallized isothermally between 120 and 150°C. This dependence on crystallization conditions is ascribed to the conformation of the amorphous chain segments between the crystalline lamellae as well as the concentration and the molecular weight of the polymer material rejected during isothermal crystallization. Both factors are supposed to be temperature-dependent. The value of the rubbery modulus is a function of both the volume concentration of the crystalline lamellae and the structure of the interlamellar amorphous regions (chain folds, tie molecules, chain ends, and segregated low molecular weight material). Annealing above the crystallization temperature of isothermally crystallized samples has a marked influence on their morphology and mechanical behavior. The morphological structure and the viscoelastic properties of annealed PET samples are completely different from those obtained with samples isothermally crystallized at the same temperature.     

Morphology and grafting in polybutylacrylate-polystyrene core-shell emulsion polymerization

The morphology of polybutylacrylate–polystyrene (PBA–PS) core-shell latex particles prepared by seeded emulsion polymerization was investigated as a function of the addition method of styrene (St). The thin layer chromatography/flame ionization detector (TLC–FID) technique was used to characterize the morphology of the core-shell latexes. It was found that grafting PS to the PBA core occurs during seeded emulsion polymerization. The percentage of grafting depended on the method of addition of St, being greatest for the batch reaction, less for the preswollen batch reaction, and least for the semibatch reaction. Upon aging the PBA core-polymer migrated out of the latex particles with a low degree of grafting to form dumbellshaped particles, whereas the PBA–PS core-shell particles with a high degree of grafting remained spherical because of the emulsifying ability of graft copolymer.     

Impact of chain architecture (branching) on the thermal and mechanical behavior of polystyrene thin films

The modulus and glass transition temperature (T_g) of ultrathin films of polystyrene (PS) with different branching architectures are examined via surface wrinkling and the discontinuity in the thermal expansion as determined from spectroscopic ellipsometry, respectively. Branching of the PS is systematically varied using multifunctional monomers to create comb, centipede, and star architectures with similar molecular masses. The bulk‐like (thick film) T_g for these polymers is 103 ± 2 °C and independent of branching and all films thinner than 40 nm exhibit reductions in T_g. There are subtle differences between the architectures with reductions in T_g for linear (25 °C), centipede (40 °C), comb (9 °C), and 4 armed star (9 °C) PS for ≈ 5 nm films. Interestingly, the room temperature modulus of the thick films is dependent upon the chain architecture with the star and comb polymers being the most compliant (≈2 GPa) whereas the centipede PS is most rigid (≈4 GPa). The comb PS exhibits no thickness dependence in moduli, whereas all other PS architectures examined show a decrease in modulus as the film thickness is decreased below ～40 nm. We hypothesize that the chain conformation leads to the apparent susceptibility of the polymer to reductions in moduli in thin films. These results provide insight into potential origins for thickness dependent properties of polymer thin films. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Particle morphology in the radiation-induced heterophase polymerization of vinyl chloride with solvent added in small amounts

Investigations were carried out on the polymer particle morphology obtained in the early stages of radiation-induced bulk polymerization of vinyl chloride with solvent added in small amounts over the temperature range of ?10 to 70°C under quiescent conditions. At low temperatures, when the polymerization is carried out in the absence of solvent, there is flocculation of irregular aggregates of two types depending on polymerization conditions: (i) small primary particles that remain finely dispersed and (ii) large flocs that undergo rapid sedimentation. By addition of increasing amounts of solvent a gradual change towards single small spherical particles that remain finely dispersed is obtained. With more than 3% w/w THF, spherical particles in latexlike dispersions are obtained in polymerizations at ?10 and 22.8°C, and show a small change in size with increasing amounts of THF. In the high-temperature range, 50–70°C, where spherical particles can be obtained in the absence of solvent, no significant changes are produced by addition of THF. The results are discussed in the terms of a marked increase in particle plasticization by the solvent, enabling the coalescence of flocculated particles of small size to occur also in polymerization at low temperature.     

Nanostructured latexes made by a sequential multistage emulsion polymerization

A series of linear and lightly crosslinked nanostructured latices was prepared by a sequential multistage semicontinuous emulsion polymerization process alternating styrene (S) and n‐butyl acrylate (BA) monomer feeds five times, that is ten stages, and vice versa, along with several control latices. Transmission electron micrographs of the RuO₄‐stained cross sections of nanostructured and copolymer latex particles and films showed that their particle morphologies were not very different from each other, but the nanostructured latex particles were transformed into a nanocomposite film containing both polystyrene (PS) and poly(n‐butyl acrylate) (PBA) nanodomains interconnected by their diffuse polymer mixtures (i.e. interlayers). The thermal mechanical behaviors of the nanostructured latex films showed broad but single T_gs slightly higher than those of their counterpart copolymer films. These single T_gs indicated that their major component phases were the diffuse interlayers and that they behaved like pseudopolymer alloys. The minimum film formation temperatures of nanostructured latices capped with PBA and PS, respectively, were 15 °C lower than and equal to those of their counterpart copolymer latices, but their T_gs were about 10 °C higher. Consequently, nanostructured latices enabled us to combine good film formation with high strengths for adhesives and coatings applications. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2826–2836, 2006     

Preparation of multihollow polystyrene particles by seeded emulsion polymerization using seed particles with incorporated nonionic emulsifier: effect of temperature

Seeded emulsion polymerizations of styrene using polystyrene (PS) seed particles with incorporated nonionic emulsifier were carried out at 40 and 70 °C to investigate the influence of temperature during the polymerization process including the swelling step of the seed particles with monomer on the formation of multihollow PS particles. An increase in the temperature during the polymerization process caused an increase in the rate of coalescence (i.e., the degree of coalescence at any given time) of the small water domains in the inside. After the coalescence proceeded excessively, the water domains were eventually discharged from the particles to the medium, resulting in nonhollow particles. The results show that it is important for the preparation of the multihollow PS particles to control the coalescence of a lot of small water domains inside the seed particles with the incorporated nonionic emulsifier, and strongly support the formation mechanism previously proposed. Part CCCXX of the series “Studies on Suspension and Emulsion”.