Fiber spinning from the nematic melt. I. Copolyester of poly(ethylene terephthalate) and p-oxybenzoate

The Tennessee Eastman copolyester of poly(ethylene terephthalate) with 60 mol % p-oxybenzoate units was spun with various capillaries using a constant shear rate at the wall. Variables examined were the length-to-diameter ratio L/D of the capillary, the spin draw ratio V_f/V₀, and the spinning temperature. Fibers spun at 260°C showed improved homogeneity of orientation through the cross section, better crystallite orientation, and higher initial moduli as L/D was increased. The spin draw ratio required to optimize these fiber properties decreases as L/D is increased. For example, when L/D = 49.44, the initial modulus has nearly reached its plateau value at a spin draw ratio of 10. However, in contrast to the results of Sugiyama, Lewis, White, and Fellers, we find that some spin draw is always required to optimize fiber properties. Fibers spun with a spin draw ratio of approximately unity showed very poor crystallite orientation and initial moduli. It is suggested that loss of orientation under these conditions may be due to the different velocity profiles in the spinneret and in the solidifed fiber. Fibers were also spun at five temperatures using a capillary having L/D = 49.44. Shear in the capillary is more effective in introducing orientation when the spinning temperature is 260°C or above. At spinning temperatures of 240 and 250°C, the initial modulus increases more slowly with spin draw ratio, and appears to have a lower plateau value. Acierno, La Mantia, Polizzotti, Ciferri, and Valenti spun the same polymer under conditions in which essentially all the orientation was introduced by spin draw. They used a very low extrusion velocity at the spinneret, a small L/D, and spin draw ratios up to 3000. They reported that the initial modulus increased with decreasing spinning temperature, in contrast to our results. Thus the optimum spinning conditions may depend upon whether most of the orientation is introduced by shear in the capillary, or by a high spin draw ratio.     

Fiber spinning from the nematic melt. VI. Flow instabilities in the 30:70 copolyester of hydroxybenzoic acid and 2-hydroxy-6-naphthoic acid

The rheological behavior and fiber spinning are investigated for the Celanese liquid crystal copolyester 30 mol% p-hydroxybenzoic acid and 70 mol% 2-hydroxy-6-naphthoic acid (designated as 30HBA/70HNA) with inherent viscosity 7.8 dL/g. Shear thinning viscosity, and yield stress are observed at low shear stress, which probably results from the existence of crystallites in the melt. The crystal-nematic melting point of the copolymer, as measured by differential scanning calorimetry, is around 309°C. Extrudates are collected at four different temperatures ranging from 315 to 345°C. Melt fracture and die swell are observed above 335°C at low shear stress. A wide-angle x-ray diffraction (WAXS) study of an annealed sample indicates that the abnormal phenomenon may be due to crystallites arising from blocky units of HNA. Fiber spinning is performed at high shear rate at 325 and 335°C. Flow is stable under these conditions. The spin draw ratio is the ratio of take-up velocity to the velocity of extrudate existing from the capillary. The initial modulus reaches a maximum at a fairly low spin draw ratio. Instron and wide-angle x-ray (WAXS) studies show that the mechanical properties and orientation are poor for the fiber spun near the crystal-nematic melting point. Also, thermal history is found to affect the rheological behavior. Heat treatment offibers, particularly those which are well oriented, brings an improvement of mechanical properties.     

Evaluation of the orientation coefficient for the c axis in poly(ethylene terephthalate) fibers

The literature methods for the determination of the mean of the crystallite orientation distribution for the c axis, that is of the orientation coefficient f_c, for poly(ethylene terephthalate) (PET), based on the azimuthal scan of the (1 05) reflection, are reviewed. These methods appear unsuitable for samples presenting the “tilted orientation”; that is, the molecular chain axis inclined by some degrees with respect to the fiber axis, as frequently occurs for PET fibers. A new method for the determination of f_c for PET, also based on the azimuthal scan of the (1 05) reflection (which can be applied also to samples with “tilted orientation”), is proposed. This method implies as a first step the determination of the tilt angle, for which the complete fiber pattern is required. A possible simplifying assumption, which allows use of the sole azimuthal (1 05) profile and makes the method also applicable to poorly oriented samples (for which the determination of the tilt angle is not easy), is also discussed. © 1995 John Wiley & Sons, Inc.     

Mechanical properties and structure of the zone‐drawn poly(L‐lactic acid) fibers

The zone‐drawing (ZD) method was applied three times to the melt‐spun poly(L ‐lactic acid) (PLLA) fibers of low molecular weight (M_v = 13,100) at different temperatures under various tensions. The mechanical properties and superstructure of the ZD fibers were investigated. The resulting ZD‐3 fiber had a draw ratio of 10.5, birefringence of 37.31 × 10⁻³, and crystallinity of 37%, while an orientation factor of crystallites remarkably increased to 0.985 by the ZD‐1. The Young's modulus and tensile strength of the ZD‐3 fiber respectively attained 9.1 GPa and 275 MPa, and the dynamic storage modulus was 10.4 GPa at room temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 991–996, 1999     

Role of the in‐plane orientation of polyimide films in graphitization

Poly(amide acid) labeled with perylenetetracarboxydiimide (PEDI) was prepared from 3,3′,4,4′‐biphenyltetracarboxylic dianhydride (BPDA), p‐phenylenediamine (PDA), and diamino‐PEDI. Poly(amide acid) was then reacted with sodium hydride and various kinds of alkyl iodides for transformation into various poly(amide ester)s. The cast films were imidized while fixed on glass substrates to give BPDA/PDA polyimide films. The degree of in‐plane molecular orientation (f) of the polyimides and their precursors, poly(amide acid) and poly(amide ester)s, were determined via measurements of the visible dichroic absorption at an incidence angle for a rodlike dye (PEDI) bound to the main chain. All precursor films showed relatively low degrees of in‐plane orientation. After imidization of the precursors fixed on glasses, however, striking spontaneous in‐plane orientation behavior was observed. The f value for polyimide film from a poly(amide acid) precursor was as high as 0.7–0.8. The f value for polyimide film from a methyl ester precursor, however, was lowered to 0.4–0.5, but it increased with the increasing size of the alkyl groups. Good correlations of the in‐plane orientation of the polyimide films with the tensile modulus of the films and the in‐plane orientation of the graphitized films were observed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 3011–3019, 2001     

Structure and mechanical properties in drawn poly(l‐lactide)/clay hybrid films

Films composed of poly(l ‐lactide) (PLLA)/organophilic montmorillonite hybrids (PLACHs) have been prepared via a melt‐compounding process, which is followed by uniaxial drawing at 90°C in air. In addition, an enhancement of the mechanical properties of these drawn PLACH films, which is expected to differ depending on the drawn ratios, is also estimated by dynamic viscoelastic measurements. Three different organoclay concentrations in the hybrid of 3, 5, and 9 wt% were investigated. The structural parameters for the PLLA crystallites in the drawn films, such as the c‐axis orientation function (f_PLLA) and crystallite size, were measured by X‐ray diffraction, and their drawn ratio (λ) and clay concentration dependence were examined from a textural viewpoint. Another orientation function (f_clay) of the organoclay particles was obtained by transmission electron microscopy (TEM). The values of f_PLLA and crystallinity for PLLA sharply increased with λ for λ < 3, although f_clay was unchanged during the initial stage of elongation. In the high‐λ region (>5), the organoclay particles in the PLACHs started orienting themselves parallel to the draw direction. Copyright © 2008 John Wiley & Sons, Ltd.     

Thermal conductivity of poly(ether ether ketone) and its short-fiber composites

The effects of crystallinity, orientation, and short-fiber filler on the thermal diffusivity D and thermal conductivity K of poly (ether ether ketone) (PEEK) have been studied. Below the glass transition, D increases by less than 10% as the crystallinity increases from 0 to 0.3. For amorphous PEEK, there is an abrupt drop in D at the glass transition (T_g ? 420 K). The drop is less prominent for the 30% crystalline sample and occurs at 20 K higher. At a draw ratio of 2.5, the axial thermal conductivity is 2.3 times higher while the transverse thermal conductivity is 30% lower than that of the unoriented material. For an injection-molded bar of carbon fiber reinforced PEEK, the variation of D with position along the width or thickness direction is found to correlate well with the fiber orientation. By regarding the injection-molded bar as a multidirectional laminate comprising a large number of unidirectional plies, the thermal conductivities along the longitudinal and transverse direction are calculated and found to agree closely with the experimental data. © 1994 John Wiley & Sons, Inc.     

Enhanced electrical properties of highly oriented poly(vinylidene fluoride) films prepared by solid‐state coextrusion

Oriented poly(vinylidene fluoride) (PVDF) films with β‐form crystals have been commonly prepared by cold drawing of a melt‐quenched film consisting of α‐form crystals. In this study, we have successfully produced highly oriented PVDF thin films (20 µm thick) with β‐crystals and a high crystallinity (55–76%), by solid‐state coextrusion of a gel film to eight times the original length at an established optimum extrusion temperature of 160°C, some 10°C below the melting temperature. The resultant drawn films had a highly oriented (orientation function f_c = 0.993) fibrous structure, showing high mechanical properties of an extensional elastic modulus of 8.3 GPa and tensile strength of 0.84 GPa, along the draw direction. Such highly oriented and crystalline films exhibited excellent ferroelectric and piezoelectric properties. The square hysteresis loop was significantly sharper than that of a conventional sample. The sharp switching transient yielded the remnant polarization P_r of 90 mC/m², and the electromechanical coupling factor k_t was 0.24 at room temperature. These values are about 1.5 times greater than those of a conventional β‐PVDF film. Thus, solid‐state coextrusion near the melting point was found to be a useful technique for the preparation of highly oriented and highly crystalline β‐PVDF films with superior mechanical and electrical properties. The morphology of the extrudate relevant to such properties is discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2549–2556, 1999     

Zone‐Drawn Poly(p‐phenylene) Films. Effects of Molecular Orientation on Electrical and Mechanical Properties

The electrochemically synthesized poly(p‐phenylene) film could be zone drawn by a factor of 1.57, where the orientation function (f) increased with the draw ratio (λ), regardless of the heater temperature (T_h) or applied tension (σ), and reached 0.428 for the resulting film. The electrical conductivity in the drawing direction rose with f but decreased as T_h became higher due to dedoping that occurred simultaneously with drawing. Young's modulus and tensile strength significantly increased to 4.5 GPa and 155 MPa by zone drawing from 1.1 GPa and 79 MPa of the as‐synthesized film.     

EFFECT OF DRAWING ON MORPHOLOGY,STRUCTURE AND MECHANICAL PROPERTIES OF BLENDS OF A LIQUID CRYSTALLINE POLYMER AND MODIFIED POLY(PHENYLENE OXIDE)

Polymer strands with various draw ratios of a thermotropic liquid crystalline polymer(LCP) and modified poly(phenylene oxide) were prepared by drawing the melts leaving aslit die in open air. The morphology, structure and mechanical properties of the resultingstrands were studied as a function of LCP content and draw ratio. It was found that thethermal and mechanical properties of the matrix phase did not change dramatically withthe amount of LCP and draw ratio, but the orientation of LCP phase could be increasedwith draw ratio. The mechanical properties of the strands could be improved by moderatelydrawing the melts. Wide angle X-ray diffraction suggested that the improvement in tensilestrength of the strands was due to the resultant fibrillation of LCP phase and enhancedmolecular orientation. Morphological observation indicated that excessive drawing of thestrands could lead to the break down of the microfibrils of LCP and thus resulted in thedecrease of mechanical strength.     

Development of high ductility and tensile properties by a two-stage draw of poly(acrylonitrile): Effect of molecular weight

Ultradrawing of atactic poly(acrylonitrile) (PAN) was investigated for a M_v series, ranging 8.0 × 10⁴–2.3 × 10⁶. Samples for the draw were prepared from 0.5–30 wt % solutions of PAN in N,N′-dimethylformamide. The solutions were converted to a gel by quenching from 100 to 0°C. The dried gel films were initially drawn uniaxially by solid-state coextrusion (first-stage draw) to an extrusion draw ratio (EDR) of 16, followed by further tensile draw at 100–250°C (second-stage draw). The maximum total draw ratio (DR_t,max) and tensile properties achieved by two-stage draw increased remarkably with sample M_v. Other factors affecting ductility were the solution concentration from which gel was made and the second-stage draw temperature. The effects of these variables became more prominent with increasing M_v. The temperature for optimum second-stage draw increased with sample M_v. Both the initial gel and the drawn products showed no small-angle X-ray long period scattering maximum, suggesting the absence of a chain-folded lamellae structure, which had been found in our previous study on the drawing of nascent PAN powder. The chain orientation function (f_c) and sample density (ρ_s) increased rapidly with DR_t in the lower range (DR_t < 30) and approached constant values of f_c = 0.980–0.996 and ρ_s = 1.177–1.181 g/cm³, respectively, at higher DR_t > 30–100. The tensile modulus also showed a similar increase with DR_t. The tensile strength increased linearly with DR_t, reaching a maximum, and decreased slightly at yet higher DR_t. The highest modulus of 28.5 GPa and strength of 1.6 GPa were achieved with the highest M_v of 2.3 × 10⁶. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 629–640, 1998     

Characterization and degradation of the poly(methylphenylsiloxane)–poly(methyl methacrylate) graft copolymer

Poly(methylphenylsiloxane)–poly(methyl methacrylate) graft copolymers (PSXE-g-PMMA) were prepared by condensation reaction of poly(methylphenylsiloxane)-containing epoxy resin (PSXE) with carboxyl-terminated poly(methyl methacrylate) (PMMA), and they were characterized by gel permeation chromatography (GPC), infrared (IR), and ²⁹Si and ¹³C nuclear magnetic resonance (NMR). The microstructure of the PSXE-g-PMMA graft copolymer was investigated by proton spin–spin relaxation T₂ measurements. The thermal stability and apparent activation energy for thermal degradation of these copolymers were studied by thermogravimetry and compared with unmodified PMMA. The incorporation of poly(methylphenylsiloxane) segments in graft copolymers improved thermal stability of PMMA and enhanced the activation energy for thermal degradation of PMMA. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2521–2530, 1998     

Molecular orientation and microstructure of roller-drawn sheets of poly(ether ether ketone)

The rolling and roller-drawing of poly(ether ether ketone) (PEEK) sheets were carried out in the roller temperature range of 165-262°C. The crystal orientation functions of the PEEK sheets were determined from the azimuthal intensity distribution of wide-angle x-ray diffraction, and the orientation behavior in the amorphous region was characterized by the measurements of sonic modulus and polarized fluorescence. The orientation functions increase monotonically with increasing draw ratio. The orientation function in the amorphous region is close to that of crystal orientation function of the same sample. The long period evaluated by small-angle x-ray scattering is almost constant over the draw ratio range studied, whereas the crystallite size along the 001 plane, D₀₀₁ tends to increase with increasing draw ratio. The value of the crystallite size exceeds the product of the crystallinity and the long period. The result suggests the formation of the crystalline linkages that penetrate the periodic layers. © 1994 John Wiley & Sons, Inc.     

Investigation at the chain segmental level of the miscibility of poly(vinyl chloride)/atactic poly(methyl methacrylate) blends

We employed high‐resolution ¹³C cross‐polarization/magic‐angle‐spinning/dipolar‐decoupling NMR spectroscopy to investigate the miscibility and phase behavior of poly(vinyl chloride) (PVC)/poly(methyl methacrylate) (PMMA) blends. The spin–lattice relaxation times of protons in both the laboratory and rotating frames [T₁(H) and T_1ρ(H), respectively] were indirectly measured through ¹³C resonances. The T₁(H) results indicate that the blends are homogeneous, at least on a scale of 200–300 Å, confirming the miscibility of the system from a differential scanning calorimetry study in terms of the replacement of the glass‐transition‐temperature feature. The single decay and composition‐dependent T_1ρ(H) values for each blend further demonstrate that the spin diffusion among all protons in the blends averages out the whole relaxation process; therefore, the blends are homogeneous on a scale of 18–20 Å. The microcrystallinity of PVC disappears upon blending with PMMA, indicating intimate mixing of the two polymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2390–2396, 2001     

The effect of radical trapping reagents upon formation of poly(α-tetrahydrothiophenio para-xylylene) polyelectrolytes by the wessling soluble precursor method

Molecular weights were studied by gel permeation chromatography of derivatized poly(α-tetrahydrothiophenio para-xylylene) chloride produced by aqueous or methanolic base-induced polymerization of 1,4-bis(tetrahydrothiopheniomethyl) benzene dichloride, both with and without a variety of added polymerization inhibiting agents. Efficient radical scavenging agents such as 2,2,6,6-tetramethylpiperidinoxyl and hydrogen atom donor 2,4,6-tri-tert-butylaniline reduced the degree of polymerization of the reactive α-(tetrahydrothiophenium chloride)-para-xylylene intermediate produced in this chemistry, and in some cases completely suppressed formation of high polymer. These two traps did not affect the equilibrium production of the para-xylylene by UV-Vis spectral analysis; hence they must affect the subsequent polymerization chain propagation steps in the mechanism. Electron spin resonance studies of polymerization in the presence of 0.00025 equiv of TEMPO showed disappearance of the spin label, a result consistent with a radical scavenging process. The results suggest that production of high molecular weight poly(α-tetrahydrothiophenio para-xylylene) chloride proceeds through a radical chain propagation sequence. © 1992 John Wiley & Sons, Inc.     

Unusual Multilayered Structures in Poly(ethylene oxide)/Laponite Nanocomposite Films

Summary: The unusual structure of poly(ethylene oxide) (PEO) and Laponite clay in transparent nanocomposite films was investigated using scanning electron, atomic force, and optical microscopy, and X‐ray scattering. Each method is sensitive to different aspects of structural features and together they measure the resulting morphology and shear‐induced orientation. On nanometer length scales, clay platelets were found to orient in bundles while polymer crystallinity was suppressed. Microscopy led to the observation of unexpected and highly oriented multilayers on the micron length scale.

Scanning electron microscopy image of the freeze‐fractured surface of a poly(ethylene oxide)–Laponite film: the view on top of the x–y plane.     

Characterization and degradation of poly(methylphenylsiloxane)–poly(methyl methacrylate) interpenetrating polymer networks

Poly(methylphenylsiloxane)–poly(methyl methacrylate) interpenetrating polymer networks (PMPS–PMMA IPNs) were prepared by in situ sequential condensation of poly(methylphenylsiloxane) with tetramethyl orthosilicate and polymerization of methyl methacrylate. PMPS–PMMA IPNs were characterized by infrared (IR), differential scanning calorimetry (DSC), and ²⁹Si and ¹³C nuclear magnetic resonance (NMR). The mobility of PMPS segments in IPNs, investigated by proton spin–spin relaxation T₂ measurements, is seriously restricted. The PMPS networks have influence on the average activation energy E_a,av of MMA segments in thermal degradation at initial conversion. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1717–1724, 1999     

Structure of a poly(2,5‐benzimidazole)/phosphoric acid complex

As‐cast films of poly(2,5‐benzimidazole) exhibit uniplanar orientation in which the planes of the aromatic rings lie parallel to the film surface. Upon doping with phosphoric acid, the original crystalline order is lost, but the doped film can be stretched to produce films with uniaxial orientation. After thermal annealing at 540 °C, nine Bragg reflections are resolved in the fiber diagram, and these are indexed by an orthorhombic unit cell with the dimensions a = 18.1 Å, b = 3.5 Å, and c = 11.4 Å, containing four monomer units of two chains. The absence of odd‐order 00l reflections points to a 2₁ chain conformation, which is probably planar so that the aromatic units can be stacked along the b axis. The water and phosphoric acid contents of the crystalline structure cannot be determined exactly because of the presence of extensive amorphous regions that probably have different solvation. The best agreement between the observed and calculated intensities is for an idealized structure containing two phosphoric acids and two water molecules per unit cell. However, the phosphoric acid is probably present mainly in the form of pyrophosphoric acid and its higher oligomers. In addition, the X‐ray data are consistent with a more disordered structure containing chains with random (up and down) polarity and a lack of c‐axis registry. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2576–2585, 2004     

A First Principle Characterization of Polyethylene,Poly(propylene) and Polystyrene Macroradicals Properties

Summary: Structures of polyethylene, poly(propylene) and polystyrene macroradicals have been studied by means of the B3LYP/6‐31G** method. The polystyrene tertiary alkyl radical has been found to be less active as having spin density partially delocalized on the aromatic ring neighboring to the radical site. Considering the main chain bond orders, the following radicals have been found to be susceptible to main chain scission: the sec‐ and tert‐oxyl poly(propylene) ones, the sec‐ and tert‐oxyl polystyrene ones as well as the tertiary alkyl polystyrene one. The energy levels of the last frontier molecular orbitals in the polyolefin macroradicals have been found to be split up and moved—up and down for HOMOs and LUMOs, respectively. The alkyl macroradicals have single occupied molecular orbital with increased energy. In the oxyl and peroxyl radicals the spin density comes from two or three last orbitals that are spread over a broad molecular region and no single occupied molecular orbital (SOMO) may be identified.

Localization of the spin density.     

Axial X-ray scattering on high-performance polymeric fibers

High-temperature polymers were spum from liquid-crystalline solutions into fibers of superior thermal stability and mechanical properties. Fibers of two extended-chain polymers poly(p-phenyleneterephthalamide), PPTA, and poly-2,5-benzoxazole, ABPBO, as well as a rod-like polymer poly(p-phenylenebenzobisoxazole), PBO, were examined by axial x-ray scattering. Both wide-angle scattering and small-angle scattering were performed with CuKα radiation aiming along the fiber axis (c-axis) for structural information on the a-b lattice plane. In addition to previously reported lattice structure, the PPTA fibers (Kevlar® 29, 49, and 149) showed strong [004] and a [022] reflections suggesting that segments of the PPTA molecules were transverse to the fiber axis. This unique fiber structure is more prominent and the void content is less for the PPTA fibers with higher tensile modulus, (i.e., Kevlar® 149 > Kevlar® 49 > Kevlar® 29). Similar measurements on thermally annealed ABPBO and PBO fibers showed no [00l], [h0l], or [0kl] reflection indicative of a truly uniaxial molecular orientation. Evidence of microfibrillar order was discovered for the Kevlar® fibers and the ABPBO fiber. Results of conventional x-ray scattering on these fibers were compared and reconciled. © 1994 John Wiley & Sons, Inc.