Porous Ni@Pt core-shell nanotube array electrocatalyst with high activity and stability for methanol oxidation

Bimetallic core-shell nanostructures are emerging as more important materials than monometallic nanostructures, and have much more interesting potential applications in various fields, including catalysis and electronics. In this work, we demonstrate the facile synthesis of core-shell nanotube array catalysts consisting of Pt thin layers as the shells and Ni nanotubes as the cores. The porous Ni@Pt core-shell nanotube arrays were fabricated by ZnO nanorod-array template-assisted electrodeposition, and they represent a new class of nanostructures with a high electrochemically active surface area of 50.08 m(2) (g Pt)(-1), which is close to the value of 59.44 m(2) (g Pt)(-1) for commercial Pt/C catalysts. The porous Ni@Pt core-shell nanotube arrays also show markedly enhanced electrocatalytic activity and stability for methanol oxidation compared with the commercial Pt/C catalysts. The attractive performances exhibited by these prepared porous Ni@Pt core-shell nanotube arrays make them promising candidates as future high-performance catalysts for methanol electrooxidation. The facile method described herein is suitable for large-scale, low-cost production, and significantly lowers the Pt loading, and thus, the cost of the catalysts.     

Advanced Catalytic Performance of Au–Pt Double‐Walled Nanotubes and Their Fabrication through Galvanic Replacement Reaction

Bimetallic tubular nanostructures have been the focus of intensive research as they have very interesting potential applications in various fields including catalysis and electronics. In this paper, we demonstrate a facile method for the fabrication of Au–Pt double‐walled nanotubes (Au–Pt DWNTs). The DWNTs are fabricated through the galvanic displacement reaction between Ag nanowires and various metal ions, and the Au–Pt DWNT catalysts exhibit high active catalytic performances toward both methanol electro‐oxidation and 4‐nitrophenol (4‐NP) reduction. First, they have a high electrochemically active surface area of 61.66 m² g^?1, which is close to the value of commercial Pt/C catalysts (64.76 m² g^?1), and the peak current density of Au–Pt DWNTs in methanol oxidation is recorded as 138.25 mA mg^?1, whereas those of Pt nanotubes, Au/Pt nanotubes (simple mixture), and commercial Pt/C are 24.12, 40.95, and120.65 mA mg^?1, respectively. The Au–Pt DWNTs show a markedly enhanced electrocatalytic activity for methanol oxidation compared with the other three catalysts. They also show an excellent catalytic performance in comparison with common Au nanotubes for 4‐nitrophenol (4‐NP) reduction. The attractive performance exhibited by these prepared Au–Pt DWNTs can be attributed to their unique structures, which make them promising candidates as high‐performance catalysts.     

A General and High‐Yield Galvanic Displacement Approach to Au?M (M=Au,Pd, and Pt) Core–Shell Nanostructures with Porous Shells and Enhanced Electrocatalytic Performances

In this work, we utilize the galvanic displacement synthesis and make it a general and efficient method for the preparation of Au? M (M=Au, Pd, and Pt) core–shell nanostructures with porous shells, which consist of multilayer nanoparticles. The method is generally applicable to the preparation of Au? Au, Au? Pd, and Au? Pt core–shell nanostructures with typical porous shells. Moreover, the Au? Au isomeric core–shell nanostructure is reported for the first time. The lower oxidation states of Au^I, Pd^II, and Pt^II are supposed to contribute to the formation of porous core–shell nanostructures instead of yolk‐shell nanostructures. The electrocatalytic ethanol oxidation and oxygen reduction reaction (ORR) performance of porous Au? Pd core–shell nanostructures are assessed as a typical example for the investigation of the advantages of the obtained core–shell nanostructures. As expected, the Au? Pd core–shell nanostructure indeed exhibits a significantly reduced overpotential (the peak potential is shifted in the positive direction by 44 mV and 32 mV), a much improved CO tolerance (I_f/I_b is 3.6 and 1.63 times higher), and an enhanced catalytic stability in comparison with Pd nanoparticles and Pt/C catalysts. Thus, porous Au? M (M=Au, Pd, and Pt) core–shell nanostructures may provide many opportunities in the fields of organic catalysis, direct alcohol fuel cells, surface‐enhanced Raman scattering, and so forth.     

Aqueous treatment of single-walled carbon nanotubes for preparation of Pt–Fe core–shell alloy using galvanic exchange reaction: Selective catalytic activity towards oxygen reduction over methanol oxidation

We have demonstrated a new, cost effective synthesis of single-walled carbon nanotube supported Pt–Fe core–shell alloy catalyst (Pt–Fe/SWNT) for the direct methanol fuel cell using galvanic exchange reaction. The Pt–Fe/SWNTs have shown much larger Pt active surface area (150 m²/g-Pt) than the commercial catalyst (54 m²/g-Pt). Furthermore, four-fold enhancement of catalytic activity of the Pt–Fe/SWNTs for oxygen reduction reaction (ORR) has been observed. This catalyst has also demonstrated its tolerance to methanol in ORR.     

Facile Synthesis of Quasi‐One‐Dimensional Au/PtAu Heterojunction Nanotubes and Their Application as Catalysts in an Oxygen‐Reduction Reaction

An intermediate‐template‐directed method has been developed for the synthesis of quasi‐one‐dimensional Au/PtAu heterojunction nanotubes by the heterogeneous nucleation and growth of Au on Te/Pt core–shell nanostructures in aqueous solution. The synthesized porous Au/PtAu bimetallic nanotubes (PABNTs) consist of porous tubular framework and attached Au nanoparticles (AuNPs). The reaction intermediates played an important role in the preparation, which fabricated the framework and provided a localized reducing agent for the reduction of the Au and Pt precursors. The Pt₇Au PABNTs showed higher electrocatalytic activity and durability in the oxygen‐reduction reaction (ORR) in 0.1 M HClO₄ than porous Pt nanotubes (PtNTs) and commercially available Pt/C. The mass activity of PABNTs was 218 % that of commercial Pt/C after an accelerated durability test. This study demonstrates the potential of PABNTs as highly efficient electrocatalysts. In addition, this method provides a facile strategy for the synthesis of desirable hetero‐nanostructures with controlled size and shape by utilizing an intermediate template.     

Electrocatalytic oxidation of methanol on Pt-Pd nanoparticles supported on honeycomb-like porous carbons in alkaline media

Honeycomb-like porous carbons (PCs) were synthesized using a facile self-assembly method with phenolic resin as the carbon source and tetraethyl orthosilicate (TEOS) as the silica source. The PCs were found to have a large BET surface area of 458 m² g^?1 and a partially graphitized structure. The obtained PCs were used as a support for various Pt-Pd bimetallic alloy catalysts employed for methanol oxidation in alkaline media. Compared with Pt supported on commercial Vulcan XC-72R carbon (Pt/C) and with the other Pt-Pd bimetallic alloy catalysts on PCs, Pt₃Pd₁ on PCs displayed the most negative onset potential for methanol oxidation and the highest steady-state current (2.04 mA cm^?2). This may be because the Pt₃Pd₁/PCs catalyst has the largest electrochemical active surface area (ESA), and because adding Pd to the catalyst improves the ability of the intermediate species to tolerate oxidation. The results show that the prepared Pt-Pd/PCs is a potential candidate for application as a catalyst in alkaline direct methanol fuel cells.     

One‐Pot Fabrication of Hierarchical Nanosheet‐Based TiO2–Carbon Hollow Microspheres for Anode Materials of High‐Rate Lithium‐Ion Batteries

Hierarchical and hollow nanostructures have recently attracted considerable attention because of their fantastic architectures and tunable property for facile lithium ion insertion and good cycling stability. In this study, a one‐pot and unusual carving protocol is demonstrated for engineering hollow structures with a porous shell. Hierarchical TiO₂ hollow spheres with nanosheet‐assembled shells (TiO₂ NHS) were synthesized by the sequestration between the titanium source and 2,2′‐bipyridine‐5,5′‐dicarboxylic acid, and kinetically controlled etching in trifluoroacetic acid medium. In addition, annealing such porous nanostructures presents the advantage of imparting carbon‐doped functional performance to its counterpart under different atmospheres. Such highly porous structures endow very large specifics surface area of 404 m² g^?1 and 336 m² g^?1 for the as‐prepared and calcination under nitrogen gas. C/TiO₂ NHS has high capacity of 204 mA h g^?1 at 1 C and a reversible capacity of 105 mA h g^?1 at a high rate of 20 C, and exhibits good cycling stability and superior rate capability as an anode material for lithium‐ion batteries.     

Pyrolysis of Animal Bones with Vitamin B12: A Facile Route to Efficient Transition Metal–Nitrogen–Carbon (TM‐N‐C) Electrocatalysts for Oxygen Reduction

By pyrolyzing cattle bones, hierarchical porous carbon (HPC) networks with a high surface area (2520 m² g^?1) and connected pores were prepared at a low cost and large scale. Subsequent co‐pyrolysis of HPC with vitamin B12 resulted in the formation of three‐dimensional (3D) hierarchically structured porous cobalt–nitrogen–carbon (Co‐N‐HPC) electrocatalysts with a surface area as high as 859 m² g^?1 as well as a higher oxygen reduction reaction (ORR) electrocatalytic activity, better operation stability, and higher tolerance to methanol than the commercial Pt/C catalyst in alkaline electrolyte.     

Hyperporous‐Carbon‐Supported Nonprecious Metal Electrocatalysts for the Oxygen Reduction Reaction

Highly porous carbonaceous nonprecious metal catalysts for the oxygen reduction reaction are prepared by carbonization of low‐cost metalloporphyrin‐based hyper‐crosslinked polymers (MPH‐X). With high surface area (2768 m² g⁻¹), hierarchical porous structure, and high metal loading (9.97 wt %), the obtained hyperporous carbon MPH‐Fe/C catalyst exhibits high oxygen reduction reaction (ORR) activity with a half‐wave potential (0.816 V) that is comparable to the 0.819 V of commercial Pt/C. Stability tests reveal that MPH‐Fe/C also exhibits outstanding long‐term durability and methanol tolerance. Our findings may offer an alternative approach to produce nonprecious metal ORR catalysts on a large scale owing to the low‐cost MPH‐X precursors with diverse metal types.     

Hierarchically Designed Three‐Dimensional Macro/Mesoporous Carbon Frameworks for Advanced Electrochemical Capacitance Storage

Mesoporous carbon (m‐C) has potential applications as porous electrodes for electrochemical energy storage, but its applications have been severely limited by the inherent fragility and low electrical conductivity. A rational strategy is presented to construct m‐C into hierarchical porous structures with high flexibility by using a carbon nanotube (CNT) sponge as a three‐dimensional template, and grafting Pt nanoparticles at the m‐C surface. This method involves several controllable steps including solution deposition of a mesoporous silica (m‐SiO₂) layer onto CNTs, chemical vapor deposition of acetylene, and etching of m‐SiO₂, resulting in a CNT@m‐C core–shell or a CNT@m‐C@Pt core–shell hybrid structure after Pt adsorption. The underlying CNT network provides a robust yet flexible support and a high electrical conductivity, whereas the m‐C provides large surface area, and the Pt nanoparticles improves interfacial electron and ion diffusion. Consequently, specific capacitances of 203 and 311 F g^?1 have been achieved in these CNT@m‐C and CNT@m‐C@Pt sponges as supercapacitor electrodes, respectively, which can retain 96 % of original capacitance under large degree compression.     

Electrochemical Sensor for Detection of Glucose Based on Ni@Pt Core‐shell Nanoparticles Supported on Carbon

In this work, Ni@Pt core‐shell nanoparticles with diameter of 3–4 nm and thin Pt shell was synthesized by a successive reduction approach using carbon as support to develop high‐performance non‐enzymatic glucose sensor. The resulting electrochemical sensor displayed good catalytic activity toward glucose oxidation, presenting a high current density of 66.9 µA mM^?1 cm^?2 at an applied potential of ?0.1 V. It showed a wide linear range of 0.1–30.1 mM and the limit of detection was down to 30 µM (S/N=3). Notably, it was found that the proposed sensor exhibited good selectivity to avoid the interference from ascorbic acid, uric acid, fructose and acetamidophenol. Furthermore, the feasibility of the as‐prepared non‐enzymatic glucose sensor in the determination of glucose in serum samples was successfully implemented.     

Highly Catalytic Carbon Nanotube/Pt Nanohybrid‐Based Transparent Counter Electrode for Efficient Dye‐Sensitized Solar Cells

Low‐cost transparent counter electrodes (CEs) for efficient dye‐sensitized solar cells (DSSCs) are prepared by using nanohybrids of carbon nanotube (CNT)‐supported platinum nanoparticles as highly active catalysts. The nanohybrids, synthesized by an ionic‐liquid‐assisted sonochemical method, are directly deposited on either rigid glass or flexible plastic substrates by a facile electrospray method for operation as CEs. Their electrochemical performances are examined by cyclic voltammetry, current density–voltage characteristics, and electrochemical impedance spectroscopy (EIS) measurements. The CNT/Pt hybrid films exhibit high electrocatalytic activity for I^?/I₃^? with a weak dependence on film thickness. A transparent CNT/Pt hybrid CE film about 100 nm thick with a transparency of about 70 % (at 550 nm) can result in a high power conversion efficiency (η) of over 8.5 %, which is comparable to that of pyrolysis platinum‐based DSSCs, but lower cost. Furthermore, DSSC based on flexible CNT/Pt hybrid CE using indium‐doped tin oxide‐coated polyethylene terephthalate as the substrate also exhibits η=8.43 % with J_sc=16.85 mA cm^?2, V_oc=780 mV, and FF=0.64, and this shows great potential in developing highly efficient flexible DSSCs.     

Facile Synthesis of Carbon‐Supported Ultrasmall Ag@Pd Core‐Shell Nanocrystals with Superior Electrocatalytic Activity for Direct Formic Acid Fuel Cell Application

To design electrocatalysts with excellent performance, morphology, composition and structure is a decisive influential factor. In this work, ultrasmall Ag@Pd core‐shell nanocrystals supported on Vulcan XC72R carbon with different Ag/Pd atomic ratios are synthesized via a facile successive reduction approach with formaldehyde and ethylene glycol as reducing agents, respectively. The Ag‐core/Pd‐shell nanostructures are revealed by high‐resolution transmission electron microscopy (HRTEM). Ag@Pd core‐shell nanocrystals possess a narrow size distribution with an average size of ca. 4.3 nm. In comparison to monometallic Pd/C and commercial Pd black catalysts, such Ag@Pd core‐shell nanocrystals display excellent electrocatalytic activities for formic acid oxidation, which may be due to high Pd utilization derived from the formation of Ag@Pd core‐shell nanostructure and the strong interaction between Ag and Pd.     

High-loading Pt nanoparticles on mesoporous carbon with large mesopores for highly active methanol electro-oxidation

High metal-loading Pt/C electrocatalysts are important for the fabrication of thin-layered membrane electrode assemblies (MEAs). However, the preparation of high-loading Pt catalysts with a narrow size distribution of nanoparticles remains a challenge. Herein, ordered mesoporous carbon (OMC) with large mesopores (~15 nm) and a high surface area (1316.0 m² g^?1) was fabricated using a SiO₂ nanosphere array as a template. This material was developed to support a high loading of Pt nanoparticles (60 wt%) and was then used as an electrocatalyst for the methanol oxidation reaction (MOR). The prepared Pt/OMC contains Pt nanoparticles with an average size of ~1.9 nm that are uniformly dispersed on the mesoporous walls of the OMC. The Pt/OMC catalyst exhibits smaller Pt nanoparticle size, greater Pt dispersion, larger specific electrochemically active surface area (ECSA), and higher electrocatalytic activity for the MOR than the carbon black (Vulcan XC-72R)-supported Pt and the commercial Pt/C catalysts.     

High‐Efficiency Encapsulation of Pt Nanoparticles into the Channel of Carbon Nanotubes as an Enhanced Electrocatalyst for Methanol Oxidation

Pt‐based nanostructures serving as anode catalysts for the methanol oxidation reaction (MOR) have been widely studied for many years. Nevertheless, challenging issues such as poor reaction kinetics and the short‐term stability of the MOR are the main drawbacks of such catalysts and limit their applications. Herein, we have developed a facile approach to encapsulate Pt nanoparticles (NPs) inside the nanochannels of porous carbon nanotubes (CNTs; Pt‐in‐CNTs) as a new enhanced electrocatalytic material. The as‐prepared CNTs offer simultaneously ordered diffusion channels for ions and a confinement effect for the NPs, which both facilitate the promotion of catalytic kinetics and avoid the Ostwald ripening of Pt NPs, thus leading to high activity and durable cycle life as an anode catalyst for MOR. This work provides a new approach for enhancing the stability and activity by optimizing the structure of the catalyst, and the Pt‐in‐CNTs represent the most durable catalysts ever reported for MOR.     

High-temperature stable, iron-based core-shell catalysts for ammonia decomposition

High‐temperature, stable core–shell catalysts for ammonia decomposition have been synthesized. The highly active catalysts, which were found to be also excellent model systems for fundamental studies, are based on α‐Fe₂O₃ nanoparticles coated by porous silica shells. In a bottom‐up approach, hematite nanoparticles were firstly obtained from the hydrothermal reaction of ferric chlorides, L ‐lysine, and water with adjustable average sizes of 35, 47, and 75 nm. Secondly, particles of each size could be coated by a porous silica shell by means of the base‐catalyzed hydrolysis of tetraethylorthosilicate (TEOS) with cetyltetramethylammonium bromide (CTABr) as porogen. After calcination, TEM, high‐resolution scanning electron microscopy (HR‐SEM), energy‐dispersive X‐ray (EDX), XRD, and nitrogen sorption studies confirmed the successful encapsulation of hematite nanoparticles inside porous silica shells with a thickness of 20 nm, thereby leading to composites with surface areas of approximately 380 m² g^?1 and iron contents between 10.5 and 12.2 wt %. The obtained catalysts were tested in ammonia decomposition. The influence of temperature, iron oxide core size, possible diffusion limitations, and dilution effects of the reagent gas stream with noble gases were studied. The catalysts are highly stable at 750 °C with a space velocity of 120 000 cm³ g_cat^?1 h^?1 and maintained conversions of around 80 % for the testing period time of 33 h. On the basis of the excellent stability under reaction conditions up to 800 °C, the system was investigated by in situ XRD, in which body‐centered iron was determined, in addition to FeN_x, as the crystalline phase under reaction conditions above 650 °C.     

Designed Synthesis of Well‐Defined Pd@Pt Core–Shell Nanoparticles with Controlled Shell Thickness as Efficient Oxygen Reduction Electrocatalysts

Improving the electrocatalytic activity and durability of Pt‐based catalysts with low Pt content toward the oxygen reduction reaction (ORR) is one of the main challenges in advancing the performance of polymer electrolyte membrane fuel cells (PEMFCs). Herein, a designed synthesis of well‐defined Pd@Pt core–shell nanoparticles (NPs) with a controlled Pt shell thickness of 0.4–1.2 nm by a facile wet chemical method and their electrocatalytic performances for ORR as a function of shell thickness are reported. Pd@Pt NPs with predetermined structural parameters were prepared by in situ heteroepitaxial growth of Pt on as‐synthesized 6 nm Pd NPs without any sacrificial layers and intermediate workup processes, and thus the synthetic procedure for the production of Pd@Pt NPs with well‐defined sizes and shell thicknesses is greatly simplified. The Pt shell thickness could be precisely controlled by adjusting the molar ratio of Pt to Pd. The ORR performance of the Pd@Pt NPs strongly depended on the thickness of their Pt shells. The Pd@Pt NPs with 0.94 nm Pt shells exhibited enhanced specific activity and higher durability compared to other Pd@Pt NPs and commercial Pt/C catalysts. Testing Pd@Pt NPs with 0.94 nm Pt shells in a membrane electrode assembly revealed a single‐cell performance comparable with that of the Pt/C catalyst despite their lower Pt content, that is the present NP catalysts can facilitate low‐cost and high‐efficient applications of PEMFCs.     

Carbon Aerogels Supported Pt Nanoparticles as Electrocatalysts for Methanol Oxidation in Alkaline Media

Carbon aerogels (CAs) were prepared by sol‐gel polycondensation of resorcinol and formaldehyde with BET surface area of 616 m² g^?1 and the average pore size of 9.8 nm. The prepared CAs were used as supports for Pt nanoparticles for methanol oxidation in alkaline media. In comparison with Pt supported on commercial Vulcan XC‐72R carbon (Pt/C) electrocatalysts, Pt supported on CAs (Pt/CAs) electrocatalysts exhibited higher peak current density and more negative onset potential toward methanol oxidation. The effects of different parameters such as NaOH concentration, methanol concentration, and scan rate on the methanol oxidation reaction were investigated in detail. The results showed that the Pt/CAs electrocatalysts had promising application for methanol oxidation in alkaline media.     

Polymerizable Molecular Silsesquioxane Cage Armored Hybrid Microcapsules with In Situ Shell Functionalization

We prepared core–shell polymer–silsesquioxane hybrid microcapsules from cage‐like methacryloxypropyl silsesquioxanes (CMSQs) and styrene (St). The presence of CMSQ can moderately reduce the interfacial tension between St and water and help to emulsify the monomer prior to polymerization. Dynamic light scattering (DLS) and TEM analysis demonstrated that uniform core–shell latex particles were achieved. The polymer latex particles were subsequently transformed into well‐defined hollow nanospheres by removing the polystyrene (PS) core with 1:1 ethanol/cyclohexane. High‐resolution TEM and nitrogen adsorption–desorption analysis showed that the final nanospheres possessed hollow cavities and had porous shells; the pore size was approximately 2–3 nm. The nanospheres exhibited large surface areas (up to 486 m² g^?1) and preferential adsorption, and they demonstrated the highest reported methylene blue adsorption capacity (95.1 mg g^?1). Moreover, the uniform distribution of the methacryloyl moiety on the hollow nanospheres endowed them with more potential properties. These results could provide a new benchmark for preparing hollow microspheres by a facile one‐step template‐free method for various applications.     

Porous‐Organic‐Framework‐Templated Nitrogen‐Rich Porous Carbon as a More Proficient Electrocatalyst than Pt/C for the Electrochemical Reduction of Oxygen

Porous nitrogen‐rich carbon (POF‐C‐1000) that was synthesized by using a porous organic framework (POF) as a self‐sacrificing host template in a nanocasting process possessed a high degree of graphitization in an ordered structural arrangement with large domains and well‐ordered arrays of carbon sheets. POF‐C‐1000 exhibits favorable electrocatalytic activity for the oxygen‐reduction reaction (ORR) with a clear positive shift of about 40 mV in the onset potential compared to that of a traditional, commercially available Pt/C catalyst. In addition, irrespective of its moderate surface area (785 m² g^?1), POF‐C‐1000 showed a reasonable H₂ adsorption of 1.6 wt % (77 K) and a CO₂ uptake of 3.5 mmol g^?1 (273 K).