纳米薄层HZSM-5分子筛催化甲醇制丙烯

在合成系列硅铝比纳米薄层HZSM-5分子筛的基础上,研究了纳米薄层HZSM-5分子筛催化甲醇制丙烯(MTP)的反应性能.在固定床微反装置上详细考察了工艺条件对纳米薄层HZSM-5分子筛催化性能的影响,同时与纳米HZSM-5分子筛对MTP反应的催化性能进行了比较.结果表明,纳米薄层HZSM-5分子筛具有较高的目的产物选择性和较长的催化寿命.在适宜硅铝比(n(SiO2)/n(Al2O3)=213)和反应条件下(温度470°C,甲醇质量空速为3 h-1),丙烯的选择性达到46.7%,三烯(乙烯、丙烯和C4烯烃)选择性达到78.7%.其中,丙烯/乙烯的质量比可达到6.5,是纳米HZSM-5分子筛的2倍,而芳烃的选择性比纳米分子筛明显降低.这是因为纳米薄层HZSM-5分子筛比纳米HZSM-5分子筛具有较宽的(010)晶面、较大的外比表面积和介孔孔容.     

Synthesis and characterization of polycrystalline ZnO/HZSM-5 nanocomposites

Polycrystalline ZnO/HZSM-5 nanocomposites were synthesized by the impregnation method using a home prepared HZSM-5 zeolite as porous support and Zn(C₅H₇O₂)₂ or Zn(NO₃)₂ as zinc precursors. As-prepared samples were characterized by ICP, XRD, SEM (EDS), TEM (SAED), BET and DRS techniques. A small amount of sub-nanometeric ZnO clusters were introduced into the channels of HZSM-5 zeolite. These ZnO clusters exhibited absorption band onset at about 280 nm, different from ZnO particles at about 370 nm. The significant blue shift possesses high quantum size effect in sub-nanometeric ZnO clusters. SAED and TEM images revealed that the ZnO nanoparticles, supported on the surface of HZSM-5 zeolite, were identified as polycrystalline structure with the particle size of about 20-25 nm. XRD results provided evidence of the strong host-guest interactions between HZSM-5 framework and ZnO structure. The samples prepared by Zn(C₅H₇O₂)₂ were more porous and smaller than those prepared from the Zn(NO₃)₂. This was confirmed by SEM and XRD results.     

不同碱处理制备多级孔HZSM-5催化剂及噻吩烷基化性能研究

用Na₂CO₃、TPAOH和TPA⁺/CO₃^2-混合碱分别处理HZSM-5分子筛,采用FT-IR、XRD、XRF、N₂吸附脱附、SEM、NH₃-TPD及Py-FTIR表征手段对各类碱处理前后的HZSM-5分子筛进行表征。结果表明,3种类型的碱处理HZSM-5分子筛后,均能形成微孔-介孔多级孔道的HZSM-5(A)催化剂,并能调变催化剂的酸性,其中,TPA⁺/CO₃^2-混合碱处理得到的HZSM-5(TPA⁺/CO₃^2-)催化剂,比表面积最大,介孔数量最多。在小型固定床反应器上,考察了HZSM-5和HZSM-5(A)催化剂的噻吩烷基化性能,结果表明,HZSM-5(TPA⁺/CO₃^2-)催化剂因为具有适当的多级孔孔道和较多的B酸中心而表现出较高的噻吩转化率和1-己烯对噻吩的选择性。     

Studies on molybdenum carbide supported HZSM-5 (Si/Al = 23, 30, 50 and 80) catalysts for aromatization of methane

Here in, for the first time we are reporting molybdenum carbide reduction into metallic molybdenum during methane aromatization on HZSM-5 (Si/Al ratio = 23, 30, 50 and 80) at methane space velocity of 1800 mL.g_cat⁻.h⁻. Benzene yield was influenced by the surface metallic molybdenum through the non-aromatic carbon deposits formation via linear hydrocarbons degradation on HZSM-5 with fewer acidity (Si/Al ratio = 30, 50 and 80). Our XPS analysis results demonstrated improved surface metallic molybdenum in spent Mo₂C/HZSM-5 = 80 (0.71 atom. %) and 50 (0.54 atom. %) samples over Mo₂C/HZSM-5 = 30 (0.33 atom. %) and 23 (0.20 atom. %) samples. Furthermore, HR-TEM and FFT analysis images clearly established fine distribution of distorted spherical shaped Mo₂C particles with 6–14 nm size in spent Mo₂C/HZSM-5 = 23. On the other hand, Mo₂C particle size was increased upto 22 nm in Mo₂C/HZSM-5 = 80. The ease reduction of Mo₂C into metallic molybdenum and aggregation of Mo₂C particles in spent higher Si to Al ratio (50 and 80) samples was associated with weak interactions between Mo₂C and the HZSM-5 with fewer acidity. At 700 °C, the order of benzene yield as follows: Mo₂C/HZSM-5 = 80 (2.2%) < Mo₂C/HZSM-5 = 50 (3.25%) < Mo₂C/HZSM-5 = 30 (5.2%) < Mo₂C/HZSM-5 = 23 (8.0%).     

负载于HZSM-5上的CuO-ZnO-Al2O3纳米粒子：尿素－硝酸盐燃烧合成和理化表征

用尿素-硝酸盐燃烧法制备了一系列的负载于HZSM-5上的CuO-ZnO-Al2O3纳米复合材料(CZA/HZSM-5)。研究了燃料与氧化物的比率对所合成的复合材料的理化性质的影响。用TGA/DTG,FTIR和XRD等研究了尿素-硝酸盐凝胶的热分解和煅烧粉体的相演变过程。FESEM结果表明在燃烧过程中燃料的用量对CZA/HZSM-5的性质有重大影响。CuO和ZnO的晶粒首先随尿素量的增加而增大,然后随尿素量的增加而减小。CuO和ZnO的相对结晶度随燃料量的增加表现为非单调趋势。随着燃料与硝酸盐的比率的增加,CZA/HZSM-5不仅形貌变得超细和均一,而且表面孔隙率也显著增加。FTIR结果表明HZSM-5的结构甚至在负载了CuO-ZnO-Al2O3纳米粒子后也未被破坏,而且在CuO和ZnO与HZSM-5之间还有表面的键合。TGA/DTG结果指出燃烧合成法是一种由若干过程组合起来的方法,例如前驱体的热分解和前驱体间的放热反应等。另外,提出了CuO-ZnO-Al2O3负载在HZSM-5上的生成机理。     

Nitrous Oxide Adsorption and Decomposition on Zeolites and Zeolite-like Materials

Decomposition of N₂O on modified zeolites, crystalline titanosilicalites, and related amorphous systems is studied by the catalytic and spectroscopic methods. Zinc-containing HZSM-5 zeolites and titanosilicalites with moderate Ti/Si ratios are shown to exhibit a better catalytic performance in N₂O decomposition as compared with conventionally used Cu/HZSM-5 zeolites and amorphous Cu-containing catalysts. Dehydroxylation of the HZSM-5 zeolite by calcination at 1120 K results in an enhancement of the N₂O conversion. The mechanism of the reaction and the role of coordinatively unsaturated cations and Lewis acid sites in N₂O decomposition are discussed on the basis of the spectroscopic data.     

Aromatization of methane over different Mo-supported catalysts in the absence of oxygen

Both acidity and structure of the support are important factors in converting methane to aromatics. Lower SiO₂/Al₂O₃ ratio seems to favor the aromatization of methane over the Mo/HZSM-5 catalyst. When Pt is added as a modifier the activity of Mo/HZSM-5 catalyst will decrease slightly, but coke formation will enhanced.     

Catalytic performance of imidazole modified HZSM-5 for methanol to aromatics reaction

A facile approach was developed for the preparation of nano-sized HZSM-5 with a hierarchical mesoporous structure by adding imidazole into conventional zeolite synthesis precursor solution. The physicochemical properties of modified HZSM-5 were characterized by X-ray diffraction(XRD), N_2 adsorption–desorption isotherms, scanning electron microscopy(SEM), NH_3-temperature-programmed desorption(NH_3-TPD) and pyridine adsorption infrared spectroscopy(Py-IR). The coke in spent catalysts was characterized by thermogravimetry(TG). The results showed that hierarchical HZSM-5 zeolites with excellent textural properties, such as abundant porous structure, uniform particle size and suitable acidity, could be synthesized by the recipe of one-pot synthesis routes. Moreover, the obtained HZSM-5 exhibited higher selectivity of total aromatics as well as longer lifetime in the catalytic conversion of methanol to aromatics, comparing with conventional HZSM-5. It is expected that the synthesis approach demonstrated here will be applicable to other zeolites with particular textural properties and controllable particle sizes, facilitating the emergence of new-type porous materials and their related applications in catalysis and separation.     

Highly shape-selective Zn-P/HZSM-5 zeolite catalyst for methanol conversion to light aromatics

A highly shape-selective and relatively long-lifetime HZSM-5-based catalyst (Zn-2P/HZSM-5) was prepared by chemical modification with both ZnSiF₆·6H₂O and H₃PO₄ solution. The phosphoric acid modification could effectively modulate the Brønsted acid strength of the HZSM-5 catalyst, which promotes the oligomerization, alkylation, cyclization, and hydrogen transfer reactions. The introduction of Zn-Lewis acid sites significantly improved the dehydroaromatization of higher olefins. All of these were very beneficial for the generation of BTX (i.e. benzene, toluene, and xylene) hydrocarbons in aromatization of methanol. The coke amount and the average rate of coke formation decreased over the Zn-2P/HZSM-5 catalysts, which may largely be ascribed to its lower strong acid sites and lower outer surface acidity. The catalytic performance of methanol aromatization showed that the Zn-2P/HZSM-5 catalyst exhibited the highest BTX selectivity of about 46.76% and the longest catalytic lifetime of about 498 h at T = 400 °C, P = 0.1 MPa, and weight hourly space velocity = 0.7 h⁻¹.     

Catalytic effects of six inorganic compounds on pyrolysis of three kinds of biomass

Six inorganic compounds, i.e., Na₂CO₃, NaOH, NaCl, Na₂SiO₃, TiO₂ and HZSM-5, have been investigated with regard to their catalytic effects on pyrolysis of three biomass species, i.e., pine wood, cotton stalk and fir wood by thermal analysis experiments. The results show that Na₂CO₃, NaOH, Na₂SiO₃ and NaCl made devolatilization occur at lower temperature regions in the pyrolysis of the three kinds of biomass, whereas TiO₂ and HZSM-5 made that occur at higher temperature regions in the pyrolysis of cotton stalk and had no obvious effects on pyrolysis temperatures of pine wood and fir wood. The basic catalysts NaOH, Na₂CO₃ and Na₂SiO₃ decreased the maximum weight loss rates while NaCl and HZSM-5 increased them and TiO₂ had no obvious effects on them. The four sodium compounds made pyrolysis of the three kinds of biomass more exothermic, which might be due to more char formation, whereas TiO₂ and HZSM-5 had minor effects on reaction heat. The catalytic effects in all aspects were roughly correlated with one another and their relationship with the basicity and acidity of the catalysts were preliminarily described and analyzed.     

在Ni/HZSM-5催化剂上低温水蒸汽重整生物油制氢

We investigated high catalytic activity of Ni/HZSM-5 catalysts synthesized by the impregna-tion method, which was successfully applied for low-temperature steam reforming of bio-oil. The influences of the catalyst composition, reforming temperature and the molar ratio of steam to carbon fed on the stream reforming process of bio-oil over the Ni/HZSM-5 catalysts were investigated in the reforming reactor. The promoting effects of current passing through the catalyst on the bio-oil reforming were also studied using the electrochemical catalytic re-forming approach. By comparing Ni/HZSM-5 with commonly used Ni/Al₂O₃ catalysts, the Ni₂₀/ZSM catalyst with Ni-loading content of about 20% on the HZSM-5 support showed the highest catalytic activity. Even at 450 oC, the hydrogen yield of about 90% with a near complete conversion of bio-oil was obtained using the Ni₂₀/ZSM catalyst. It was found that the performance of the bio-oil reforming was remarkably enhanced by the HZSM-5 supporter and the current through the catalyst. The features of the Ni/HZSM-5 catalysts were also investigated via X-ray diffraction, inductively coupled plasma and atomic emission spectroscopy, hydrogen temperature-programmed reduction, and Brunauer-Emmett-Teller methods.     

氟硅酸铵改性纳米HZSM-5分子筛催化甲醇制丙烯

在静态条件下, 采用不同浓度的氟硅酸铵溶液对纳米ZSM-5分子筛进行了改性处理. 利用粉末X射线衍射(XRD)、²⁷Al 魔角旋转固体核磁共振(²⁷Al MAS NMR)、X射线荧光光谱(XRF)、X射线光电子能谱(XPS)、N₂ 吸附、透射电镜(TEM)、NH₃程序升温脱附(NH₃-TPD)、吡啶吸附红外光谱(Py-IR)等技术对改性前后纳米ZSM-5分子筛的骨架结构、织构性质、酸性质进行了表征. 并在常压、反应温度为450℃、甲醇质量空速(WHSV)为1 h^-1的条件下, 研究了改性前后纳米HZSM- 的甲醇制丙烯(MTP)催化性能. 结果表明, 合适浓度的氟硅酸铵处 理能够选择性地脱除纳米ZSM-5 分子筛的外表面铝, 从而使得HZSM-5 的酸密度降低, 比表面积和孔容增大, MTP催化性能显著提高. 氟硅酸铵改性后纳米HZSM-5 的丙烯选择性和丙烯/乙烯(P/E)质量比分别由原来的 28.8%和2.6提高到45.1%和8.0, 催化剂寿命增加了近2倍.     

Catalytic Oxidation of Methane by Nitrous Oxide on H[Al]ZSM-5 Zeolite, Silicalite, and Amorphous SiO2 Modified by Iron, Silver, and Gadolinium Ions

Methane oxidation by an excess of N₂O on the catalytic sites formed in HZSM-5 zeolite, silicalite, and SiO₂ after modification with iron, silver, and gadolinium cations in different combinations is studied. Introduction of iron and silver ions into H[Al]ZSM-5 zeolite is shown to result in the formation of the sites that are active in methane oxidation, while the systems obtained on the basis of crystalline silicalite or amorphous SiO₂ demonstrate poor or no catalytic activity, respectively. Complete oxidation of methane with 100% conversion is observed on the Fe/HZSM-5 and Ag/HZSM-5 catalysts at temperatures higher than 350 and 450°C, respectively. A decrease in the reaction temperature and in the methane conversion is accompanied by coking of the catalysts and, in the case of Fe/HZSM-5, by the appearance of trace amounts of methanol and formic acid in the gas phase. The temperature dependence of the activity and selectivity for the Ag/HZSM-5 and (Ag + Gd)/HZSM-5 catalysts exhibits a pronounced hysteresis at 330–480°C, and the formation of coke proceeds much faster than in the case of iron-containing samples. Catalytic properties of (Fe + Ag)/HZSM-5 are similar to those of Fe/HZSM-5. The introduction of Gd does not influence significantly the activity and selectivity of the catalysts. ESR and TG–DTA were used to determine the state and distribution of Fe, Ag, and Gd in the samples and to examine the processes of coke formation.     

Effect of Fe-Mo promoters on HZSM-5 zeolite catalyst for 1-hexene aromatization

The promotional effect of Fe-Mo species introduced into HZSM-5 (Zeolyst Int., SiO₂/Al₂O₃ ≈ 30) zeolite catalyst by the wetness impregnation method for the 1-hexene aromatization was investigated. The structure and catalytic performance for the aromatization of 1-hexene over xFeyMo-ZSM-5 catalysts in comparison with unmodified HZSM-5 catalysts were studied. The xFeyMo-ZSM-5 catalysts contain fixed loading (5 wt%) and variable Fe/Mo ratio. The catalysts were characterized by BET, ICP-AES, HRSEM-EDS, HRTEM, XRD, FTIR, H₂-TPR, NH₃-TPD, and pyridine DRIFT spectroscopy. The characterization data confirmed the existence of Fe and Mo species in the zeolite matrix. With Fe and Mo species implementation to HZSM-5 zeolite, the amount of the acid sites decreased, but the selectivities to C₉₊ aromatics increased. The catalyst evaluation was performed at 350 °C for 6 h on-stream at atmospheric pressure using a fixed-bed quartz tube reactor. The selectivity to products of different carbon number was affected by the Fe/Mo ratio within the zeolite. It was found the product distribution of grouped fractions of C₁–C₁₇₊ from the liquid product. The results indicate that the optimum ratio of Fe/Mo is 1–1.5. The highest selectivity for gasoline and distillate ranges was obtained for the 2.5wt%Fe2.5wt%Mo- and 3wt%Fe2wt%Mo-ZSM-5 samples, which was higher than that for parent HZSM-5 catalyst.     

水对改性HZSM-5催化联苯甲基化反应的影响

以纳米(n(SiO₂)/n(Al₂O₃)=26) 分子筛为母体, 采用水热处理、水热处理结合酸洗等方法对其进行改性, 并以联苯(BP)与甲醇的烷基化为探针反应, 在固定床反应器上考察了反应体系中生成的水及通入的水对改性HZSM-5催化性能的影响, 并通过吡啶吸附傅里叶变换红外(FTIR)光谱、热重(TG)分析对改性前后样品的酸性及反应后样品积炭量进行了表征. 结果表明, 水热处理及水热处理结合酸洗都提高了催化剂的稳定性,酸洗后效果更好. 在改性的HZSM-5 催化联苯甲基化反应体系中, 不通水的条件下, 联苯的转化率随时间呈抛物线变化; 通水后, 联苯转化率30 h 内稳定在8.6%左右, 4-甲基联苯(4-MBP)的选择性增加至约60%; 通水条件下升高反应温度至500℃, 联苯的转化率在反应30 h后达最高点, 选择性稳定在58%左右. 水的存在不仅改善了催化剂的活性及稳定性, 还能提高对位选择性.     

Bifunctional catalysis of Mo/HZSM-5 in the dehydroaromatization of methane with CO/CO2 to benzene and naphthalene

The catalytic dehydrocondensation of methane to aromatics such as benzene and naphthalene was studied on the Mo carbide catalysts supported on micro- and mesoporous materials such as HZSM-5 (0.6 nm) and FSM-16 (2.7 nm). The Mo catalysts supported on H-ZSM-5 having appropriate micropores (0.6 nm size) and Si/Al ratios (20-70) exhibit higher yields (90-150 nmol/g-cat/s) and selectivities (higher than 74% on the carbon basis) in methane conversion to aromatic products such as benzene and naphthalene at 973 K and 1 atm, although they are drastically deactivated because of substantial coke formation. It was demonstrated that the CO/CO₂ addition to methane effectively improves the catalyst performance by keeping a higher methane conversion and selectivities of benzene formation in the prolonged time-on-stream. The oxygen derived from CO and CO₂ dissociation suppresses polycondensation of aromatic products and coke formation in the course of methane conversion. XAFS and TG/DTA/mass-spectrometric studies reveal that the zeolite-supported Mo oxide is endothermally converted under the action of methane around 955 K to nanosized particles of molybdenum carbide (Mo₂C) (Mo-C, coordination number = 1,R- 2.09 å; Mo-Mo, coordination number = 2.3–3.5;R = 2.98 å). The SEM pictures showed that the nanostructured Mo carbide particles are highly dispersed on and inside the HZSM-5 crystals. On the other hand, it was demonstrated by IR measurements of pyridine adsorption that the Mo/HZSM-5 catalysts having the optimum SiO₂/Al₂O₃ ratios around 40 show the maximum Brönsted acidity among the catalysts with the SiO₂/Al₂O₃ ratios of 20–1900. There is a close correlation between the activity of benzene formation in the methane aromatization and the Brönsted acidity of HZSM-5 due to the bifunctional catalysis.     

康熙《皇城宫殿衙署图》解读(下)*

以尿素为沉淀剂,采用负压沉积沉淀法将Au负载于不同载体,分别制备了Au/HZSM-5、 Au/SiO_2及Au/Al_2O_3催化剂.采用X射线粉末衍射、透射电镜、 NH_3-程序升温脱附、红外羟基和原位吸附吡啶红外羟基等技术对催化剂进行了表征,探究了Au对不同载体的作用,并用脉冲微反装置评价了催化剂对正丁烷脱氢反应的性能.结果表明,相较于其他载金催化剂, Au/HZSM-5酸性较强, Au与HZSM-5相互作用后会形成Si-O(H)-Au基团,该活性相对正丁烷脱氢起到一定的促进作用.     

Synthesis of jet fuel through the oligomerization of butenes on zeolite catalysts

In this study, the oligomerization of a butene mixture composed of 1-butene, cis-2-butene and trans-2-butene over several types of zeolites in a fixed-bed catalytic reactor at an elevated pressure was studied to produce hydrocarbons in the jet fuel range (C₈–C₁₆). Three types of zeolites, HZSM-5, Hβ and HY, were compared to evaluate the performance during the synthesis of jet fuel via the oligomerization of the aforementioned butene mixture. Compared to HY and Hβ, HZSM-5 showed a very stable butene conversion rate with high selectivity to jet-fuel-range hydrocarbon, which could be attributed to high resistance to coke resulting from the pore structure. HZSM-5 (50) shows the best quantitative conversion performance and yield for jet fuel for a time-on-stream of up to 6 h. It was also noted that the branched-to-linear hydrocarbon ratio reached 8.7 over the HZSM-5 (50) catalyst, which is beneficial to improve the cold properties of jet fuel. The present study reveals that HZSM-5 (50) is a potential catalyst for jet fuel synthesis through the oligomerization of butene mixture, exhibiting high stability and a high yield.     

Cresol Izomerization in the Presence of Acid Catalysts

It is shown for toluene oxidation with nitrous oxide that modifying HZSM-5 zeolite with zinc oxide nanoparticles considerably improves the selectivity and yield of cresols. It is found that a 2% ZnO/HZSM-5 composite catalyst also exhibits enhanced and stable activity at high temperatures. For the o-cresol isomerization reaction, this modification of HZSM-5 zeolite greatly reduces the contribution from disproportionation and cracking reactions proceeding with formation of phenol, C₆–C₉ aromatic hydrocarbons, and xylenols. The regularities of their formation in the presence of the studied catalysts are determined using the results from thermodynamic calculations for the equilibrium concentrations of cresol isomers.     

Ni/HZSM-5的结构及催化木糖醇水相加氢合成液体烷烃的性能研究

采用浸渍法制备了Ni/HZSM-5双功能催化剂,采用BET、XRD、NH3-TPD、H2-TPR、FTIR和TG等方法表征了催化剂比表面、孔结构、酸性、还原能力及骨架结构等信息,研究了其催化木糖醇水相加氢合成液体烷烃的性能及催化剂失活的原因。结果表明,在优化的金属中心/酸中心的协同作用下,木糖醇可通过水相加氢高选择性地合成C5-C6烷烃;过高的金属中心或酸中心均会导致C-C键断裂形成轻质烷烃,以2%Ni/HZSM-5催化剂上木糖醇水相加氢活性最高,木糖醇C转化率为94%液体烷烃总收率可达90%,这与其具有较大的比表面积、合适的孔径分布、较多的金属活性中心、适中的酸量和强酸量有关。催化剂6次重复使用后活性明显降低,其骨架部分脱铝和表面积碳是其失活的主要原因。